All contact printer work to date.
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#!/bin/bash
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red=`tput setaf 1`
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green=`tput setaf 2`
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reset=`tput sgr0`
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echo "Building ${green}contact_printer${reset} project..."
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#build OpenSCAD models
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while read m; do
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echo $m
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done < models.txt
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#run client tests?
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node_modules/*
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data/*.json
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footer{
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position:fixed;
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bottom:0;
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left:0;
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right:0;
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}
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.window-content{
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background:#2f2f2f;
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height:100%;
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display:block;
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}
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progress{
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width: 95%;
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margin-left: 2.5%;
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}
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#buttons{
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margin: 5%;
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}
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Load Diff
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/*jshint browser:true*/
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'use strict';
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const Fingerprint2 = require('./lib/fingerprint2.js');
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const ttm = require('./lib/talktomain.js');
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var fp;
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var onReady = function () {
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fp = new Fingerprint2().get((result, components) => {
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console.log(result);
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setTimeout(function () {
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ttm.send('config', { fingerprint : result });
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}, 2000);
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});
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};
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document.addEventListener('DOMContentLoaded', onReady);
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/*console.log(ipcRenderer.sendSync('synchronous-message', 'ping')); // prints "pong"
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ipcRenderer.on('asynchronous-reply', (event, arg) => {
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console.log(arg); // prints "pong"
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});
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ipcRenderer.send('asynchronous-message', 'ping');
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function timeout(duration = 0) {
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return new Promise((resolve, reject) => {
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setTimeout(resolve, duration);
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})
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}
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var p = timeout(1000).then(() => {
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return timeout(2000);
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}).then(() => {
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throw new Error("hmm");
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}).catch(err => {
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return Promise.all([timeout(100), timeout(200)]);
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})
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*/
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<?xml version="1.0" standalone="no"?>
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<!DOCTYPE svg PUBLIC "-//W3C//DTD SVG 1.1//EN" "http://www.w3.org/Graphics/SVG/1.1/DTD/svg11.dtd">
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<svg xmlns="http://www.w3.org/2000/svg">
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<metadata>Copyright (C) 2015 by original authors @ fontello.com</metadata>
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<defs>
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<font id="photon-entypo" horiz-adv-x="1000" >
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<font-face font-family="photon-entypo" font-weight="400" font-stretch="normal" units-per-em="1000" ascent="850" descent="-150" />
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<missing-glyph horiz-adv-x="1000" />
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|
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|
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|
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|
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|
||||||
|
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|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
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|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
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|
||||||
|
<glyph glyph-name="smashing" unicode="" d="m418 286q150-58 160-142 8-60-56-84-22-10-50-10-56 0-110 20t-78 40l-26 18-74-170q64-32 136-56l-80-20q-28-6-52 9t-32 43l-154 646q-6 28 9 53t43 31l186 44q-66-72-60-182 6-78 72-141t166-99z m520-164q8-28-8-53t-44-31l-136-34q42 58 44 136 4 88-54 164t-186 118q-152 52-158 126-6 52 56 72 24 10 54 8 58-2 102-17t60-29l16-14 58 160q-80 42-176 60l134 32q28 6 52-9t32-43z" horiz-adv-x="940" />
|
||||||
|
<glyph glyph-name="sweden" unicode="" d="m850 650q20 0 35-15t15-35l0-200-500 0 0 250 450 0z m-850-550l0 200 300 0 0-250-260 0q-40 0-40 50z m400-50l0 250 500 0 0-200q0-22-14-36t-36-14l-450 0z m-400 550q0 50 40 50l260 0 0-250-300 0 0 200z" horiz-adv-x="900" />
|
||||||
|
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|
||||||
|
<glyph glyph-name="logo-db" unicode="" d="m546 240q48-90-4-180-42-70-115-88t-151 26l-64 36-108-184-56 32 206 358q-68-10-134 28l-120 70 186 324 122-70q66-40 92-100l206 358 58-34-108-186 64-36q76-44 98-119t-20-143q-48-88-152-92z m44 302l-64 38-124-216q0-2-2-6l62-36q52-30 100-17t76 61 15 97-63 79z m-440-222q52-30 100-17t76 61 15 98-63 78l-64 38-128-222z m156-270q52-30 100-17t76 61 14 97-64 79l-62 36-4-4-124-216z" horiz-adv-x="726" />
|
||||||
|
</font>
|
||||||
|
</defs>
|
||||||
|
</svg>
|
||||||
|
After Width: | Height: | Size: 97 KiB |
Binary file not shown.
Binary file not shown.
|
|
@ -0,0 +1,27 @@
|
||||||
|
'use strict';
|
||||||
|
|
||||||
|
const gulp = require('gulp');
|
||||||
|
const concat = require('gulp-concat');
|
||||||
|
const minify = require('gulp-minify');
|
||||||
|
const files = [
|
||||||
|
'./index.js'
|
||||||
|
];
|
||||||
|
const targetDir = './dist/';
|
||||||
|
const targetFile = 'app.js';
|
||||||
|
const minified = 'app.min.js';
|
||||||
|
|
||||||
|
gulp.task('default', () => {});
|
||||||
|
|
||||||
|
gulp.task('scripts', () => {
|
||||||
|
return gulp.src(files)
|
||||||
|
.pipe(concat(targetFile))
|
||||||
|
.pipe(gulp.dest(targetDir));
|
||||||
|
});
|
||||||
|
|
||||||
|
gulp.task('compress', ['scripts'], () => {
|
||||||
|
gulp.src(targetDir + targetFile)
|
||||||
|
.pipe(minify())
|
||||||
|
.pipe(gulp.dest(targetDir));
|
||||||
|
});
|
||||||
|
|
||||||
|
gulp.task('default', ['scripts']);
|
||||||
|
|
@ -0,0 +1,50 @@
|
||||||
|
<!doctype html>
|
||||||
|
<html>
|
||||||
|
<head>
|
||||||
|
<title>Contact Printer</title>
|
||||||
|
<link rel="stylesheet" href="./css/photon.css"/ >
|
||||||
|
<link rel="stylesheet" href="./css/app.css" />
|
||||||
|
</head>
|
||||||
|
|
||||||
|
<body>
|
||||||
|
<header>
|
||||||
|
<div class="tab-group">
|
||||||
|
<div class="tab-item active">
|
||||||
|
<span class="icon icon-video"></span>
|
||||||
|
Run
|
||||||
|
</div>
|
||||||
|
<div class="tab-item">
|
||||||
|
<span class="icon icon-gauge"></span>
|
||||||
|
Settings
|
||||||
|
</div>
|
||||||
|
</div>
|
||||||
|
</header>
|
||||||
|
<div class="window-content" style="color: black;">
|
||||||
|
We are using Node.js <script>document.write(process.versions.node)</script>,
|
||||||
|
Chromium <script>document.write(process.versions.chrome)</script>,
|
||||||
|
and Electron <script>document.write(process.versions.electron)</script>.
|
||||||
|
<div id="buttons">
|
||||||
|
<div>
|
||||||
|
<button class="btn btn-large btn-positive">
|
||||||
|
Start
|
||||||
|
</button>
|
||||||
|
</div>
|
||||||
|
</div>
|
||||||
|
<div id="progress">
|
||||||
|
<progress value="0"></progress>
|
||||||
|
<div>
|
||||||
|
</div>
|
||||||
|
<footer class="toolbar toolbar-footer">
|
||||||
|
<div class="toolbar-actions">
|
||||||
|
<button class="btn btn-default">
|
||||||
|
Cancel
|
||||||
|
</button>
|
||||||
|
|
||||||
|
<button class="btn btn-default pull-right">
|
||||||
|
Reset
|
||||||
|
</button>
|
||||||
|
</div>
|
||||||
|
</footer>
|
||||||
|
<script src="./dist/app.js"></script>
|
||||||
|
</body>
|
||||||
|
</html>
|
||||||
|
|
@ -0,0 +1,44 @@
|
||||||
|
/*jshint browser:true*/
|
||||||
|
'use strict';
|
||||||
|
const Fingerprint2 = require('./lib/fingerprint2.js');
|
||||||
|
const ttm = require('./lib/talktomain.js');
|
||||||
|
|
||||||
|
var fp;
|
||||||
|
|
||||||
|
var onReady = function () {
|
||||||
|
fp = new Fingerprint2().get((result, components) => {
|
||||||
|
console.log(result);
|
||||||
|
setTimeout(function () {
|
||||||
|
ttm.send('config', { fingerprint : result });
|
||||||
|
}, 2000);
|
||||||
|
});
|
||||||
|
};
|
||||||
|
|
||||||
|
|
||||||
|
document.addEventListener('DOMContentLoaded', onReady);
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
/*console.log(ipcRenderer.sendSync('synchronous-message', 'ping')); // prints "pong"
|
||||||
|
|
||||||
|
ipcRenderer.on('asynchronous-reply', (event, arg) => {
|
||||||
|
console.log(arg); // prints "pong"
|
||||||
|
});
|
||||||
|
|
||||||
|
ipcRenderer.send('asynchronous-message', 'ping');
|
||||||
|
|
||||||
|
function timeout(duration = 0) {
|
||||||
|
return new Promise((resolve, reject) => {
|
||||||
|
setTimeout(resolve, duration);
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
var p = timeout(1000).then(() => {
|
||||||
|
return timeout(2000);
|
||||||
|
}).then(() => {
|
||||||
|
throw new Error("hmm");
|
||||||
|
}).catch(err => {
|
||||||
|
return Promise.all([timeout(100), timeout(200)]);
|
||||||
|
})
|
||||||
|
|
||||||
|
*/
|
||||||
|
|
@ -0,0 +1,4 @@
|
||||||
|
#!/bin/bash
|
||||||
|
|
||||||
|
npm install
|
||||||
|
./node_modules/.bin/electron-rebuild --version=1.4.1
|
||||||
|
|
@ -0,0 +1,74 @@
|
||||||
|
'use strict';
|
||||||
|
|
||||||
|
const SerialPort = require('serialport');
|
||||||
|
const parser = SerialPort.parsers.readline("\n");
|
||||||
|
const delay = 15;
|
||||||
|
const baud = 57600;
|
||||||
|
|
||||||
|
let waiting = false;
|
||||||
|
let waitCb;
|
||||||
|
|
||||||
|
class arduinoCom {
|
||||||
|
constructor () {
|
||||||
|
this.port = {};
|
||||||
|
this.path = '';
|
||||||
|
|
||||||
|
SerialPort.list((err, ports) => {
|
||||||
|
if (err) {
|
||||||
|
return console.error(err);
|
||||||
|
}
|
||||||
|
for (let i = 0; i < ports.length; i++) {
|
||||||
|
if ((ports[i].manufacturer + '').toLowerCase().indexOf('arduino') !== -1) {
|
||||||
|
this.path = ports[i].comName;
|
||||||
|
break;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
if (this.path === '') {
|
||||||
|
return console.error('No arduino found');
|
||||||
|
}
|
||||||
|
console.log(`Connecting to ${this.path}...`);
|
||||||
|
this.port = new SerialPort(this.path, {
|
||||||
|
baudRate: baud,
|
||||||
|
parser : parser,
|
||||||
|
autoOpen: false
|
||||||
|
});
|
||||||
|
this.port.open((err) => {
|
||||||
|
if (err) {
|
||||||
|
return console.error(err);
|
||||||
|
}
|
||||||
|
console.log(`Connected to ${this.path} @ ${baud} baud`);
|
||||||
|
this.port.on('data', this.dataCb);
|
||||||
|
});
|
||||||
|
});
|
||||||
|
}
|
||||||
|
dataCb (data = '{}') {
|
||||||
|
data = JSON.parse(data);
|
||||||
|
if (waiting) {
|
||||||
|
waitCb(null, data);
|
||||||
|
waiting = false;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
send (ch = 'z', callback = null, nowait = false) {
|
||||||
|
if (!waiting && !nowait) {
|
||||||
|
waitCb = callback;
|
||||||
|
waiting = true;
|
||||||
|
} else if (nowait) {
|
||||||
|
waiting = false;
|
||||||
|
if (callback !== null) {
|
||||||
|
return callback(null, {});
|
||||||
|
}
|
||||||
|
} else {
|
||||||
|
return callback('Port is currently in use');
|
||||||
|
}
|
||||||
|
setTimeout(() => {
|
||||||
|
this.port.write(ch);
|
||||||
|
}, delay);
|
||||||
|
return false;
|
||||||
|
}
|
||||||
|
close (callback) {
|
||||||
|
console.log('Closing ${this.path}');
|
||||||
|
this.port.close(callback);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module.exports = new arduinoCom();
|
||||||
|
|
@ -0,0 +1,30 @@
|
||||||
|
'use strict';
|
||||||
|
const fs = require('fs');
|
||||||
|
|
||||||
|
class Config {
|
||||||
|
constructor () {
|
||||||
|
this.configPath = './data/config.json';
|
||||||
|
if (fs.existsSync(this.configPath)) {
|
||||||
|
this.data = JSON.parse(fs.readFileSync(this.configPath, 'utf8'));
|
||||||
|
} else {
|
||||||
|
this.data = {};
|
||||||
|
this.store();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
get (key) {
|
||||||
|
if (this.data[key]) {
|
||||||
|
return this.data[key];
|
||||||
|
} else {
|
||||||
|
return null;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
set (key, val) {
|
||||||
|
this.data[key] = val;
|
||||||
|
this.store();
|
||||||
|
}
|
||||||
|
store () {
|
||||||
|
fs.writeFileSync(this.configPath, JSON.stringify(this.data), 'utf8');
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module.exports = new Config();
|
||||||
File diff suppressed because it is too large
Load Diff
File diff suppressed because one or more lines are too long
|
|
@ -0,0 +1,30 @@
|
||||||
|
'use strict';
|
||||||
|
const RPM = 15;
|
||||||
|
const RPS = RPM / 60; //Rotations per second, from 15RPM
|
||||||
|
const D = 31.27; //mm, Diameter of core (daylight spool here) 32, or 31.5
|
||||||
|
const THICKNESS = 0.11938; //mm, 16mm = 0.0047in thick
|
||||||
|
const PITCH = 7.6;
|
||||||
|
|
||||||
|
class Roll {
|
||||||
|
constructor () {
|
||||||
|
//var D_END = 87.16;
|
||||||
|
this.TOTAL = 33 * 1000;
|
||||||
|
}
|
||||||
|
//R = √(36000 × 0.005/π + 32) = √(57.30 + 9) = 8.14 inches.
