contact_printer/README.md

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# contact printer
A desktop 16mm contact printer and film transport platform made using 3D printing and aluminum extrusion.
---
![contact printer render](./img/contact_printer.png)
---
#### NOTE: This is a work in progress. Build instructions and whitepaper to follow.
This contact printer is designed to make 16mm prints using affordable electronics and 3D printing.
It is *not* intended as a replacement for professional printers like the Bell & Howell Model C.
This project is for DIY filmmakers, independent artists and small film labs to have a machine that can produce reasonable-quality work prints with a small footprint on short lengths of film easily.
This is intended to be a modular printer.
As of now there is only a single lamp design that uses standard white 5mm LEDs.
# Examples
[Contact](https://vimeo.com/flashfra/contact?share=git) the first print made on the prototype during a residency at [Filmwerkplaats](https://filmwerkplaats.org/).
Soundtrack applied by the opt_snd soundtrack recorder system by [Hrvoje Spudić](https://hrvojespudic.net/optical-sound-2).
# Print Counts
Here is a table of all the parts and how many of them to print to make a single contact printer.
<!-- prints -->
| Part | Print Count | Download |
|--------------------------------------|-------------|---------------------------------------------------------------------|
| daylight spool insert reinforced nut | 4 | [STL](stl/contact_printer_daylight_spool_insert_reinforced_nut.stl) |
| slip coupling | 4 | [STL](stl/contact_printer_slip_coupling.stl) |
| magnetic coupling | 2 | [STL](stl/contact_printer_magnetic_coupling.stl) |
| knob | 14 | [STL](stl/contact_printer_knob.stl) |
| lamp LEDs | 1 | [STL](stl/contact_printer_lamp_LEDs.stl) |
| sprocketed roller invert solid | 1 | [STL](stl/contact_printer_sprocketed_roller_invert_solid.stl) |
| corner foot | 8 | [STL](stl/contact_printer_corner_foot.stl) |
| feed panel motor mount | 2 | [STL](stl/contact_printer_feed_panel_motor_mount.stl) |
| feed panel stock | 1 | [STL](stl/contact_printer_feed_panel_stock.stl) |
| feed panel picture | 1 | [STL](stl/contact_printer_feed_panel_picture.stl) |
| takeup panel stock motor mount | 1 | [STL](stl/contact_printer_takeup_panel_stock_motor_mount.stl) |
| takeup panel stock | 1 | [STL](stl/contact_printer_takeup_panel_stock.stl) |
| takeup panel picture motor mount | 1 | [STL](stl/contact_printer_takeup_panel_picture_motor_mount.stl) |
| takeup panel picture | 1 | [STL](stl/contact_printer_takeup_panel_picture.stl) |
| panel | 1 | [STL](stl/contact_printer_panel.stl) |
| lamp cover | 1 | [STL](stl/contact_printer_lamp_cover.stl) |
| lamp single | 1 | [STL](stl/contact_printer_lamp_single.stl) |
| picture gate sound | 1 | [STL](stl/contact_printer_picture_gate_sound.stl) |
| picture gate super16 | 1 | [STL](stl/contact_printer_picture_gate_super16.stl) |
| picture gate full | 1 | [STL](stl/contact_printer_picture_gate_full.stl) |
| picture gate standard | 1 | [STL](stl/contact_printer_picture_gate_standard.stl) |
| gate carrier | 1 | [STL](stl/contact_printer_gate_carrier.stl) |
| idle roller b | 4 | [STL](stl/contact_printer_idle_roller_b.stl) |
| idle roller half a | 4 | [STL](stl/contact_printer_idle_roller_half_a.stl) |
<!-- /prints -->
# Bill of Materials
Below are estimates based on per-unit costs found online.
Actual price of a full build may be higher.
<!-- bom -->
| Part | Qty | Cost (USD) | Minumum |
|-------------------------------------|------|------------|---------------------------------------------|
| M4 hex nut | 20 | $0.67 | [300 for $9.99](https://amzn.to/4i5ESna) |
| M4 hex bolt 50mm | 4 | $2.68 | [10 for $6.69](https://amzn.to/3FYyh0s) |
| M4 hex bolt 35mm | 6 | $3.72 | [10 for $6.19](https://amzn.to/4j14SRQ) |
| M4 hex bolt 25mm | 10 | $1.84 | [50 for $9.19](https://amzn.to/3FW2EEG) |
| M3 sliding t slot nut | 72 | $4.11 | [105 for $5.99](https://amzn.to/48GRrSU) |
| M3 hex cap bolt 8mm | 80 | $7.20 | [100 for $8.99](https://amzn.to/3YEvWNB) |
| M3 hex cap bolt 6mm | 8 | $0.59 | [100 for $7.26](https://amzn.to/3AwiZxo) |
| M3 hex cap bolt 12mm | 1 | $0.09 | [100 for $8.36](https://amzn.to/48CGa5Y) |
| L298N Motor driver module | 1 | $2.88 | [4 for $11.49](https://amzn.to/4ellssy) |
| ESP32 GPIO breakout board | 1 | $6.00 | [2 for $11.99](https://amzn.to/3UFjpbO) |
| ESP32 Dev board | 1 | $6.67 | [3 for $19.99](https://amzn.to/3NXCvGj) |
| 608-RS Ball Bearing | 1 | $0.18 | [100 for $17.79](https://amzn.to/4fKxDA7) |
| 5mm White LED | 6 | $0.36 | [100 for $5.99](https://amzn.to/42AopCE) |
| 250RPM DC geared motor | 2 | $29.98 | [1 for $14.99](https://amzn.to/3NWkcRL) |
| 220 Ohm Resistor | 6 | $0.36 | [100 for $5.99](https://amzn.to/3YlywJ7) |
| 2020 Aluminum extrusion mm | 1880 | $11.41 | [12200 for $73.99](https://amzn.to/418OicC) |
| 100RPM DC geared motor with encoder | 1 | $16.19 | [1 for $16.19](https://amzn.to/3UF707G) |
|---------|------|--------|---------|
| TOTAL | 2100 | $94.93 | $241.07 |
<!-- /bom -->
## Acknowledgements
Developed with support from [Filmwerkplaats at WORM](https://worm.org/spaces/filmwerkplaats/) and [SPECTRAL](http://www.spectral-cinematics.eu/).
Read the [report from the residency](./docs/report) provided by Filmwerkplaats.
[Report as PDF.](./docs/report/residency_report.pdf)
Special thanks to [Esther Urlus](https://estherurlus.hotglue.me/), [Hrvoje Spudić](https://hrvojespudic.net/) and [Nan Wang](https://nanwang.org/).
Magnetic clutch design inspired by Clyde Shaffer's [Shaffer Linear Processor](https://clydeshaffer.com/slp/).
---
## [Project Home: git.sixteenmillimeter.com/16mm/contact_printer](https://git.sixteenmillimeter.com/16mm/contact_printer)
### [Github Mirror: github.com/sixteenmillimeter/contact_printer](https://github.com/sixteenmillimeter/contact_printer)