549 lines
18 KiB
OpenSCAD
549 lines
18 KiB
OpenSCAD
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//include <./lamp.scad>;
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//include <./box_laser.scad>;
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include <./common/common.scad>;
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include <./common/motors.scad>;
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include <./common/2020_tslot.scad>;
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include <./takeup/takeup.scad>;
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include <./sprocketed_roller/sprocketed_roller_var.scad>;
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IN = 25.4;
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16mmFilmStandard = 10.26;
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16mmFilmFull = 16;
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FrameX = 300;
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FrameY = 175;
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FrameZ = -16;
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Sprockets = 18;
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SprocketedRollerBevel = false;
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SprocketedRollerModel = "gearbox_motor";
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SprocketedRollerSetScrewTop = true;
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SprocketedRollerSetScrewSide = true;
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SprocketedRollerBolts = true;
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SprocketedRollerAdjustBase = -3;
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DaylightW = 92;
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DaylightH = 18;
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PanelX = 130;
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PanelY = 100;
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PanelZ = 5;
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PanelYOffset = 10;
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PanelDimensions = [PanelX, PanelY, PanelZ];
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ReelX = 102.5;
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ReelY = 50;
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MotorZ = -16;
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TakeupMotorZ = -35;
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PictureTakeupMotorRotationZ = -70;
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StockTakeupMotorRotationZ = 180-70;
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TakeupPanelPictureX = 100;
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TakeupPanelPictureY = 50;
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TakeupPanelPictureOffsetX = ReelX - TakeupPanelPictureX;
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RollerY = -20;
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LampY = 20;
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LampBoltX = 55;
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LampBoltY = 30;
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LampBoltH = 30;
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LampWireX = 25;
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LampWireY = 20;
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LampGateX = 11;
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IdleRollerPrintX = 55;
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IdleRollerPrintY = 5;
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IdleRollerNegativeX = 35;
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IdleRollerNegativeY = -10;
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IdleRollerBoltH = 30;
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BearingOuterDiameter = 22.1 - .5;
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BearingInnerDiameter = 8.05;
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BearingY = (55/2) + 6;
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BearingZ = -6.5;
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BearingH = 8;
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BearingRotateZ1 = 45;
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BearingRotateZ2 = -45;
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BearingRotateZ3 = 180+45;
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BearingRotateZ4 = 180-45;
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echo("Frame 2020 X (x2)", FrameX + 20);
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echo("Frame 2020 Y (x4)", FrameY);
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/**
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* DEBUG MODULES
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**/
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module daylight_spool (DEBUG = false) {
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//inner starting d = 31.5 or 32
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color([[255, 0, 0, 1]]) difference () {
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cylinder(r = R(DaylightW), h = DaylightH - 0.1, center = true);
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cylinder(r = R(DaylightW) + 1, h = DaylightH - 2, center = true);
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cube([9, 9, 50], center=true);
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translate([4.5, 4.5, 0]) {
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rotate([0, 0, 45]) {
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cube([3, 3, 50], center=true);
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}
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}
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}
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difference () {
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cylinder(r = R(32), h = DaylightH - 0.2, center=true);
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cylinder(r = R(32) - 1, h = DaylightH + 1, center=true);
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translate([0, 32/2, 0]) {
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cube([1.3, 10, 18], center=true);
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}
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}
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}
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module four_hundred_foot_spool (pos = [0, 0, 0]) {
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W = 175;
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H = 18;
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translate(pos) {
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cylinder(r = R(W), h = H, center = true, $fn = 200);
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}
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}
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module centered_geared_motor (pos = [0, 0, 0], rot = [0, 0, 0]) {
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translate(pos) rotate(rot) {
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translate([8.25, 0, 0]) geared_motor();
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}
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}
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module bearing (pos = [0, 0, 0], width= 8, hole = true) {
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fuzz = 0.1;