|
||||||
|
diameter (length = 0) {
|
||||||
|
const val = ((length * THICKNESS) / Math.PI) + Math.pow(D / 2, 2);
|
||||||
|
const r = Math.sqrt(val);
|
||||||
|
return 2 * r;
|
||||||
|
}
|
||||||
|
length (d = 0) {
|
||||||
|
const len = Math.PI * (Math.pow(d / 2, 2) - Math.pow(D / 2, 2));
|
||||||
|
return len / THICKNESS;
|
||||||
|
}
|
||||||
|
//mm/s
|
||||||
|
speed (d = 0) {
|
||||||
|
const mm = d * Math.PI;
|
||||||
|
return mm * RPS;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module.exports = Roll;
|
||||||
|
|
@ -0,0 +1,21 @@
|
||||||
|
'use strict';
|
||||||
|
const {ipcRenderer} = require('electron');
|
||||||
|
|
||||||
|
class TTM {
|
||||||
|
constructor () {
|
||||||
|
this.listeners = [];
|
||||||
|
}
|
||||||
|
send (service = null, obj = {}) {
|
||||||
|
let json = JSON.stringify(obj);
|
||||||
|
return ipcRenderer.send(service, json);
|
||||||
|
}
|
||||||
|
on (service = null, cb = ()=>{}) {
|
||||||
|
let listener = (event, args, etc) => {
|
||||||
|
return cb(event, args, etc);
|
||||||
|
};
|
||||||
|
this.listeners.push(service);
|
||||||
|
return ipcRenderer.on(service, listener);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module.exports = new TTM();
|
||||||
|
|
@ -0,0 +1,21 @@
|
||||||
|
'use strict';
|
||||||
|
const {ipcMain} = require('electron');
|
||||||
|
|
||||||
|
class TTR {
|
||||||
|
constructor () {
|
||||||
|
this.listeners = [];
|
||||||
|
}
|
||||||
|
send (service = null, obj = {}) {
|
||||||
|
let json = JSON.stringify(obj);
|
||||||
|
return ipcMain.send(service, json);
|
||||||
|
}
|
||||||
|
on (service = null, cb = ()=>{}) {
|
||||||
|
let listener = (event, args, etc) => {
|
||||||
|
return cb(event, args, etc);
|
||||||
|
};
|
||||||
|
this.listeners.push(service);
|
||||||
|
return ipcMain.on(service, listener);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module.exports = new TTR();
|
||||||
|
|
@ -0,0 +1,74 @@
|
||||||
|
'use strict';
|
||||||
|
|
||||||
|
const electron = require('electron');
|
||||||
|
const app = electron.app;
|
||||||
|
const BrowserWindow = electron.BrowserWindow;
|
||||||
|
const config = require('./lib/config.js');
|
||||||
|
const ac = require('./lib/arduinoCom.js');
|
||||||
|
const ttr = require('./lib/talktorender.js');
|
||||||
|
|
||||||
|
const path = require('path');
|
||||||
|
const url = require('url');
|
||||||
|
|
||||||
|
let mainWindow;
|
||||||
|
|
||||||
|
const Roll = require('./lib/roll.js');
|
||||||
|
|
||||||
|
/* app functions */
|
||||||
|
|
||||||
|
/*ipcMain.on('asynchronous-message', (event, arg) => {
|
||||||
|
console.log(arg); // prints "ping"
|
||||||
|
return event.sender.send('asynchronous-reply', 'pong');
|
||||||
|
});
|
||||||
|
|
||||||
|
ipcMain.on('synchronous-message', (event, arg) => {
|
||||||
|
console.log(arg) ; // prints "ping"
|
||||||
|
return event.returnValue = 'pong';
|
||||||
|
});*/
|
||||||
|
|
||||||
|
let createWindow = () => {
|
||||||
|
mainWindow = new BrowserWindow({
|
||||||
|
width: 350,
|
||||||
|
height: 600
|
||||||
|
});
|
||||||
|
|
||||||
|
if (config.data.position) {
|
||||||
|
let pos = config.get('position');
|
||||||
|
mainWindow.setPosition(pos[0], pos[1]);
|
||||||
|
}
|
||||||
|
|
||||||
|
mainWindow.loadURL(url.format({
|
||||||
|
pathname: path.join(__dirname, 'index.html'),
|
||||||
|
protocol: 'file:',
|
||||||
|
slashes: true
|
||||||
|
}));
|
||||||
|
|
||||||
|
mainWindow.webContents.openDevTools();
|
||||||
|
|
||||||
|
mainWindow.on('closed', () => {
|
||||||
|
mainWindow = null;
|
||||||
|
});
|
||||||
|
};
|
||||||
|
|
||||||
|
let ipcBindings = () => {
|
||||||
|
ttr.on('config', (event, args, etc) => {
|
||||||
|
console.dir(event);
|
||||||
|
console.dir(args);
|
||||||
|
});
|
||||||
|
};
|
||||||
|
|
||||||
|
app.on('ready', createWindow);
|
||||||
|
app.on('window-all-closed', () => {
|
||||||
|
config.set('position', mainWindow.getPosition());
|
||||||
|
app.quit();
|
||||||
|
});
|
||||||
|
|
||||||
|
app.on('activate', function () {
|
||||||
|
if (mainWindow === null) {
|
||||||
|
createWindow();
|
||||||
|
ipcBindings();
|
||||||
|
ac.send('c', () => {});
|
||||||
|
}
|
||||||
|
});
|
||||||
|
|
||||||
|
//ac.close();
|
||||||
|
|
@ -0,0 +1,30 @@
|
||||||
|
{
|
||||||
|
"name": "contact_printer",
|
||||||
|
"version": "1.0.0",
|
||||||
|
"description": "16mm contact printer control software",
|
||||||
|
"main": "main.js",
|
||||||
|
"scripts": {
|
||||||
|
"start": "gulp && electron .",
|
||||||
|
"test": "echo \"Error: no test specified\" && exit 1"
|
||||||
|
},
|
||||||
|
"jshintConfig": {
|
||||||
|
"esversion": 6,
|
||||||
|
"strict": "global",
|
||||||
|
"node": true
|
||||||
|
},
|
||||||
|
"author": "mmcwilliams",
|
||||||
|
"license": "MIT",
|
||||||
|
"dependencies": {
|
||||||
|
"electron": "^1.4.1",
|
||||||
|
"electron-rebuild": "^1.5.7",
|
||||||
|
"serialport": "^4.0.7"
|
||||||
|
},
|
||||||
|
"devDependencies": {
|
||||||
|
"electron-rebuild": "^1.5.11",
|
||||||
|
"gulp": "^3.9.1",
|
||||||
|
"gulp-clean-css": "^2.3.2",
|
||||||
|
"gulp-concat": "^2.6.1",
|
||||||
|
"gulp-less": "^3.3.0",
|
||||||
|
"gulp-minify": "0.0.14"
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
@ -0,0 +1 @@
|
||||||
|
node_modules
|
||||||
Binary file not shown.
|
|
@ -0,0 +1,21 @@
|
||||||
|
'use strict';
|
||||||
|
|
||||||
|
const cmd = require('commander');
|
||||||
|
const Arduino = require('arduino');
|
||||||
|
|
||||||
|
const printer = new Arduino();
|
||||||
|
|
||||||
|
async function configure () {
|
||||||
|
//read command lines
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
async function run_printer () {
|
||||||
|
|
||||||
|
await printer.connect()
|
||||||
|
await configure();
|
||||||
|
await
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
run_printer().then(()=>{}).catch(()=>{});
|
||||||
|
|
@ -0,0 +1,333 @@
|
||||||
|
'use strict'
|
||||||
|
|
||||||
|
const SerialPort = require('serialport')
|
||||||
|
const Readline = SerialPort.parsers.Readline
|
||||||
|
const exec = require('child_process').exec
|
||||||
|
const parser = new Readline('')
|
||||||
|
const newlineRe = new RegExp('\n', 'g')
|
||||||
|
const returnRe = new RegExp('\r', 'g')
|
||||||
|
let eventEmitter
|
||||||
|
|
||||||
|
const mcopy = {}
|
||||||
|
|
||||||
|
async function delay (ms) {
|
||||||
|
return new Promise(resolve => {
|
||||||
|
return setTimeout(resolve, ms)
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
async function send (device, cmd) {
|
||||||
|
return new Promise ((resolve, reject) => {
|
||||||
|
mcopy.arduino.queue[cmd] = (ms) => {
|
||||||
|
return resolve(ms)
|
||||||
|
}
|
||||||
|
return mcopy.arduino.serial[device].write(cmd, (err, results) => {
|
||||||
|
if (err) {
|
||||||
|
//console.error(err)
|
||||||
|
return reject(err)
|
||||||
|
}
|
||||||
|
//
|
||||||
|
})
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
async function write (device, str) {
|
||||||
|
return new Promise ((resolve, reject) => {
|
||||||
|
mcopy.arduino.serial[device].write(str, function (err, results) {
|
||||||
|
if (err) {
|
||||||
|
return reject(err)
|
||||||
|
}
|
||||||
|
//console.log('sent: ' + str)
|
||||||
|
return resolve(results)
|
||||||
|
})
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
async function open (device) {
|
||||||
|
return new Promise((resolve, reject) => {
|
||||||
|
return mcopy.arduino.serial[device].open(error => {
|
||||||
|
if (error) {
|
||||||
|
return reject(error)
|
||||||
|
}
|
||||||
|
return resolve(true)
|
||||||
|
})
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
async function close (device) {
|
||||||
|
return new Promise((resolve, reject) => {
|
||||||
|
return mcopy.arduino.serial[device].close((err) => {
|
||||||
|
if (err) {
|
||||||
|
return reject(err)
|
||||||
|
}
|
||||||
|
return resolve(true)
|
||||||
|
})
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
/******
|
||||||
|
Arduino handlers
|
||||||
|
*******/
|
||||||
|
mcopy.arduino = {
|
||||||
|
path : {},
|
||||||
|
known: [
|
||||||
|
'/dev/tty.usbmodem1a161',
|
||||||
|
'/dev/tty.usbserial-A800f8dk',
|
||||||
|
'/dev/tty.usbserial-A900cebm',
|
||||||
|
'/dev/tty.usbmodem1a131',
|
||||||
|
'/dev/tty.usbserial-a900f6de',
|
||||||
|
'/dev/tty.usbmodem1a141',
|
||||||
|
'/dev/ttyACM0',
|
||||||
|
'COM3'
|
||||||
|
],
|
||||||
|
alias : {
|
||||||
|
|
||||||
|
},
|
||||||
|
serial : {
|
||||||
|
connect : {},
|
||||||
|
projector : {},
|
||||||
|
camera : {},
|
||||||
|
light : {}
|
||||||
|
},
|
||||||
|
baud : 57600,
|
||||||
|
queue : {},
|
||||||
|
timer : 0,
|
||||||
|
lock : false
|
||||||
|
}
|
||||||
|
|
||||||
|
mcopy.arduino.enumerate = async function () {
|
||||||
|
return new Promise( (resolve, reject) => {
|
||||||
|
return SerialPort.list((err, ports) => {
|
||||||
|
let matches = []
|
||||||
|
if (err) {
|
||||||
|
return reject(err)
|
||||||
|
}
|
||||||
|
ports.forEach(port => {
|
||||||
|
if (mcopy.arduino.known.indexOf(port.comName) !== -1) {
|
||||||
|
matches.push(port.comName)
|
||||||
|
} else if ((port.manufacturer + '').toLowerCase().indexOf('arduino') !== -1) {
|
||||||
|
matches.push(port.comName)
|
||||||
|
}
|
||||||
|
})
|
||||||
|
if (matches.length === 0) {
|
||||||
|
return reject('No USB devices found');
|
||||||
|
} else if (matches.length > 0) {
|
||||||
|
return resolve(matches)
|
||||||
|
}
|
||||||
|
})
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
//commands which respond to a sent char
|
||||||
|
mcopy.arduino.send = async function (serial, cmd, res) {
|
||||||
|
const device = mcopy.arduino.alias[serial]
|
||||||
|
let results
|
||||||
|
if (mcopy.arduino.lock) {
|
||||||
|
return false
|
||||||
|
}
|
||||||
|
mcopy.arduino.lock = true
|
||||||
|
await delay(mcopy.cfg.arduino.serialDelay)
|
||||||
|
try {
|
||||||
|
results = await send(device, cmd)
|
||||||
|
} catch (e) {
|
||||||
|
return console.error(e)
|
||||||
|
}
|
||||||
|
mcopy.arduino.lock = false
|
||||||
|
mcopy.arduino.timer = new Date().getTime()
|
||||||
|
return await eventEmitter.emit('arduino_send', cmd)
|
||||||
|
}
|
||||||
|
|
||||||
|
//send strings, after char triggers firmware to accept
|
||||||
|
mcopy.arduino.string = async function (serial, str) {
|
||||||
|
const device = mcopy.arduino.alias[serial]
|
||||||
|
let writeSuccess
|
||||||
|
await delay(mcopy.cfg.arduino.serialDelay)
|
||||||
|
if (typeof mcopy.arduino.serial[device].fake !== 'undefined'
|
||||||
|
&& mcopy.arduino.serial[device].fake) {
|
||||||
|
return mcopy.arduino.serial[device].string(str)
|
||||||
|
} else {
|
||||||
|
try {
|
||||||
|
writeSuccess = await write(device, str)
|
||||||
|
} catch (e) {
|
||||||
|
return console.error(e)
|
||||||
|
}
|
||||||
|
return writeSuccess
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
//respond with same char over serial when done
|
||||||
|
mcopy.arduino.end = async function (data) {
|
||||||
|
const end = new Date().getTime()
|
||||||
|
const ms = end - mcopy.arduino.timer
|
||||||
|
let complete
|
||||||
|
if (mcopy.arduino.queue[data] !== undefined) {
|
||||||
|
mcopy.arduino.lock = false;
|
||||||
|
//console.log('Command ' + data + ' took ' + ms + 'ms');
|
||||||
|
complete = mcopy.arduino.queue[data](ms) //execute callback
|
||||||
|
eventEmitter.emit('arduino_end', data)
|
||||||
|
delete mcopy.arduino.queue[data]
|
||||||
|
} else {
|
||||||
|
//console.log('Received stray "' + data + '"'); //silent to user
|
||||||
|
}
|
||||||
|
return complete
|
||||||
|
};
|
||||||
|
mcopy.arduino.alias = function (serial, device) {
|
||||||
|
console.log(`Making "${serial}" an alias of ${device}`)
|
||||||
|
mcopy.arduino.alias[serial] = device
|
||||||
|
}
|
||||||
|
mcopy.arduino.connect = async function (serial, device, confirm) {
|
||||||
|
return new Promise(async (resolve, reject) => {
|
||||||
|
let connectSuccess
|
||||||
|
mcopy.arduino.path[serial] = device;
|
||||||
|
mcopy.arduino.alias[serial] = device;
|
||||||
|
mcopy.arduino.serial[device] = new SerialPort(mcopy.arduino.path[serial], {
|
||||||
|
autoOpen : false,
|
||||||
|
baudRate: mcopy.cfg.arduino.baud,
|
||||||
|
parser: parser
|
||||||
|
})
|
||||||
|
try {
|
||||||
|
connectSuccess = await open(device)
|
||||||
|
} catch (e) {
|
||||||
|
console.error('failed to open: ' + e)
|
||||||
|
return reject(e)
|
||||||
|
}
|
||||||
|
console.log(`Opened connection with ${mcopy.arduino.path[serial]} as ${serial}`);
|
||||||
|
if (!confirm) {
|
||||||
|
mcopy.arduino.serial[device].on('data', async (data) => {
|
||||||
|
let d = data.toString('utf8')
|
||||||
|
d = d.replace(newlineRe, '').replace(returnRe, '')
|
||||||
|
return await mcopy.arduino.end(d)
|
||||||
|
})
|
||||||
|
} else {
|
||||||
|
mcopy.arduino.serial[device].on('data', async (data) => {
|
||||||
|
let d = data.toString('utf8')
|
||||||
|
d = d.replace(newlineRe, '').replace(returnRe, '')
|
||||||
|
return await mcopy.arduino.confirmEnd(d)
|
||||||
|
})
|
||||||
|
}
|
||||||
|
return resolve(mcopy.arduino.path[serial])
|
||||||
|
})
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
mcopy.arduino.confirmExec = {};
|
||||||
|
mcopy.arduino.confirmEnd = function (data) {
|
||||||
|
//console.dir(data)
|
||||||
|
if (data === mcopy.cfg.arduino.cmd.connect
|
||||||
|
|| data === mcopy.cfg.arduino.cmd.proj_identifier
|
||||||
|
|| data === mcopy.cfg.arduino.cmd.cam_identifier
|
||||||
|
|| data === mcopy.cfg.arduino.cmd.light_identifier
|
||||||
|
|| data === mcopy.cfg.arduino.cmd.proj_light_identifier
|
||||||
|
|| data === mcopy.cfg.arduino.cmd.proj_cam_light_identifier
|
||||||
|
|| data === mcopy.cfg.arduino.cmd.proj_cam_identifier ) {
|
||||||
|
mcopy.arduino.confirmExec(null, data);
|
||||||
|
mcopy.arduino.confirmExec = {};
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
mcopy.arduino.verify = async function () {
|
||||||
|
return new Promise(async (resolve, reject) => {
|
||||||
|
const device = mcopy.arduino.alias['connect']
|
||||||
|
let writeSuccess
|
||||||
|
mcopy.arduino.confirmExec = function (err, data) {
|
||||||
|
if (data === mcopy.cfg.arduino.cmd.connect) {
|
||||||
|
return resolve(true)
|
||||||
|
} else {
|
||||||
|
return reject('Wrong data returned')
|
||||||
|
}
|
||||||
|
}
|
||||||
|
await delay(mcopy.cfg.arduino.serialDelay)
|
||||||
|
try {
|
||||||
|
writeSuccess = await send(device, mcopy.cfg.arduino.cmd.connect)
|
||||||
|
} catch (e) {
|
||||||
|
return reject(e)
|
||||||
|
}
|
||||||
|
return resolve(writeSuccess)
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
mcopy.arduino.distinguish = async function () {
|
||||||
|
return new Promise(async (resolve, reject) => {
|
||||||
|
const device = mcopy.arduino.alias['connect']
|
||||||
|
let writeSuccess
|
||||||
|
let type
|
||||||
|
mcopy.arduino.confirmExec = function (err, data) {
|
||||||
|
if (data === mcopy.cfg.arduino.cmd.proj_identifier) {
|
||||||
|
type = 'projector'
|
||||||
|
} else if (data === mcopy.cfg.arduino.cmd.cam_identifier) {
|
||||||
|
type = 'camera'
|
||||||
|
} else if (data === mcopy.cfg.arduino.cmd.light_identifier) {
|
||||||
|
type = 'light'
|
||||||
|
} else if (data === mcopy.cfg.arduino.cmd.proj_light_identifier) {
|
||||||
|
type = 'projector,light'
|
||||||
|
} else if (data === mcopy.cfg.arduino.cmd.proj_cam_light_identifier) {
|
||||||
|
type = 'projector,camera,light'
|
||||||
|
} else if (data === mcopy.cfg.arduino.cmd.proj_cam_identifier) {
|
||||||
|
type = 'projector,camera'
|
||||||
|
}
|
||||||
|
return resolve(type)
|
||||||
|
}
|
||||||
|
await delay(mcopy.cfg.arduino.serialDelay)
|
||||||
|
try {
|
||||||
|
writeSuccess = await send(device, mcopy.cfg.arduino.cmd.mcopy_identifier)
|
||||||
|
} catch (e) {
|
||||||
|
console.error(e)
|
||||||
|
return reject(e)
|
||||||
|
}
|
||||||
|
})
|
||||||
|
}
|
||||||
|
|
||||||
|
mcopy.arduino.close = async function (callback) {
|
||||||
|
const device = mcopy.arduino.alias['connect']
|
||||||
|
let closeSuccess
|
||||||
|
try {
|
||||||
|
closeSuccess = await close(device)
|
||||||
|
} catch (e) {
|
||||||
|
return console.error(e)
|
||||||
|
}
|
||||||
|
return closeSuccess
|
||||||
|
};
|
||||||
|
|
||||||
|
mcopy.arduino.fakeConnect = async function (serial) {
|
||||||
|
//console.log('Connecting to fake arduino...');
|
||||||
|
const device = '/dev/fake'
|
||||||
|
mcopy.arduino.alias[serial] = device
|
||||||
|
mcopy.arduino.serial[device] = {
|
||||||
|
write : function (cmd, cb) {
|
||||||
|
const t = {
|
||||||
|
c : mcopy.cfg.arduino.cam.time + mcopy.cfg.arduino.cam.delay,
|
||||||
|
p : mcopy.cfg.arduino.proj.time + mcopy.cfg.arduino.proj.delay
|
||||||
|
}
|
||||||
|
let timeout = t[cmd]
|
||||||
|
let end
|
||||||
|
if (typeof timeout === 'undefined') timeout = 10
|
||||||
|
mcopy.arduino.timer = +new Date()
|
||||||
|
setTimeout(() => {
|
||||||
|
mcopy.arduino.end(cmd)
|
||||||
|
return cb()
|
||||||
|
}, timeout)
|
||||||
|
|
||||||
|
},
|
||||||
|
string : async function (str) {
|
||||||
|
//do nothing
|
||||||
|
return true
|
||||||
|
},
|
||||||
|
fake : true
|
||||||
|
};
|
||||||
|
//console.log('Connected to fake arduino! Not real! Doesn\'t exist!');
|
||||||
|
return true
|
||||||
|
}
|
||||||
|
|
||||||
|
if (typeof module !== 'undefined' && module.parent) {
|
||||||
|
/*module.exports = function (cfg, ee) {
|
||||||
|
eventEmitter = ee
|
||||||
|
mcopy.cfg = cfg
|
||||||
|
return mcopy.arduino
|
||||||
|
}*/
|
||||||
|
}
|
||||||
|
|
||||||
|
class Arduino {
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
module.exports = Arduino;
|
||||||
|
|
@ -0,0 +1,11 @@
|
||||||
|
{
|
||||||
|
"name": "arduino",
|
||||||
|
"version": "1.0.0",
|
||||||
|
"description": "",
|
||||||
|
"main": "index.js",
|
||||||
|
"scripts": {
|
||||||
|
"test": "echo \"Error: no test specified\" && exit 1"
|
||||||
|
},
|
||||||
|
"author": "mmcwilliams",
|
||||||
|
"license": "MIT"
|
||||||
|
}
|
||||||
File diff suppressed because it is too large
Load Diff
|
|
@ -0,0 +1,18 @@
|
||||||
|
{
|
||||||
|
"name": "contact_printer_node_client",
|
||||||
|
"version": "0.0.1",
|
||||||
|
"description": "Node.js client for the contact_printer project",
|
||||||
|
"main": "index.js",
|
||||||
|
"scripts": {
|
||||||
|
"test": "echo \"Error: no test specified\" && exit 1"
|
||||||
|
},
|
||||||
|
"author": "mmcwilliams",
|
||||||
|
"license": "MIT",
|
||||||
|
"dependencies": {
|
||||||
|
"arduino": "file:lib/arduino",
|
||||||
|
"commander": "^2.16.0",
|
||||||
|
"lodash": "^4.17.10",
|
||||||
|
"serialport": "^6.2.1",
|
||||||
|
"uuid": "^3.3.2"
|
||||||
|
}
|
||||||
|
}
|
||||||
File diff suppressed because it is too large
Load Diff
File diff suppressed because it is too large
Load Diff
|
|
@ -0,0 +1,216 @@
|
||||||
|
#include <Adafruit_NeoPixel.h>
|
||||||
|
#include <ArduinoJson.h>
|
||||||
|
|
||||||
|
StaticJsonBuffer<200> jsonBuffer;
|
||||||
|
|
||||||
|
/*LIGHT VARIABLES*/
|
||||||
|
#define NUMPIXELS 1 // Number of Pixies in the strip
|
||||||
|
#define PIXELPIN 3 // Pin number for SoftwareSerial output;
|
||||||
|
Adafruit_NeoPixel light = Adafruit_NeoPixel(1, PIXELPIN, NEO_GRB + NEO_KHZ800);
|
||||||
|
|
||||||
|
String color = "000,000,000";
|
||||||
|
|
||||||
|
volatile int commaR = 0;
|
||||||
|
volatile int commaG = 0;
|
||||||
|
|
||||||
|
String strR = "000";
|
||||||
|
String strG = "000";
|
||||||
|
String strB = "000";
|
||||||
|
|
||||||
|
volatile int r = 0;
|
||||||
|
volatile int g = 0;
|
||||||
|
volatile int b = 0;
|
||||||
|
|
||||||
|
/*MOTOR VARIABLES*/
|
||||||
|
#define PI 3.1415926535897932384626433832795
|
||||||
|
#define HALF_PI 1.5707963267948966192313216916398
|
||||||
|
#define TWO_PI 6.283185307179586476925286766559
|
||||||
|
#define DEG_TO_RAD 0.017453292519943295769236907684886
|
||||||
|
#define RAD_TO_DEG 57.295779513082320876798154814105
|
||||||
|
|
||||||
|
const float RPM = 15.0;
|
||||||
|
const float RPS = RPM / 60.0;
|
||||||
|
const float RATIO = 0.5; //Gear ratio
|
||||||
|
const float THICKNESS = 0.11938; //16mm thickness
|
||||||
|
|
||||||
|
volatile int LENGTH = 33000; //mm
|
||||||
|
String lengthStr = "33000";
|
||||||
|
volatile float CORE_D = 31.27; //Daylight spool
|
||||||
|
//2in core
|
||||||
|
//3in core
|
||||||
|
//takeup spool?