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translate (pos) {
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difference () {
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cylinder(r = R(BearingOuterDiameter) + fuzz, h = width, center = true);
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if (hole) {
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cylinder(r = R(BearingInnerDiameter) - fuzz, h = width + 1, center = true);
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}
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}
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}
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}
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module debug () {
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DaylightZ = 11.5;
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PanelOffsetZ = -2.5;
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//////
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panel([0, 0, PanelOffsetZ]);
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UseDaylight = true;
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translate([0, RollerY, 18]) rotate([180, 0, 0]) difference () {
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sprocketed_roller(sprockets = Sprockets, bevel = SprocketedRollerBevel, model = SprocketedRollerModel, set_screw_top = SprocketedRollerSetScrewTop, set_screw_side = SprocketedRollerSetScrewSide, bolts = SprocketedRollerBolts, adjust_base = SprocketedRollerAdjustBase);
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//translate([50, 0, 0]) cube([100, 100, 100], center = true);
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}
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//lamp
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//difference () {
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lamp_dual([0, LampY, 0 + 1]);
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// translate([45, LampY, 0 + 2]) cube([100, 100, 100], center = true);
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//}
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//color("green") lamp_cover([0, LampY + 15, 21]);
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color("red") lamp_bolts_voids([0, LampY + 15, (LampBoltH/2) - 1.5 - 2.5]);
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//gates
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translate([-5.35, LampY -7.1, 11 + 1 + .1]) rotate([0, 0, 7]) color("blue") picture_gate();
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//idle rollers
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idle_roller([ IdleRollerPrintX, IdleRollerPrintY, 3]);
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idle_roller([-IdleRollerPrintX, IdleRollerPrintY, 3]);
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idle_roller([ IdleRollerNegativeX, IdleRollerNegativeY, 3]);
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idle_roller([-IdleRollerNegativeX, IdleRollerNegativeY, 3]);
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//active roller
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centered_geared_motor([0, RollerY, MotorZ], [180, 0, 90]);
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if (UseDaylight) {
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//feed
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translate([-ReelX, ReelY, DaylightZ]) daylight_spool();
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translate([-ReelX, -ReelY, DaylightZ]) daylight_spool();
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//takeup
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//translate([ReelX, ReelY, DaylightZ]) daylight_spool();
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//translate([ReelX, -ReelY, DaylightZ]) daylight_spool();
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} else {
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four_hundred_foot_spool([-ReelX, ReelY, DaylightZ]);
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four_hundred_foot_spool([-ReelX, -ReelY, DaylightZ]);
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//takeup
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four_hundred_foot_spool([ReelX, ReelY, DaylightZ]);
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four_hundred_foot_spool([ReelX, -ReelY, DaylightZ]);
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}
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//takeup
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takeup_panel_picture([TakeupPanelPictureX, TakeupPanelPictureY, PanelOffsetZ]);
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difference() {
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union(){
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translate([ReelX, ReelY, -10]) magnetic_coupling();
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translate([ReelX, ReelY, -8]) slip_coupling();
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}
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translate([ReelX + 50, ReelY, -10]) cube([100, 100, 100], center = true);
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}
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translate([ReelX, ReelY, PanelOffsetZ+1]) {
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rotate([0, 0, BearingRotateZ1]) color("blue") bearing([0, BearingY, BearingZ]);
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rotate([0, 0, BearingRotateZ2]) color("blue") bearing([0, BearingY, BearingZ]);
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rotate([0, 0, BearingRotateZ3]) color("blue") bearing([0, BearingY, BearingZ]);
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rotate([0, 0, BearingRotateZ4]) color("blue") bearing([0, BearingY, BearingZ]);
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}
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centered_geared_motor([ReelX, ReelY, TakeupMotorZ], [180, 0, PictureTakeupMotorRotationZ]);
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centered_geared_motor([ReelX, -ReelY, TakeupMotorZ], [180, 0, StockTakeupMotorRotationZ]);
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//translate([0, 0, DaylightZ]) color("red", 0.25) cube([250, 100, 16], center = true);
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//2020 frame
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//top/bottom
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translate([0, (FrameY/2) + 10, FrameZ]) rotate([0, 90, 0]) 2020_tslot(FrameX + 20);
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translate([0, -(FrameY/2) - 10, FrameZ]) rotate([0, 90, 0]) 2020_tslot(FrameX + 20);
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//far sides
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translate([FrameX/2, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY);
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translate([-FrameX/2, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY);
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//inner rails
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translate([(PanelX/2) - 10, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY);
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translate([-(PanelX/2) + 10, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY);
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}
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/**
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* CONTACT PRINTER MODULES