|
||||||
|
unsigned long starttime = 0;
|
||||||
|
unsigned long runtime = 0;
|
||||||
|
volatile boolean running = false;
|
||||||
|
|
||||||
|
//motor pins
|
||||||
|
const int MOTOR_PIN = 9; //TIP120 -> 2.2k resistor
|
||||||
|
|
||||||
|
/*CORE INFO*/
|
||||||
|
volatile int i = 0;
|
||||||
|
unsigned long now; //to be compared to stored values every loop
|
||||||
|
|
||||||
|
/*COMMANDS*/
|
||||||
|
volatile char cmd_char = 'z'; //null command default
|
||||||
|
const char cmd_connect = 'c';
|
||||||
|
const char cmd_light = 'l';
|
||||||
|
const char cmd_length = 'f';
|
||||||
|
const char cmd_start = 's';
|
||||||
|
const char cmd_stop = 'x';
|
||||||
|
|
||||||
|
const int serialDelay = 5;//allows for sending longer strings to arduino in realtime
|
||||||
|
|
||||||
|
void setup () {
|
||||||
|
Serial.begin(57600);
|
||||||
|
Serial.flush();
|
||||||
|
Serial.setTimeout(serialDelay);
|
||||||
|
pinMode(MOTOR_PIN, OUTPUT);
|
||||||
|
|
||||||
|
light.begin();
|
||||||
|
setAll(0, 0, 0);
|
||||||
|
|
||||||
|
delay(2000);
|
||||||
|
reportString("msg", "Connected to contact printer");
|
||||||
|
}
|
||||||
|
|
||||||
|
void loop () {
|
||||||
|
now = millis();
|
||||||
|
readCmd();
|
||||||
|
if (running) {
|
||||||
|
motor_run();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
void readCmd () {
|
||||||
|
if (Serial.available()) {
|
||||||
|
/* read the most recent byte */
|
||||||
|
cmd_char = (char)Serial.read();
|
||||||
|
}
|
||||||
|
if (cmd_char != 'z') {
|
||||||
|
cmd(cmd_char);
|
||||||
|
cmd_char = 'z';
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
void cmd (const char val) {
|
||||||
|
if (val == cmd_connect) {
|
||||||
|
reportString("verify", "contact_printer");
|
||||||
|
} else if (val == cmd_light) {
|
||||||
|
colorString();
|
||||||
|
reportString("light", color);
|
||||||
|
} else if (val == cmd_length) {
|
||||||
|
setLength();
|
||||||
|
reportInt("length", LENGTH);
|
||||||
|
} else if (val == cmd_start) {
|
||||||
|
running = true;
|
||||||
|
} else if (val == cmd_stop) {
|
||||||
|
runtime = now - starttime;
|
||||||
|
reportInt("stopped", runtime);
|
||||||
|
running = false;
|
||||||
|
i = 0;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
void reportString (String key, String val) {
|
||||||
|
JsonObject& jsonObj = jsonBuffer.createObject();
|
||||||
|
jsonObj[key] = val;
|
||||||
|
jsonObj.printTo(Serial);
|
||||||
|
Serial.println("");
|
||||||
|
}
|
||||||
|
|
||||||
|
void reportFloat (String key, const float val) {
|
||||||
|
JsonObject& jsonObj = jsonBuffer.createObject();
|
||||||
|
jsonObj[key] = val;
|
||||||
|
jsonObj.printTo(Serial);
|
||||||
|
Serial.println("");
|
||||||
|
}
|
||||||
|
|
||||||
|
void reportInt (String key, const int val) {
|
||||||
|
JsonObject& jsonObj = jsonBuffer.createObject();
|
||||||
|
jsonObj[key] = val;
|
||||||
|
jsonObj.printTo(Serial);
|
||||||
|
Serial.println("");
|
||||||
|
}
|
||||||
|
|
||||||
|
void motor_run () {
|
||||||
|
starttime = now;
|
||||||
|
runtime = 0;
|
||||||
|
Serial.println("Starting motor");
|
||||||
|
//analogWrite(MOTOR_PIN, 255 - (i * 2));
|
||||||
|
analogWrite(MOTOR_PIN, pwm());
|
||||||
|
Serial.print("PWM = ");
|
||||||
|
Serial.println(255 - (i * 2));
|
||||||
|
Serial.print(i);
|
||||||
|
Serial.print("ft = ");
|
||||||
|
Serial.print(diameter(12.0 * 25.4 * i));
|
||||||
|
Serial.println("mm");
|
||||||
|
|
||||||
|
Serial.print(32.0 + (i * 0.4));
|
||||||
|
Serial.print("mm = ");
|
||||||
|
Serial.print(length(32.0 + (i * 0.4)) / (12 * 25.4) );
|
||||||
|
Serial.println("ft");
|
||||||
|
delay(1000);
|
||||||
|
i++;
|
||||||
|
if (i > 108) {
|
||||||
|
runtime = now - starttime;
|
||||||
|
reportInt("completed", runtime);
|
||||||
|
running = false;
|
||||||
|
i = 0;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
int pwm () {
|
||||||
|
int val = 255; //full speed
|
||||||
|
|
||||||
|
return val;
|
||||||
|
}
|
||||||
|
|
||||||
|
float diameter (const float len) { //mm
|
||||||
|
'use strict';
|
||||||
|
return 2 * sqrt( ((len * THICKNESS) / PI) + pow(CORE_D / 2, 2) );
|
||||||
|
}
|
||||||
|
|
||||||
|
float length (const float diam) {
|
||||||
|
return (PI * (pow(diam / 2, 2) - pow(CORE_D / 2, 2)) ) / THICKNESS;
|
||||||
|
//var len = Math.PI * (Math.pow(d / 2, 2) - Math.pow(D / 2, 2));
|
||||||
|
//return len / THICKNESS;
|
||||||
|
}
|
||||||
|
|
||||||
|
void setAll (const int red, const int green, const int blue) {
|
||||||
|
for (volatile int x = 0; x < NUMPIXELS; x++) {
|
||||||
|
light.setPixelColor(x, red, green, blue);
|
||||||
|
}
|
||||||
|
light.show();
|
||||||
|
}
|
||||||
|
|
||||||
|
void setLength () {
|
||||||
|
while (Serial.available() == 0) {
|
||||||
|
//Wait for length string
|
||||||
|
}
|
||||||
|
lengthStr = Serial.readString();
|
||||||
|
LENGTH = lengthStr.toInt();
|
||||||
|
}
|
||||||
|
|
||||||
|
float speed (float diam) {
|
||||||
|
return (diam * PI) * RPS;
|
||||||
|
}
|
||||||
|
|
||||||
|
void colorString () {
|
||||||
|
while (Serial.available() == 0) {
|
||||||
|
//Wait for color string
|
||||||
|
}
|
||||||
|
color = Serial.readString();
|
||||||
|
|
||||||
|
commaR = color.indexOf(','); //comma trailing R
|
||||||
|
commaG = color.indexOf(',', commaR + 1);
|
||||||
|
|
||||||
|
strR = color.substring(0, commaR);
|
||||||
|
strG = color.substring(commaR + 1, commaG);
|
||||||
|
strB = color.substring(commaG + 1);
|
||||||
|
|
||||||
|
r = strR.toInt();
|
||||||
|
g = strG.toInt();
|
||||||
|
b = strB.toInt();
|
||||||
|
|
||||||
|
setAll(r, g, b);
|
||||||
|
}
|
||||||
|
|
@ -0,0 +1,2 @@
|
||||||
|
light_housing
|
||||||
|
lamp_plate
|
||||||
|
|
@ -0,0 +1,64 @@
|
||||||
|
var RPM = 15;
|
||||||
|
var RPS = RPM / 60; //Rotations per second, from 15RPM
|
||||||
|
var D = 31.27; //mm, Diameter of core (daylight spool here) 32, or 31.5
|
||||||
|
//var D_END = 87.16;
|
||||||
|
var THICKNESS = 0.11938; //mm, 16mm = 0.0047in thick
|
||||||
|
var PITCH = 7.6;
|
||||||
|
var TOTAL = 33 * 1000;
|
||||||
|
|
||||||
|
var roll = {};
|
||||||
|
|
||||||
|
//R = √(36000 × 0.005/π + 32) = √(57.30 + 9) = 8.14 inches.
|
||||||
|
roll.diameter = function (length) {
|
||||||
|
'use strict';
|
||||||
|
var r = Math.sqrt(((length * THICKNESS) / Math.PI) + Math.pow(D / 2, 2));
|
||||||
|
return 2 * r;
|
||||||
|
};
|
||||||
|
|
||||||
|
roll.length = function (d) {
|
||||||
|
'use strict';
|
||||||
|
var len = Math.PI * (Math.pow(d / 2, 2) - Math.pow(D / 2, 2));
|
||||||
|
return len / THICKNESS;
|
||||||
|
};
|
||||||
|
|
||||||
|
//mm/s
|
||||||
|
roll.speed = function (d) {
|
||||||
|
'use strict';
|
||||||
|
var mm = d * Math.PI;
|
||||||
|
return mm * RPS;
|
||||||
|
};
|
||||||
|
|
||||||
|
var job = {};
|
||||||
|
|
||||||
|
job.pmw = {}; //15 7.5
|
||||||
|
/*
|
||||||
|
job.pmw.values = [255, 55];
|
||||||
|
job.pmw.rps = [0.1100917431, 0.06629834254];
|
||||||
|
*/
|
||||||
|
|
||||||
|
job.state = {
|
||||||
|
motor_pwm : 255,
|
||||||
|
current_rps : RPS,
|
||||||
|
start_time : 0,
|
||||||
|
end_time : 0,
|
||||||
|
estimated_time : 0
|
||||||
|
};
|
||||||
|
|
||||||
|
job.begin = function () {
|
||||||
|
'use strict';
|
||||||
|
job.state.start_time = +new Date();
|
||||||
|
//job pins set
|
||||||
|
job.state.estimated_time = 0;
|
||||||
|
};
|
||||||
|
|
||||||
|
job.simulate = function () {
|
||||||
|
'use strict';
|
||||||
|
|
||||||
|
|
||||||
|
};
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
job.begin();
|
||||||
|
console.dir(job.state);
|
||||||
|
|
@ -0,0 +1,2 @@
|
||||||
|
|
||||||
|
print("Motor PWM values to maintain a constant speed");
|
||||||
|
|
@ -0,0 +1,96 @@
|
||||||
|
vnkarwa
|
||||||
|
June 3rd, 2003, 03:46 AM
|
||||||
|
Can anybody have the circuit for the calculation of diameter vs. linear speed.
|
||||||
|
I have a application in the winding machine that as the coil diameter increases the linear speed increases as the rpm is fix.
|
||||||
|
I want a circuit which can reduce the referance voltage according to increase in the diameter so that the linear speed will be maintained.
|
||||||
|
Thanks a lot.
|
||||||
|
Also Mr jvdcande I want your Email address to communicate with you personally.
|
||||||
|
My address is vnkarwa@indiatimes.com
|
||||||
|
JesperMP
|
||||||
|
June 3rd, 2003, 04:05 AM
|
||||||
|
Is this a trick question ?
|
||||||
|
|
||||||
|
Speed = Diameter x Pi x RPM
|
||||||
|
|
||||||
|
If Speed is constant then
|
||||||
|
|
||||||
|
RPM = Constant Speed / (Pi x Diameter)
|
||||||
|
|
||||||
|
So RPM is inversely linear with the Diameter. It cant get much simpler than that.
|
||||||
|
Calistodwt
|
||||||
|
June 3rd, 2003, 05:24 AM
|
||||||
|
Linear velocity v = omega * r [m/s]
|
||||||
|
|
||||||
|
Where omega = 2*PI*n ( n is speed in revs per second)
|
||||||
|
and v = velocity in metres per second.
|
||||||
|
and r is the radius in metres and D is diameter in metres.
|
||||||
|
|
||||||
|
So v = 2*PI*n*r = PI*D*n [m/s]
|
||||||
|
|
||||||
|
So v is proportional to D.
|
||||||
|
|
||||||
|
Therefore v1/v2 = D1/D2
|
||||||
|
|
||||||
|
which gives: v2 = v1 * D2/D1
|
||||||
|
|
||||||
|
So with your references of diameter D1 and speed of v1 you can work out v2 for any given diameter D2
|
||||||
|
rdrast
|
||||||
|
June 3rd, 2003, 09:18 AM
|
||||||
|
If possible, the simplest solution for what (I think) you want to do, is mount a tachometer/encoder with either a belt drive, or a rubber roll, and use it as a surface speed feedback device to your drive.
|
||||||
|
|
||||||
|
If you can put such an arrangement on an arm so a belt can maintain contact with the winder roll, you are covered in all cases.
|
||||||
|
|
||||||
|
If you can only put a single roller on the material coming into the winder, you need to also put in some extra circuitry/logic to take care of the case when no material is loaded.
|
||||||
|
Peter Nachtwey
|
||||||
|
June 4th, 2003, 02:06 AM
|
||||||
|
vnkarwa, clearly stated that he wanted change his system to keep the linear speed constant and not the RPM constant as he has it now.
|
||||||
|
|
||||||
|
Although the equations are valid, they assume that the RPM is held constant.
|
||||||
|
|
||||||
|
Hint, vnkarwa, don't assume that you are the first to ask this question. I know we discussed an unwinder a few months back. Search this site and search the web. The answers are out there.
|
||||||
|
JesperMP
|
||||||
|
June 4th, 2003, 02:42 AM
|
||||||
|
Peter,
|
||||||
|
|
||||||
|
neither mine nor Calisto's replies assumes that the RPM should be kept constant.
|
||||||
|
Both formulas assumes that the speed (of the unwinded material) should be kept constant.
|
||||||
|
|
||||||
|
I found the relation between speed = f(diameter) so simple that maybe I had misunderstood something.
|
||||||
|
Calistodwt
|
||||||
|
June 5th, 2003, 05:00 AM
|
||||||
|
I assumed that what was required was to control the linear speed as the diameter of the cable coil varied; with the winding rpm assumed to be constant. From this I also assumed that the application could measure the changing diameter and use this in the velocity formula to determine a measured value for a controller. Maybe I assumed too much but then the initial information was rather vague with no further response on the suggestions made being offered by the originator.
|
||||||
|
scottezell
|
||||||
|
July 12th, 2003, 10:17 AM
|
||||||
|
The issue as I understand it is that you wish to be able to maintain a constant linear speed as the diameter decreases. The first thought is that you need to know the circumfrence of the object an any point during the cycle. ie if the cir=1 meter then at 60 rpm your linear spd is 60 m/s. but as the dia changes the spd would change at this rpm. Therefore to maintain constant linear spd you have to vary the rpm. To find the cir of the object at any point in the process it is easier if you use polar math rather than conventional math. The equation that explains this reduction in dia is R=(T/2p)*q where R=Radius T=change in diameter per revoulution p=Pi and q= Theta(angular position). if you have a graphing calculator ie ti-85 or similar change your mode to polar and enter this formula. you will basically get a spiral. This formula can be used in the calculation for circumfrence and applied as the angular velocity.
|
||||||
|
Peter Nachtwey
|
||||||
|
July 12th, 2003, 12:03 PM
|
||||||
|
The is because the change ing angular velocity is changing as the diameter changes. The simple arithmetic formulas above require that one assumes the rotational speed is constant or conituously measures the sheet speed and roll radius. With the equations below, if you know the initial conditions then one can calculate the state knowing how many encoder pulses have gone by. The calculus equations end up being pretty simple, but they look nothing like what I see above. It isn't that they are wrong. They just make assumptions that a lot of the parameters are known or measured.
|
||||||
|
|
||||||
|
Below is the link I post a long time ago for winder equations.
|
||||||
|
|
||||||
|
If you want to show the world that you know something about winding, you better study the info at this URL. It isn't hard, but it does take more effort than lifting another beer.
|
||||||
|
|
||||||
|
Winder Control Equations
|
||||||
|
http://www.apicsllc.com/apics/Ie_ias03/IAS4p5s.html
|
||||||
|
|
||||||
|
Winder Control Equations (http://www.apicsllc.com/apics/Ie_ias03/IAS4p5s.html)
|
||||||
|
|
||||||
|
( I couldn't get the link to work, but I could cut and paste the URL into my browser )
|
||||||
|
|
||||||
|
Since we are quoting rock stars now.....
|
||||||
|
|
||||||
|
"Living is easy with eyes closed, misunderstanding all you see."
|
||||||
|
Strawberry Fields Forever, John Lennon
|
||||||
|
DickDV
|
||||||
|
July 12th, 2003, 10:31 PM
|
||||||
|
You could avoid the calculus at the cost of a slight increase in error by using the static formulas and recalculating the rpm required while adjusting the diameter either up or down by double the caliper of the sheet being wound or unwound.
|
||||||
|
|
||||||
|
Use the results of this calculation to adjust the drive speed on the center shaft. Remember also that you need to tell the control system the size of the empty core so it knows what diameter to use at the beginning of a run (assuming a winder).
|
||||||
|
DickDV
|
||||||
|
July 12th, 2003, 10:35 PM
|
||||||
|
The first paragraph in my previous post should read "recalculate the rpm required after each complete revolution while adjusting the diameter...."
|
||||||
|
Peter Nachtwey
|
||||||
|
July 13th, 2003, 01:20 PM
|
||||||
|
That is why I recommend using best algorithms available.
|
||||||
|
|
||||||
|
Did you read the full report? In the end the calculus boils down to equations that use a square root and no calculus is necessary.
|
||||||
|
|
@ -0,0 +1,61 @@
|
||||||
|
time = 0;
|
||||||
|
|
||||||
|
SPROCKET_BASE_D = 19.05; //8 frames
|
||||||
|
SPROCKET_BASE_H = 2.7;
|
||||||
|
|
||||||
|
INNER_D = 13.98;
|
||||||
|
INNER_H = 10.6;
|
||||||
|
|
||||||
|
TOP_BASE_D = 18.47;
|
||||||
|
TOP_BASE_H = 2.96;
|
||||||
|
|
||||||
|
LIP_D = 18.84;
|
||||||
|
LIP_H = 0.33;
|
||||||
|
|
||||||
|
HOLLOW_D = 4.7;
|
||||||
|
HOLLOW_BASE_D = 12.01;
|
||||||
|
HOLLOW_BASE_H = 6.09;
|
||||||
|
|
||||||
|
TOP_D = 21.66;
|
||||||
|
TOP_H = 1.4;
|
||||||
|
|
||||||
|
SPROCKET_H = 10;
|
||||||
|
SPROCKET_W = 0.79;
|
||||||
|
SPROCKET_L = 1.3;
|
||||||
|
|
||||||
|
FRAME_C = (SPROCKET_BASE_D * PI) / 8;
|
||||||
|
//echo(FRAME_C);
|
||||||
|
|
||||||
|
$fn = 100;
|
||||||
|
module sprocket () {
|
||||||
|
//cube([SPROCKET_L, SPROCKET_W, SPROCKET_H], center = true);
|
||||||
|
translate ([0, 0, -SPROCKET_H/2]) {
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, 0]) scale([1, 1, 2.25]) rotate([90, 0, 90]) cylinder(r = SPROCKET_W/2, h = SPROCKET_L, center = true);
|
||||||
|
translate([0, 0, -1]) cube([2, 2, 2], center = true);
|
||||||
|
//translate([1.5, 0, 0]) rotate([0, -5, 0]) cube([2, 2, 2], center = true);
|
||||||
|
//translate([-1.5, 0, 0]) rotate([0, 5, 0]) cube([2, 2, 2], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
module sprocketed_roller () {
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
cylinder(r = SPROCKET_BASE_D / 2, h = SPROCKET_BASE_H, center = true);
|
||||||
|
|
||||||
|
translate([0, 0, (INNER_H / 2) + (SPROCKET_BASE_H / 2)]) cylinder(r = INNER_D / 2, h = INNER_H, center = true);
|
||||||
|
|
||||||
|
translate([0, 0, (TOP_BASE_H / 2) +INNER_H + (SPROCKET_BASE_H / 2)]) cylinder(r = TOP_BASE_D / 2, h = TOP_BASE_H, center = true);
|
||||||
|
translate([0, 0, (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) - (TOP_BASE_H / 2) + (LIP_H / 2)]) cylinder(r = LIP_D / 2, h = LIP_H, center = true);
|
||||||
|
translate([0, 0, (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) + (TOP_BASE_H / 2) - (LIP_H / 2)]) cylinder(r = LIP_D / 2, h = LIP_H, center = true);
|
||||||
|
translate([0, 0, (TOP_H / 2) + (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) + (TOP_BASE_H / 2) - (LIP_H / 2)]) cylinder(r = TOP_D / 2, h = TOP_H, center = true);
|
||||||
|
}
|
||||||
|
cylinder(r = HOLLOW_D / 2, h = 100, center = true);
|
||||||
|
translate([0, 0, (HOLLOW_BASE_H / 2) - (SPROCKET_BASE_H / 2)]) cylinder(r = HOLLOW_BASE_D/2, h = HOLLOW_BASE_H + 0.1, center = true);
|
||||||
|
}
|
||||||
|
for (i = [0: 8]) {
|
||||||
|
rotate([0, 0, i * 360 / 8]) translate([(SPROCKET_BASE_D / 2) + (SPROCKET_H / 2) - .15, 0, (SPROCKET_BASE_H / 2) - (SPROCKET_L / 2)]) rotate([0, 90, 0]) sprocket();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
sprocketed_roller();
|
||||||
|
|
@ -0,0 +1,116 @@
|
||||||
|
time = 0;
|
||||||
|
|
||||||
|
$fn = 100;
|
||||||
|
|
||||||
|
SPROCKET_BASE_D = 19.05; //8 frames
|
||||||
|
SPROCKET_BASE_H = 2.7;
|
||||||
|
FRAME_C = (SPROCKET_BASE_D * PI) / 8;
|
||||||
|
|
||||||
|
SPROCKET_H = 10;
|
||||||
|
SPROCKET_W = 1;
|
||||||
|
SPROCKET_L = 1.5;
|
||||||
|
|
||||||
|
INNER_H = 10.6;
|
||||||
|
|
||||||
|
TOP_D = 21.66;
|
||||||
|
TOP_C = (TOP_D * PI) / 8;
|
||||||
|
TOP_H = 1.4;
|
||||||
|
|
||||||
|
TOP_BASE_D = 18.47;
|
||||||
|
TOP_BASE_C = (TOP_BASE_D * PI) / 8;
|
||||||
|
TOP_BASE_H = 2.96;
|
||||||
|
|
||||||
|
LIP_D = 18.84;
|
||||||
|
LIP_H = 0.33;
|
||||||
|
LIP_C = (LIP_D * PI) / 8;
|
||||||
|
|
||||||
|
echo(FRAME_C);
|
||||||
|
|
||||||
|
module bearing_laser (x, y, z, width= 8, hole = true) {
|
||||||
|
innerD = 8.05;
|
||||||
|
outerD = 22.1 - .4;
|
||||||
|
fuzz = 0.3;
|
||||||
|
translate ([x, y, z]) {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = (outerD / 2) + fuzz, h = width, center = true);
|
||||||
|
if (hole) {
|
||||||
|
cylinder(r = innerD / 2 - fuzz, h = width, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocket () {
|
||||||
|
translate ([0, 0, -SPROCKET_H/2]) {
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, 0]) scale([1, 1.2, 2]) rotate([90, 0, 90]) cylinder(r = SPROCKET_W/2, h = SPROCKET_L, center = true);
|
||||||
|
translate([0, 0, -1]) cube([2, 2, 2], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocketed_roller (sprockets = 8) {
|
||||||
|
D = (FRAME_C * sprockets) / PI;
|
||||||
|
LIP_D = (LIP_C * sprockets) / PI;
|