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**/
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module bearing_void (pos = [0, 0, 0], width= 8) {
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fuzz = 0.3;
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translate (pos) {
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difference () {
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cylinder(r = R(BearingOuterDiameter) + fuzz, h = width, center = true);
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}
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}
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}
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module m3_panel_bolt_void (pos = [0, 0, 0], H = 10) {
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translate(pos) {
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cylinder(r = R(6), h = 5, center = true, $fn = 40);
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translate([0, 0, -(H/2) - (5/2) + 0.01]) cylinder(r = R(3.25), h = H, center = true, $fn = 25);
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}
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}
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module takeup_mount_panel (pos = [0, 0, 0], rot = [0, 0, 0]) {
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translate(pos) rotate(rot) intersection() {
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minimal_mount();
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translate([10, 0, 0]) cube([50, 30, 10], center = true);
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}
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}
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module panel_motor_mount_void (pos = [0, 0, 0]) {
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H = 10;
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D = 7.5 + 1.5;
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translate(pos) {
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cylinder(r = R(6), h = H, center = true, $fn = 40);
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}
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}
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module idle_roller (pos = [0, 0, 0]) {
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$fn = 80;
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translate(pos) {
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difference () {
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union () {
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cylinder(r = R(16), h = 1, center = true);
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translate([0, 0, 17]) cylinder(r = R(16), h = 1, center = true);
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translate([0, 0, 17/2]) cylinder(r = R(12), h = 17, center = true);
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}
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cylinder(r = R(4.5), h = 20, center = true);
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}
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}
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}
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module lamp_bolt_void (pos = [0, 0, 0], H = LampBoltH) {
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translate(pos) {
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cylinder(r = R(4.25), h = H, center = true);
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translate([0, 0, -H/2]) m4_nut();
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}
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}
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module idle_roller_bolt_void (pos = [0, 0, 0], H = IdleRollerBoltH) {
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translate(pos) {
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cylinder(r = R(4.25), h = H, center = true);
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translate([0, 0, -H/2]) m4_nut();
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}
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}
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module lamp_bolts_voids (pos = [0, 0, 0], H = 10) {
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X = LampBoltX/2;
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Y = LampBoltY/2;
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$fn = 30;
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translate(pos) {
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lamp_bolt_void([X, Y, 0]);
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lamp_bolt_void([-X, Y, 0]);
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lamp_bolt_void([X, -Y, 0]);
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lamp_bolt_void([-X, -Y, 0]);
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}
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}
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module lamp_post (pos = [0, 0, 0]) {
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$fn = 40;
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H = 20;
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translate(pos) difference () {
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cylinder(r = R(8), h = H, center = true);
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cylinder(r = R(4.25), h = H + 1, center = true);
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}
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}
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module lamp_posts (pos = [0, 0, 0], H = 10) {
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X = LampBoltX/2;
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Y = LampBoltY/2;
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$fn = 30;
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translate(pos) {
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lamp_post([X, Y, 0]);
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lamp_post([-X, Y, 0]);
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lamp_post([X, -Y, 0]);
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lamp_post([-X, -Y, 0]);
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}
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}
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module lamp_gate_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) {
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X = LampGateX;
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translate(pos) rotate(rot) {
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difference () {
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cube([X, 15, 18], center = true);
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translate([0, 4, 1]) cube([X-4, 15, 18], center = true);
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translate([0, -3, 1]) cube([X-7, 15, 18], center = true);
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translate([0, -5.25, 0]) cube([X-4, 1.5, 18.01], center = true);
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}
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}
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}
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module picture_gate_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) {
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translate(pos) rotate(rot) difference() {
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lamp_gate_bracket();