||||||
|
TOP_D = (TOP_C * sprockets) / PI;
|
||||||
|
TOP_BASE_D = (TOP_BASE_C * sprockets) / PI;
|
||||||
|
INNER_D = D - 5.07;
|
||||||
|
|
||||||
|
echo(D);
|
||||||
|
echo(LIP_D);
|
||||||
|
|
||||||
|
//top
|
||||||
|
cylinder(r = D / 2, h = SPROCKET_BASE_H, center = true);
|
||||||
|
|
||||||
|
//center
|
||||||
|
translate([0, 0, (INNER_H / 2) + (SPROCKET_BASE_H / 2)]) {
|
||||||
|
cylinder(r = INNER_D / 2, h = INNER_H, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//lip
|
||||||
|
translate([0, 0, (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) - (TOP_BASE_H / 2) + (LIP_H / 2)]) {
|
||||||
|
cylinder(r = LIP_D / 2, h = LIP_H, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//bottom
|
||||||
|
translate([0, 0, (TOP_H / 2) + (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) + (TOP_BASE_H / 2) - (LIP_H / 2)]) {
|
||||||
|
cylinder(r = TOP_D / 2, h = TOP_H, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//bottom base
|
||||||
|
translate([0, 0, (TOP_BASE_H / 2) +INNER_H + (SPROCKET_BASE_H / 2)]) {
|
||||||
|
cylinder(r = TOP_BASE_D / 2, h = TOP_BASE_H, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
for (i = [0: sprockets]) {
|
||||||
|
rotate([0, 0, i * 360 / sprockets]) translate([(D / 2) + (SPROCKET_H / 2) - .15, 0, (SPROCKET_BASE_H / 2) - (SPROCKET_L / 2)]) rotate([0, 90, 0]) sprocket();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
//rotate([0, 0, time]) sprocketed_roller(sprockets = 13);
|
||||||
|
|
||||||
|
module corner (sprockets = 8) {
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
module contact_printer_roller () {
|
||||||
|
union () {
|
||||||
|
sprocketed_roller(13);
|
||||||
|
translate([0, 0, 16]) cylinder(r = 12 / 2, h = 2, center = true);
|
||||||
|
translate([0, 0, 22]) {
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, 3]) cylinder(r = 8 / 2, h = 26, center = true, $fn = 50);
|
||||||
|
translate([0, 6.5, 11]) cube([10, 10, 12], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
|
}
|
||||||
|
module contact_printer_roller2 () {
|
||||||
|
innerD = 8.05;
|
||||||
|
fuzz = 0.3;
|
||||||
|
translate([0, 0, 21]) cylinder(r = innerD / 2 - fuzz, h = 10, center = true);
|
||||||
|
sprocketed_roller(13);
|
||||||
|
}
|
||||||
|
//contact_printer_roller();
|
||||||
|
//contact_printer_roller2();
|
||||||
|
|
@ -0,0 +1,773 @@
|
||||||
|
include <16mm_sprocketed_roller_var.scad>
|
||||||
|
include <./lamp.scad>;
|
||||||
|
include <../box_laser/library.scad>
|
||||||
|
include <../readyCAD/ready.scad>
|
||||||
|
|
||||||
|
AT = 25.4 * 0.22;
|
||||||
|
daylight_w = 92;
|
||||||
|
daylight_h = 18;
|
||||||
|
|
||||||
|
INNER_BOX_X = 225;
|
||||||
|
INNER_BOX_Y = 400;
|
||||||
|
INNER_BOX_Z = 40;
|
||||||
|
|
||||||
|
OUTER_BOX_X = INNER_BOX_X + (25.4 / 2) + .2;
|
||||||
|
OUTER_BOX_Y = INNER_BOX_Y + (25.4 / 2) + .2;
|
||||||
|
OUTER_BOX_Z = 70;
|
||||||
|
|
||||||
|
REEL_SPACING = 250;
|
||||||
|
REEL_SPACING_X = 115;
|
||||||
|
|
||||||
|
REEL_HOLDER_Z = 4;
|
||||||
|
|
||||||
|
IDLE_SPACING = 120;
|
||||||
|
IDLE_OFFSET = 0;
|
||||||
|
IDLE_PLAY = 20;
|
||||||
|
IDLE_PLAY_ANGLE = 45;
|
||||||
|
IDLE_PLAY_SLOT = 8.1;
|
||||||
|
|
||||||
|
SPROCKETED_SPACING = 45;
|
||||||
|
SPROCKETED_OFFSET = 40;
|
||||||
|
SPROCKETED_Z = 7.5;
|
||||||
|
|
||||||
|
LAMP_Z = -3;
|
||||||
|
|
||||||
|
SLIT = 1;
|
||||||
|
|
||||||
|
BOLT_R = 2.55; //M5 25mm 0.8
|
||||||
|
BOLT_Z = 25;
|
||||||
|
|
||||||
|
INVOLUTE_SCALE = 1.45;
|
||||||
|
INVOLUTE_ROTATE = (360 / 12);
|
||||||
|
|
||||||
|
PEG_INNER_D = 4;
|
||||||
|
PEG_OUTER_D = 7;
|
||||||
|
PEG_H = 10;
|
||||||
|
|
||||||
|
PRESSURE_PEG_SPACING = 60;
|
||||||
|
PRESURE_PEG_OFFSET = -25;
|
||||||
|
|
||||||
|
BREAK_PEG_SPACING = 190;
|
||||||
|
BREAK_PEG_OFFSET = -80;
|
||||||
|
|
||||||
|
module m5_25 () {
|
||||||
|
cylinder(r = BOLT_R, h = BOLT_Z, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module daylight_spool (DEBUG = false) {
|
||||||
|
//inner starting d = 31.5 or 32
|
||||||
|
color([[255, 0, 0, 1]]) difference () {
|
||||||
|
cylinder(r=daylight_w / 2, h = daylight_h, center = true);
|
||||||
|
cylinder(r=(daylight_w / 2) + 1, h = daylight_h - 2, center = true);
|
||||||
|
cube([9, 9, 50], center=true);
|
||||||
|
translate([4.5, 4.5, 0]) {
|
||||||
|
rotate([0, 0, 45]) {
|
||||||
|
cube([3, 3, 50], center=true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
difference () {
|
||||||
|
cylinder(r = 32/2, h = daylight_h, center=true);
|
||||||
|
cylinder(r = 32/2 - 1, h = daylight_h + 1, center=true);
|
||||||
|
translate([0, 32/2, 0]) {
|
||||||
|
cube([1.3, 10, 18], center=true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
if (DEBUG) {
|
||||||
|
color([0,0,1,0.5]) cylinder(r = 300, h = 16, center=true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module roller (DEBUG = false) {
|
||||||
|
$fn = 100;
|
||||||
|
H = 21;
|
||||||
|
echo("ROLLER_CLEARANCE");
|
||||||
|
echo(H - 4);
|
||||||
|
//translate([0, 0, 9]) cube([16, 16, 20], center = true);
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
cylinder(r = 24 / 2, h = 2, center = true);
|
||||||
|
translate([0, 0, 1]) cylinder(r = 16 / 2, h = 4, center = true);
|
||||||
|
translate([0, 0, 10]) cylinder(r = 14 / 2, h = 18, center = true);
|
||||||
|
translate([0, 0, H - 3.5]) cylinder(r = 16 / 2, h = 4, center = true);
|
||||||
|
translate([0, 0, H - 2]) cylinder(r = 24 / 2, h = 2, center = true);
|
||||||
|
}
|
||||||
|
cylinder(r = (IDLE_PLAY_SLOT / 2) + .1, h = 50, center = true);
|
||||||
|
if (DEBUG){
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
//translate([0, 0, H/2 - 1]) cube([25, 25, H], center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module idle_roller_peg () {
|
||||||
|
translate([0, 0, -.6]) cylinder(r = (IDLE_PLAY_SLOT / 2) - .1, h = 39.25, center = true);
|
||||||
|
translate([0, 0, -6.75]) cylinder(r = 16 / 2, h = 2.4, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module idle_roller_peg_top (DEBUG = false) {
|
||||||
|
difference() {
|
||||||
|
union () {
|
||||||
|
cylinder(r = (IDLE_PLAY_SLOT / 2) + 2, h = PEG_H, center = true);//inner peg
|
||||||
|
translate([0, 0, PEG_H / 2 - 1]) cylinder(r = (IDLE_PLAY_SLOT / 2) + 4, h = 2, center = true);
|
||||||
|
translate([0, 0, -PEG_H / 2 - 1]) cylinder(r = (IDLE_PLAY_SLOT / 2) + 4, h = 2, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, (25.4 / 4)]) cylinder(r = (IDLE_PLAY_SLOT / 2), h = 15.5 , center = true);
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module idle_roller_peg_cap (DEBUG = false) {
|
||||||
|
difference() {
|
||||||
|
union () {
|
||||||
|
cylinder(r = (IDLE_PLAY_SLOT / 2) + 2, h = 5.5, center = true);//inner peg
|
||||||
|
translate([0, 0, -1.75]) cylinder(r = (IDLE_PLAY_SLOT / 2) + 4, h = 2, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, -7.1 - .2]) cylinder(r = (IDLE_PLAY_SLOT / 2), h = 15.5 , center = true);
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocketed_roller_peg () {
|
||||||
|
D = 4.7;
|
||||||
|
cylinder(r = (D / 2) - .1, h = 30, center = true);
|
||||||
|
translate([0, 0, -2.75]) cylinder(r = 16 / 2, h = 3, center = true);
|
||||||
|
translate([0, 0, -9.25]) cylinder(r = 6 / 2, h = 11.5, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocketed_roller_peg_cap (DEBUG = false) {
|
||||||
|
D = 4.7;
|
||||||
|
difference() {
|
||||||
|
translate([0, 0, 1.3]) cylinder(r = 5.92 - .1, h = 6, center = true);
|
||||||
|
cylinder(r = (D / 2) - .1, h = 6, center = true);
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module reel_holder (top = true) {
|
||||||
|
$fn = 60;
|
||||||
|
SQUARE_INNER = 8;
|
||||||
|
difference(){
|
||||||
|
translate([0, 0, -1.5]) cube([SQUARE_INNER, SQUARE_INNER, 21.5], center= true);
|
||||||
|
for (i = [0:4]) {
|
||||||
|
rotate([0, 0, (i * 90)]){
|
||||||
|
translate([(SQUARE_INNER / 2) + .4, (SQUARE_INNER / 2) + .4, 18.5 / 2]) rotate([0, -15, 45]) cube([2.5, SQUARE_INNER, SQUARE_INNER], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
difference () {
|
||||||
|
union() {
|
||||||
|
translate([0, 0, (18.5 / 2) + (3.5 / 2)]) cylinder(r = SQUARE_INNER / 2, h = 3.5, center = true);
|
||||||
|
translate([0, 0, (18.5 / 2) + (7.5 / 2)]) sphere(SQUARE_INNER / 2, center = true);
|
||||||
|
}
|
||||||
|
translate ([0, 0, (18.5 / 2) + 7.5]) cube([10, 10, 2], center = true);
|
||||||
|
}
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, -(18.5/ 2) - (3 / 2) - 3]) cylinder(r = 16 /2, h = 3, center = true);
|
||||||
|
//translate([0, 0, -14.3]) cube([4, 4, 2], center = true); //notch
|
||||||
|
difference() {
|
||||||
|
translate([0, 0, -14.3]) cylinder(r = 8 / 2, h = 2, center = true);
|
||||||
|
translate([0, 6, -14.3]) cube([8, 8, 2], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module bearing_laser (x, y, z, width= 8, hole = true) {
|
||||||
|
innerD = 8.05;
|
||||||
|
outerD = 22.1 - .5;
|
||||||
|
fuzz = 0.1;
|
||||||
|
translate ([x, y, z]) {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = outerD / 2 + fuzz, h = width, center = true);
|
||||||
|
if (hole) {
|
||||||
|
cylinder(r = innerD / 2 - fuzz, h = width, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module inner_box (DUMMY = false) {
|
||||||
|
difference () {
|
||||||
|
//8.8 inches x 15 inches
|
||||||
|
if (DUMMY) {
|
||||||
|
color("lightblue") cube([INNER_BOX_X, INNER_BOX_Y, 6], center = true);
|
||||||
|
} else {
|
||||||
|
translate([0, -209.5, 0]) Box2D([INNER_BOX_X, INNER_BOX_Y, INNER_BOX_Z], SIDE_TABS = 1, TOP_TABS = 0, TOP = false, BOTTOM_TABS = 3, MATERIAL = 6);
|
||||||
|
//translate([INNER_BOX_X + 4, 14, 0]) cube([INNER_BOX_X, INNER_BOX_Y, INNER_BOX_Z], center = true);
|
||||||
|
}
|
||||||
|
idle_play_voids();
|
||||||
|
bearing_voids();
|
||||||
|
sprocketed_voids();
|
||||||
|
elastic_peg_voids();
|
||||||
|
//takeup motor mount point
|
||||||
|
translate([0, 157 + 1.25, 0]) {
|
||||||
|
cylinder(r = 6, h = 100, center = true);
|
||||||
|
//bolts
|
||||||
|
translate([(15.2 / 2), 19.14 + 1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
|
||||||
|
translate([-(15.2 / 2), 19.14 +1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
|
||||||
|
}
|
||||||
|
//drive motor mount point
|
||||||
|
translate([5, 0, 14.5]) rotate([0, 0, 90]) {
|
||||||
|
cylinder(r = 6, h = 100, center = true);
|
||||||
|
translate([(15.2 / 2), 19.14 + 1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
|
||||||
|
translate([-(15.2 / 2), 19.14 +1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//light mount points, 40mm spread
|
||||||
|
translate([75, 20, 0]) cylinder(r = 3, h = 7, center = true);
|
||||||
|
translate([75, -20, 0])cylinder(r = 3, h = 7, center = true);
|
||||||
|
|
||||||
|
//Hole for light strip
|
||||||
|
translate([87, 0, 0]) cylinder(r = 5, h = 50, center = true);
|
||||||
|
|
||||||
|
//Hole for power cable to motor
|
||||||
|
translate([-10, 195, 0]) cylinder(r = 2, h = 50, center = true);
|
||||||
|
|
||||||
|
CENTER_ELEC = 546;
|
||||||
|
//Arduino USB B plug hole
|
||||||
|
translate([CENTER_ELEC, -205, 0]) cube([11.5, 11.5, 20], center = true);
|
||||||
|
|
||||||
|
//DC power
|
||||||
|
translate([CENTER_ELEC + 30, -205, 0]) cylinder(r = (11.5 / 2), h = 20, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module outer_box (DUMMY = false) {
|
||||||
|
difference () {
|
||||||
|
if (DUMMY) {
|
||||||
|
cube([OUTER_BOX_X, OUTER_BOX_Y, OUTER_BOX_Z], center = true);
|
||||||
|
} else {
|
||||||
|
translate([0, -209.5, 0]) Box2D([OUTER_BOX_X, OUTER_BOX_Y, OUTER_BOX_Z], SIDE_TABS = 1, TOP_TABS = 0, TOP = false, BOTTOM_TABS = 3, MATERIAL = 6);
|
||||||
|
}
|
||||||
|
CENTER_ELEC = 571;
|
||||||
|
//Arduino USB B plug hole
|
||||||
|
translate([CENTER_ELEC, -205, 0]) cube([11.5, 11.5, 20], center = true);
|
||||||
|
|
||||||
|
//DC power
|
||||||
|
translate([CENTER_ELEC + 30, -205, 0]) cylinder(r = (11.5 / 2), h = 20, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module light_source () {
|
||||||
|
//light mount points, 40mm spread
|
||||||
|
translate([0, 20, 0]) cylinder(r = 3, h = 7, center = true);
|
||||||
|
translate([0, -20, 0])cylinder(r = 3, h = 7, center = true);
|
||||||
|
|
||||||
|
translate ([10, 0, (7 / 2) + (3 / 2)]) {
|
||||||
|
rounded_cube([55, 80, 3], d = 20, center = true);
|
||||||
|
translate ([0, 0, 0]) {
|
||||||
|
cube([55 / 2, 80, 3], d = 20, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
module idle_play_voids () {
|
||||||
|
translate([IDLE_OFFSET, IDLE_SPACING / 2, 0]) {
|
||||||
|
rotate([0, 0, IDLE_PLAY_ANGLE]) {
|
||||||
|
cube([IDLE_PLAY, IDLE_PLAY_SLOT, 50], center = true);
|
||||||
|
translate([IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
|
||||||
|
translate([-IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
translate([IDLE_OFFSET, -IDLE_SPACING / 2, 0]) {
|
||||||
|
rotate([0, 0, -IDLE_PLAY_ANGLE]) {
|
||||||
|
cube([IDLE_PLAY, IDLE_PLAY_SLOT, 50], center = true);
|
||||||
|
translate([IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
|
||||||
|
translate([-IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module bearing_voids () {
|
||||||
|
bearing_laser(REEL_SPACING_X / 2, REEL_SPACING / 2, 0, hole = false);
|
||||||
|
bearing_laser(REEL_SPACING_X / 2, -REEL_SPACING / 2, 0, hole = false);
|
||||||
|
|
||||||
|
bearing_laser(-REEL_SPACING_X / 2, REEL_SPACING / 2, 0, hole = false);
|
||||||
|
bearing_laser(-REEL_SPACING_X / 2, -REEL_SPACING / 2, 0, hole = false);
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocketed_voids () {
|
||||||
|
//translate([SPROCKETED_OFFSET, -SPROCKETED_SPACING / 2, 0]) {
|
||||||
|
//cylinder(r = 6 / 2, h = 50, center = true);
|
||||||
|
//}
|
||||||
|
//translate([SPROCKETED_OFFSET, SPROCKETED_SPACING / 2, 0]) {
|
||||||
|
//cylinder(r = 6 / 2, h = 50, center = true);
|
||||||
|
//}
|
||||||
|
bearing_laser(SPROCKETED_OFFSET, SPROCKETED_SPACING / 2, 0, hole=false);
|
||||||
|
bearing_laser(SPROCKETED_OFFSET, -SPROCKETED_SPACING / 2, 0, hole=false);
|
||||||
|
}
|
||||||
|
|
||||||
|
module gate () {
|
||||||
|
H = 20;
|
||||||
|
GATE_D = 65;
|
||||||
|
BOX_X = 39;
|
||||||
|
BOX_Y = 100;
|
||||||
|
difference () {
|
||||||
|
intersection () {
|
||||||
|
translate([-1, 0, 0]) cube([4, 16, H + 4], center = true);
|
||||||
|
translate([GATE_D / 2 - 3, 0, 0]) cylinder(r = GATE_D / 2, h = H + 4, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, -2]) cube([50, SLIT, H], center = true);
|
||||||
|
}
|
||||||
|
//side walls
|
||||||
|
translate([8, 10, 0]) rotate([0, 0, 20]) cube([20, 4, H + 4], center = true);
|
||||||
|
translate([8, -10, 0]) rotate([0, 0, -20]) cube([20, 4, H + 4], center = true);
|
||||||
|
|
||||||
|
translate([BOX_X - 6, 0, 0]) {
|
||||||
|
difference () {
|
||||||
|
rounded_cube([BOX_X, BOX_Y, H + 4], d = 6, center = true);
|
||||||
|
cube([BOX_X - 8, BOX_Y - 8, H + 4 + 1], center = true);
|
||||||
|
translate([-BOX_X / 2, 0, 0]) cube([BOX_X, 24, H + 4 + 1], center = true);
|
||||||
|
translate([BOX_X / 2, 30, -9]) cube([20, 20, 8], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module bearing_hobbled_rod () {
|
||||||
|
RH_CONNECT_R = 4; //inside of bearing
|
||||||
|
difference () {
|
||||||
|
cylinder(r = RH_CONNECT_R, h = 30, center = true);
|
||||||
|
translate([RH_CONNECT_R + 2, 0, 0]) cube([RH_CONNECT_R * 2, RH_CONNECT_R * 2, 31], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module motor_hobbled_rod (h = 11) {
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, 0]) cylinder(r = 5.9 / 2, h = h, center = true, $fn = 24);
|
||||||
|
translate([5.3, 0, 0]) cube([6, 6, h + .1], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module motor_15RPM (DEBUG = false) {
|
||||||
|
H = 52;
|
||||||
|
ROD = 16;
|
||||||
|
difference () {
|
||||||
|
union(){
|
||||||
|
cylinder(r = 37 / 2, h = H, center = true);
|
||||||
|
translate([0, -6, -(H / 2) - (6 / 2 )]) cylinder(r = 6, h = 6, center = true);
|
||||||
|
translate([0, -6, -(H / 2) - 6 - (ROD / 2)]) motor_hobbled_rod(ROD);
|
||||||
|
}
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module gears_to_cut () {
|
||||||
|
//http://hessmer.org/gears/InvoluteSpurGearBuilder.html
|
||||||
|
//settings 12 and 24 gears
|
||||||
|
//render with projection()
|
||||||
|
|
||||||
|
GEAR_2_CENTER = 57.8 + 8.6;
|
||||||
|
difference () {
|
||||||
|
scale([INVOLUTE_SCALE, INVOLUTE_SCALE, INVOLUTE_SCALE]) {
|
||||||
|
union () {
|
||||||
|
linear_extrude(height = 1) import("../dxf/InvoluteGear_1.dxf");
|
||||||
|
translate([0, 0, 0.5]) cube([20, 20, 1], center = true);
|
||||||
|
translate([GEAR_2_CENTER / INVOLUTE_SCALE, 0, 0.5]) cube([20, 20, 1], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
bearing_hobbled_rod();
|
||||||
|
translate([GEAR_2_CENTER, 0, 0]) {
|
||||||
|
//bearing_hobbled_rod();
|
||||||
|
motor_hobbled_rod();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
//find gear 2 center
|
||||||
|
//translate([GEAR_2_CENTER, 0, 0])cylinder(r = 3, h = 30, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module gears_to_cut_2 () {
|
||||||
|
//http://hessmer.org/gears/InvoluteSpurGearBuilder.html
|
||||||
|
//settings 20 and 12 gears
|
||||||
|
//render with projection()
|
||||||
|
|
||||||
|
GEAR_2_CENTER = 40.75;
|
||||||
|
ORIENTATION = 0;
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
linear_extrude(height = 1) import("../dxf/InvoluteGear_2.dxf");
|
||||||
|
}
|
||||||
|
motor_hobbled_rod();
|
||||||
|
translate([GEAR_2_CENTER, 0, 30]) {
|
||||||
|
rotate([180, 0, ORIENTATION]) contact_printer_roller();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
//find gear 2 center
|
||||||
|
//translate([GEAR_2_CENTER, 0, 0])cylinder(r = 1/2, h = 30, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module drive_gear_cap () {
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
cylinder(r = 5, h = 5, center = true);
|
||||||
|
translate([0, 0, -(5 / 2) + (1.5 / 2)]) cylinder(r = 8, h = 1.5, center = true);
|
||||||
|
}
|
||||||
|
motor_hobbled_rod(11);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module temp_inner_walls () {
|
||||||
|
difference () {
|
||||||
|
cube([INNER_BOX_X, INNER_BOX_Y, INNER_BOX_Z], center = true);
|
||||||
|
cube([INNER_BOX_X - (25.4 / 2), INNER_BOX_Y - (25.4 / 2), INNER_BOX_Z + 1], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module temp_outer_walls () {
|
||||||
|
difference () {
|
||||||
|
cube([OUTER_BOX_X, OUTER_BOX_Y, OUTER_BOX_Z], center = true);
|
||||||
|
cube([OUTER_BOX_X - (25.4 / 2), OUTER_BOX_Y - (25.4 / 2), OUTER_BOX_Z + 1], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module temp_bottom () {
|
||||||
|
difference () {
|
||||||
|
cube([OUTER_BOX_X, OUTER_BOX_Y, 6], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module elastic_peg_bottom (DEBUG = false) {
|
||||||
|
difference() {
|
||||||
|
union () {
|
||||||
|
cylinder(r = PEG_INNER_D / 2, h = PEG_H, center = true);//inner peg
|
||||||
|
translate([0, 0, PEG_H / 2 - 1]) cylinder(r = PEG_OUTER_D, h = 2, center = true);
|
||||||
|
}
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module elastic_peg_top (DEBUG = false) {
|
||||||
|
difference() {
|
||||||
|
union () {
|
||||||
|
cylinder(r = PEG_OUTER_D / 2, h = PEG_H, center = true);//inner peg
|
||||||
|
translate([0, 0, PEG_H / 2 - 1]) cylinder(r = PEG_OUTER_D, h = 2, center = true);
|
||||||
|
translate([0, 0, -PEG_H / 2 - 1]) cylinder(r = (PEG_OUTER_D / 2) + 2, h = 2, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, (25.4 / 4)]) cylinder(r = (PEG_INNER_D / 2), h = PEG_H , center = true);
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module elastic_peg_voids () {
|
||||||
|
translate ([PRESURE_PEG_OFFSET, PRESSURE_PEG_SPACING / 2, 0]){
|
||||||
|
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
|
||||||
|
}
|
||||||
|
translate ([PRESURE_PEG_OFFSET, -PRESSURE_PEG_SPACING / 2, 0]) {
|
||||||
|
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
|
||||||
|
}
|
||||||
|
translate ([BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, 0]){
|
||||||
|
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
|
||||||
|
}
|
||||||
|
translate ([-BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, 0]) {
|
||||||
|
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module reel_holder_bearing () {
|
||||||
|
$fn = 40;
|
||||||
|
BASE_D = 14;
|
||||||
|
//translate([0, 0, -0.9]) cube([3.9, 3.9, 1.9], center = true);
|
||||||
|
difference() {
|
||||||
|
translate([0, 0, -0.9]) cylinder(r = 8 / 2, h = 1.9, center = true);
|
||||||
|
translate([0, 6, -0.9]) cube([8, 8, 1.9], center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, -5.8]) cylinder(r = 8 / 2, h = 8, center = true);
|
||||||
|
translate([0, 0, -9.9]) cylinder(r = BASE_D / 2, h = 2, center=true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module reel_holder_breaked () {
|
||||||
|