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translate([0, 0, 0]) cube([4, 20, 17], center = true);
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}
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}
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module sound_gate_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) {
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LedD = 5;
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LedZ = -6.5;
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translate(pos) rotate(rot) {
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difference () {
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lamp_gate_bracket();
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translate([0, 2, LedZ]) rotate([0, 90, 90]) {
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cylinder(r = R(LedD), h = 16, center = true, $fn = 40);
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}
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}
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}
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}
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module gate_blank () {
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X = LampGateX;
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//front
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translate([0, -6.25, 0]) cube([X-7.2, 1.2, 19.25], center = true);
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//middle
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translate([0, -5.1, -0.5]) cube([X-4.2, 1.4, 19], center = true);
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//top
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translate([0, -5.9, 9]) cube([X-4.2, 3, 2], center = true);
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}
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//standard, super, full, sound
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module picture_gate (pos = [0, 0, 0], rot = [0, 0, 0], Type = "full", Width = 2) {
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X = LampGateX;
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translate(pos) rotate(rot) {
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difference () {
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union () {
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gate_blank();
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}
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if (Type == "standard") {
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translate([0, -6, -0.7]) cube([Width, 10, 16mmFilmStandard], center = true);
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} else if (Type == "full") {
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translate([0, -6, -1.1]) cube([Width, 10, 16mmFilmFull], center = true);
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} else if (Type == "super") {
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}
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}
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}
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}
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module lamp_dual (pos = [0, 0, 0]) {
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Z = 10;
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WallZ = Z;
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GateZ = Z;
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PostsZ = Z - 1;
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translate(pos) {
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intersection () {
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difference () {
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rounded_cube([70, 70, 2], d = 4, center = true);
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translate([0, -45, 0]) cylinder(r = R(60), h = 4 + 1, center = true, $fn = 200);
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lamp_bolts_voids([0, 15, -2]);
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translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true);
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translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true);
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}
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translate([0, 45, 0]) cylinder(r = R(130), h = 4 + 1, center = true, $fn = 200);
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}
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//walls
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translate([0, 15, WallZ]) difference () {
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rounded_cube([70, 40, 18], d = 4, center = true);
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cube([70-6, 40-6, 18 + 1], center = true);
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translate([0, -20, 0]) cube([20, 40-6, 18 + 1], center = true);
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}
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lamp_posts([0, 15, PostsZ]);
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//sound
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difference () {
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union () {
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sound_gate_bracket([5.35, -7, GateZ], [0, 0, -7]);
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picture_gate_bracket([-5.35, -7, GateZ], [0, 0, 7]);
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}
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translate([0, -53.5, 11]) cylinder(r = R(80), h = 18.01, center = true, $fn = 200);
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}
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//barrier
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translate([0, 10.6+7, Z]) cube([5.5, 34, 18], center = true);
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translate([0, 5, Z]) cube([3, 20, 18], center = true);
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}
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}
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module lamp_cover (pos = [0, 0, 0]) {
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translate(pos) difference () {
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union () {
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rounded_cube([70, 40, 2], d = 4, center = true);
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translate([5.35, -15-7, 0]) rotate([0, 0, -7]) cube([LampGateX, 15-6, 2], center = true);
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translate([-5.35, -15-7, 0]) rotate([0, 0, 7]) cube([LampGateX, 15-6, 2], center = true);
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translate([0, -15-7, 0])cube([4, 4, 2], center = true);
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}
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lamp_bolts_voids([0, 0, 0]);
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}
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}
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module panel (pos = [0, 0, 0]) {
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BoltX = (PanelX-20)/2;
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BoltY2 = (PanelY)/2;
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BoltY1 = 30;
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MotorMountX = (GearedMotorMountX + 0.1) / 2;
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MotorMountY = (GearedMotorMountY + 0.1) / 2;
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LampBoltsZ = (LampBoltH/2) - 1.5;
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IdleRollerBoltsZ = (IdleRollerBoltH/2) - 1.5;
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SprocketedRollerZ = -5;
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color("green") translate (pos) difference() {
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translate([0, PanelYOffset, 0]) cube(PanelDimensions, center = true);
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//sprocketed roller
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translate([0, RollerY, 0]) cylinder(r = R(15), h = PanelZ + 1, center = true, $fn = 60);
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translate([0, -12.5, -4 + 2.5]) rotate([0, 0, 90]) {
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panel_motor_mount_void([MotorMountX, MotorMountY, 0]);
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panel_motor_mount_void([-MotorMountX, MotorMountY, 0]);
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panel_motor_mount_void([MotorMountX, -MotorMountY, 0]);
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panel_motor_mount_void([-MotorMountX, -MotorMountY, 0]);
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}
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//panel bolts
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m3_panel_bolt_void([BoltX, -BoltY1, 3]);
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m3_panel_bolt_void([-BoltX, -BoltY1, 3]);
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m3_panel_bolt_void([BoltX, BoltY1, 3]);
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m3_panel_bolt_void([-BoltX, BoltY1, 3]);
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m3_panel_bolt_void([BoltX, BoltY2, 3]);
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m3_panel_bolt_void([-BoltX, BoltY2, 3]);
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//idle roller posts
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idle_roller_bolt_void([ IdleRollerPrintX, IdleRollerPrintY, IdleRollerBoltsZ]);
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idle_roller_bolt_void([-IdleRollerPrintX, IdleRollerPrintY, IdleRollerBoltsZ]);
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idle_roller_bolt_void([ IdleRollerNegativeX, IdleRollerNegativeY, IdleRollerBoltsZ]);
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idle_roller_bolt_void([-IdleRollerNegativeX, IdleRollerNegativeY, IdleRollerBoltsZ]);
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//lamp
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lamp_bolts_voids([0, LampY + 15, LampBoltsZ]);
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//lamp wire voids
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translate([0, LampY, 0]) {
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translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true);
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translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true);
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}
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}
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takeup_mount_panel([0, RollerY, SprocketedRollerZ], [0, 0, 90]);
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}
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|
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module takeup_panel_picture (pos = [0, 0, 0]) {
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TakeupPanelX = 95;
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TakeupPanelY = 90;
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OtherX = 25;
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OtherY = 45;
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CenterVoidD = 47;
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CenterColumnD = 55;
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CenterColumnZ = 12;
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translate(pos) {
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|
difference() {
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union(){
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translate([12.5, 10, 0]) cube([TakeupPanelX, TakeupPanelY, PanelZ], center = true);
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translate([-(TakeupPanelX/2) + 2.5, (TakeupPanelY/2)-12.5, 0]) cube([OtherX, OtherY, PanelZ], center = true);
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translate([TakeupPanelPictureOffsetX, 0, -(PanelZ/2) - (CenterColumnZ/2)]) cylinder(r = R(CenterColumnD), h = CenterColumnZ, center = true, $fn = 100);
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}
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translate([TakeupPanelPictureOffsetX, 0, 0]) cylinder(r = R(CenterVoidD), h = 50, center = true, $fn = 100);
|
|
//bearings
|
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translate([TakeupPanelPictureOffsetX, 0, 0]) rotate([0, 0, BearingRotateZ1]) bearing_void([0, BearingY, BearingZ], BearingH);
|
|
translate([TakeupPanelPictureOffsetX, 0, 0]) rotate([0, 0, BearingRotateZ2]) bearing_void([0, BearingY, BearingZ], BearingH);
|
|
translate([TakeupPanelPictureOffsetX, 0, 0]) rotate([0, 0, BearingRotateZ3]) bearing_void([0, BearingY, BearingZ], BearingH);
|
|
translate([TakeupPanelPictureOffsetX, 0, 0]) rotate([0, 0, BearingRotateZ4]) bearing_void([0, BearingY, BearingZ], BearingH);
|
|
}
|
|
takeup_mount_panel([TakeupPanelPictureOffsetX, 0, -21], [0, 0, PictureTakeupMotorRotationZ]);
|
|
translate([TakeupPanelPictureOffsetX, 0, -16]) difference () {
|
|
cylinder(r = R(CenterColumnD), h = 3, center = true, $fn = 100);
|
|
cylinder(r = R(21), h = 3 + 1, center = true, $fn = 100);
|
|
}
|
|
}
|
|
}
|
|
|
|
module corner_foot (pos = [0, 0, 0]) {
|
|
H = 20;
|
|
D1 = 12;
|
|
D2 = 24;
|
|
translate(pos) {
|
|
difference () {
|
|
union() {
|
|
translate([0, 20, 0]) cube([20, 60, 6], center = true);
|
|
translate([20, 0, 0]) cube([60, 20, 6], center = true);
|
|
}
|
|
rotate([180, 0, 0]) m3_panel_bolt_void([20, 0, 1]);
|
|
rotate([180, 0, 0])m3_panel_bolt_void([40, 0, 1]);
|
|
translate([0, 20, 0]) rotate([180, 0, 0]) m3_panel_bolt_void([0, 0, 1]);
|
|
translate([0, 40, 0]) rotate([180, 0, 0]) m3_panel_bolt_void([0, 0, 1]);
|
|
}
|
|
translate([0 , 0, -(6/2) - (H / 2)]) rotate([0, 0, 45]) cylinder(r1 = R(D1), r2 = R(D2), h = H, center = true, $fn = 4);
|
|
}
|
|
}
|
|
|
|
module takeup_panel_picture_motor_mount () {
|
|
|
|
}
|
|
|
|
module takeup_panel_stock (pos = [0, 0, 0]) {
|
|
translate(pos) {
|
|
|
|
}
|
|
}
|
|
|
|
PART = "takeup_panel_picture";
|
|
LIBRARY = true;
|
|
|
|
if (PART == "panel") {
|
|
rotate([180, 0, 0]) panel();
|
|
} else if (PART == "lamp_dual") {
|
|
lamp_dual();
|
|
} else if (PART == "takeup_panel_picture"){
|
|
takeup_panel_picture();
|
|
} else if (PART == "picture_gate") {
|
|
rotate([-90, 0, 0]) picture_gate(Type = "standard");
|
|
} else if (PART == "sprocketed_roller_reinforced") {
|
|
rotate([180, 0, 0]) sprocketed_roller(sprockets = Sprockets, bevel = SprocketedRollerBevel, model = SprocketedRollerModel, set_screw_top = SprocketedRollerSetScrewTop, set_screw_side = SprocketedRollerSetScrewSide, bolts = SprocketedRollerBolts, adjust_base = SprocketedRollerAdjustBase, reinforced = true);
|
|
} else if (PART == "2020_tslot_insert") {
|
|
2020_tslot_insert();
|
|
} else {
|
|
debug();
|
|
}
|