BREAK_D = 24;
|
||||||
|
BREAK_INNER_D = 20;
|
||||||
|
BREAK_VOID = 6;
|
||||||
|
reel_holder_bearing();
|
||||||
|
|
||||||
|
translate([0, 0, -11.5]) cylinder(r = BREAK_D / 2, h = 2, center = true);
|
||||||
|
translate([0, 0, -11.5 - BREAK_VOID / 2 - 1]) cylinder(r = BREAK_INNER_D / 2, h = BREAK_VOID, center = true);
|
||||||
|
translate([0, 0, -11.5 - BREAK_VOID - 2]) cylinder(r = BREAK_D / 2, h = 2, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module break () {
|
||||||
|
BREAK_INNER_D = 20.5;
|
||||||
|
BREAK_H = 5;
|
||||||
|
THICKNESS = 8;
|
||||||
|
difference() {
|
||||||
|
cylinder(r = (BREAK_INNER_D / 2) + THICKNESS, h = BREAK_H, center = true);
|
||||||
|
cylinder(r = BREAK_INNER_D / 2, h = BREAK_H + 1, center = true);
|
||||||
|
|
||||||
|
translate([0, 50, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
translate ([(BREAK_INNER_D / 2) + 11, 0, 0]) {
|
||||||
|
difference () {
|
||||||
|
translate([-2, 0, 0]) cylinder(r = 9, h = BREAK_H, center = true);
|
||||||
|
cylinder(r = 3, h = BREAK_H + 1, center = true);
|
||||||
|
|
||||||
|
translate([0, -50, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
translate([5, 0, 0]) cylinder(r = 2, h = BREAK_H, center = true);
|
||||||
|
}
|
||||||
|
translate ([-(BREAK_INNER_D / 2) - 11, 0, 0]) {
|
||||||
|
difference () {
|
||||||
|
translate([2, 0, 0]) cylinder(r = 9, h = BREAK_H, center = true);
|
||||||
|
cylinder(r = 3, h = BREAK_H + 1, center = true);
|
||||||
|
|
||||||
|
translate([0, -50, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
translate([-5, 0, 0]) cylinder(r = 2, h = BREAK_H, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module reel_holder_gear () {
|
||||||
|
reel_holder_bearing();
|
||||||
|
translate([0, 0, -13]) {
|
||||||
|
difference() {
|
||||||
|
translate([0, 0, -0.9]) cylinder(r = 8 / 2, h = 24.5 / 4, center = true);
|
||||||
|
translate([0, 6, -0.9]) cube([8, 8, (24.5 / 4) + 1], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module idle_roller_plate () {
|
||||||
|
//translate([0, 0, -.5]) cube([70, 70, 1], center = true);
|
||||||
|
translate([0, 0, 1]) roller();
|
||||||
|
translate([0, 30, (39.25 / 2) + .6]) idle_roller_peg();
|
||||||
|
translate([30, 30, PEG_H / 2 + 2]) idle_roller_peg_top();
|
||||||
|
translate([30, 0, 5.5 / 2]) rotate([180, 0, 0]) idle_roller_peg_cap();
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocketed_roller_plate () {
|
||||||
|
translate([0, 0, 15]) sprocketed_roller_peg();
|
||||||
|
translate([20, 0, 4.5]) rotate([180, 0, 0]) sprocketed_roller_peg_cap();
|
||||||
|
}
|
||||||
|
|
||||||
|
module plate () {
|
||||||
|
//translate([0, 0, -.5]) cube([150, 150, 1], center = true);
|
||||||
|
//pressure elastic_pegs
|
||||||
|
translate([60, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
|
||||||
|
translate([60, 45, (PEG_H / 2) + 2]) elastic_peg_top();
|
||||||
|
translate([45, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
|
||||||
|
translate([45, 45, (PEG_H / 2) + 2]) elastic_peg_top();
|
||||||
|
//break elastic_pegs
|
||||||
|
translate([30, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
|
||||||
|
translate([30, 45, (PEG_H / 2) + 2]) elastic_peg_top();
|
||||||
|
translate([15, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
|
||||||
|
translate([15, 45, (PEG_H / 2) + 2]) elastic_peg_top();
|
||||||
|
//reel holders
|
||||||
|
translate([60, 25, 15.25]) reel_holder();
|
||||||
|
translate([40, 25, 15.25]) reel_holder();
|
||||||
|
translate([20, 25, 15.25]) reel_holder();
|
||||||
|
translate([00, 25, 15.25]) reel_holder();
|
||||||
|
}
|
||||||
|
|
||||||
|
module sprocketed_roller_mold () {
|
||||||
|
//sprocketed_roller();
|
||||||
|
//translate([0, 0, 5]) cube([32, 32, 22],center=true);
|
||||||
|
//(CUBE = [100, 200, 50], MATERIAL = 3, SIDE_TABS = 1, BOTTOM = true, BOTTOM_TABS = 3, TOP = true, TOP_TABS = 4, PADDING = 4, PROJECTION = false)
|
||||||
|
Box2D([32, 32, 22], MATERIAL = 3, SIDE_TABS = 2, BOTTOM = true, BOTTOM_TABS = 2, TOP = false, PROJECTION = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module contact_printer (DEBUG = false) {
|
||||||
|
translate([0, 0, -15]) inner_box(true);
|
||||||
|
translate ([0, 15, 5 - (25.4 / 8)]) temp_inner_walls();
|
||||||
|
translate ([0, 15, -8 + (25.4 / 4) ]) temp_outer_walls();
|
||||||
|
//translate ([0, 15, -(25.4 / 4) - 12]) temp_bottom();
|
||||||
|
//projection()
|
||||||
|
//gears_to_cut();
|
||||||
|
//translate([0, 0, 20]) reel_holder();
|
||||||
|
//rotate([0, 0, 90]) bearing_hobbled_rod();
|
||||||
|
|
||||||
|
//translate([53, 0, .25]) gate();
|
||||||
|
|
||||||
|
translate ([PRESURE_PEG_OFFSET, PRESSURE_PEG_SPACING / 2, -14.25]) {
|
||||||
|
elastic_peg_bottom();
|
||||||
|
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
|
||||||
|
}
|
||||||
|
|
||||||
|
translate ([PRESURE_PEG_OFFSET, -PRESSURE_PEG_SPACING / 2, -14.25]) {
|
||||||
|
elastic_peg_bottom();
|
||||||
|
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
|
||||||
|
}
|
||||||
|
|
||||||
|
translate ([BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, -14.25]) {
|
||||||
|
elastic_peg_bottom();
|
||||||
|
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
|
||||||
|
}
|
||||||
|
|
||||||
|
translate ([-BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, -14.25]) {
|
||||||
|
elastic_peg_bottom();
|
||||||
|
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
|
||||||
|
}
|
||||||
|
|
||||||
|
//negative feed
|
||||||
|
translate([REEL_SPACING_X / 2, -REEL_SPACING / 2, 0]) {
|
||||||
|
translate([0, 0, 1]) daylight_spool();
|
||||||
|
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
|
||||||
|
//translate([0, 0, -10]) reel_holder_breaked();
|
||||||
|
|
||||||
|
translate([0, 0, -25.5]) rotate([0, 0, -40]) break();
|
||||||
|
}
|
||||||
|
|
||||||
|
//negative takeup
|
||||||
|
translate([REEL_SPACING_X / 2, REEL_SPACING / 2, 0]) {
|
||||||
|
translate([0, 0, 1]) daylight_spool();
|
||||||
|
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
|
||||||
|
translate([0, 0, -10]) reel_holder_gear();
|
||||||
|
}
|
||||||
|
|
||||||
|
//print stock feed
|
||||||
|
translate([-REEL_SPACING_X / 2, -REEL_SPACING / 2, 0]) {
|
||||||
|
translate([0, 0, 1]) daylight_spool();
|
||||||
|
if (DEBUG) {
|
||||||
|
translate([0, 0, 1]) color([1, 1, 1, .5]) cylinder(r = 150, h = 16, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
|
||||||
|
//translate([0, 0, -10]) reel_holder_breaked();
|
||||||
|
|
||||||
|
translate([0, 0, -25.5]) rotate([0, 0, 40]) break();
|
||||||
|
}
|
||||||
|
|
||||||
|
//print stock takeup
|
||||||
|
translate([-REEL_SPACING_X / 2, REEL_SPACING / 2, 0]) {
|
||||||
|
//translate([0, 0, 1]) daylight_spool();
|
||||||
|
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
|
||||||
|
translate([0, 0, -10]) reel_holder_gear();
|
||||||
|
}
|
||||||
|
|
||||||
|
translate([IDLE_OFFSET - 7, (IDLE_SPACING / 2) - 7, -9]) {
|
||||||
|
roller();
|
||||||
|
translate([0, 0, 5]) idle_roller_peg();
|
||||||
|
translate([0, 0, -14]) idle_roller_peg_top();
|
||||||
|
translate([0, 0, 23]) idle_roller_peg_cap();
|
||||||
|
}
|
||||||
|
translate([IDLE_OFFSET, -(IDLE_SPACING / 2), -9]) {
|
||||||
|
translate([0, 0, 0.5]) roller(DEBUG);
|
||||||
|
translate([0, 0, 5]) idle_roller_peg();
|
||||||
|
translate([0, 0, -14]) idle_roller_peg_top(DEBUG);
|
||||||
|
translate([0, 0, 23.5]) idle_roller_peg_cap(DEBUG);
|
||||||
|
}
|
||||||
|
|
||||||
|
translate([SPROCKETED_OFFSET, -SPROCKETED_SPACING / 2, SPROCKETED_Z]) {
|
||||||
|
rotate([180, 0 ,0]) {
|
||||||
|
//difference () {
|
||||||
|
contact_printer_roller();
|
||||||
|
//translate([50, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
//}
|
||||||
|
}
|
||||||
|
//translate([0, 0, -15]) sprocketed_roller_peg();
|
||||||
|
//translate([0, 0, -3]) sprocketed_roller_peg_cap();
|
||||||
|
}
|
||||||
|
translate([SPROCKETED_OFFSET, SPROCKETED_SPACING / 2, SPROCKETED_Z]) {
|
||||||
|
rotate([180, 0 ,0]) contact_printer_roller();
|
||||||
|
//translate([0, 0, -15]) sprocketed_roller_peg();
|
||||||
|
//translate([0, 0, -3]) sprocketed_roller_peg_cap();
|
||||||
|
}
|
||||||
|
|
||||||
|
//find motor mount point
|
||||||
|
//translate([0, 157, 0]) cylinder(r = 3, h = 100, center = true);
|
||||||
|
//takeup motor
|
||||||
|
translate([0, 157 + 6 + 1.25, 14 + .5]) motor_15RPM();
|
||||||
|
translate([0, 0, 14.5]) rotate([0, 0, 90]) motor_15RPM();
|
||||||
|
|
||||||
|
echo("ROTATING GEARS");
|
||||||
|
echo(INVOLUTE_ROTATE);
|
||||||
|
translate([-REEL_SPACING_X / 2, REEL_SPACING / 2, -23]) rotate([0, 0, INVOLUTE_ROTATE]) gears_to_cut();
|
||||||
|
//translate([REEL_SPACING_X / 2, REEL_SPACING / 2, -23]) rotate([0, 0, 180 - INVOLUTE_ROTATE ]) gears_to_cut();
|
||||||
|
|
||||||
|
//translate([75, 0, -15]) light_source();
|
||||||
|
}
|
||||||
|
|
||||||
|
module reel_holder_plate () {
|
||||||
|
reel_holder();
|
||||||
|
translate([0, 20, 0]) reel_holder();
|
||||||
|
translate([20, 20, 0]) reel_holder();
|
||||||
|
translate([20, 0, 0]) reel_holder();
|
||||||
|
}
|
||||||
|
|
||||||
|
//corner pieces for outer box to support inner box
|
||||||
|
/*
|
||||||
|
___________
|
||||||
|
|/ \|
|
||||||
|
| |
|
||||||
|
|\_______/|
|
||||||
|
*/
|
||||||
|
module spacer () {
|
||||||
|
H = 16.3;
|
||||||
|
W = 25;
|
||||||
|
difference () {
|
||||||
|
rotate([0, 0, 45]) cube([W, W, H], center = true);
|
||||||
|
translate([150, 0, 0]) cube([300, 300, 300], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module four_point_connector () {
|
||||||
|
$fn = 120;
|
||||||
|
X = 35;
|
||||||
|
Y = 40;
|
||||||
|
H = 8.5;
|
||||||
|
Z = ((H - 6) / 2) - 1;
|
||||||
|
translate([0, 0, -4.5]) {
|
||||||
|
difference () {
|
||||||
|
//plate
|
||||||
|
rounded_cube([X + 5.6 + 2, Y + 5.6 + 2, 3], d = 2.8 * 2, center = true);
|
||||||
|
//negative
|
||||||
|
rounded_cube([X - 7, Y - 7, 4], d = 20, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
translate([X / 2, Y / 2, Z + 2.5]) cylinder(r = 2.8, h = H + 5, center = true);
|
||||||
|
translate([X / 2, -Y / 2, Z + 2.5]) cylinder(r = 2.8, h = H + 5, center = true);
|
||||||
|
|
||||||
|
translate([-X / 2, Y / 2, Z + .5]) cylinder(r = 2.8, h = H + 1, center = true);
|
||||||
|
translate([-X / 2, -Y / 2, Z + .5]) cylinder(r = 2.8, h = H + 1, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//contact_printer();
|
||||||
|
/*projection() {
|
||||||
|
intersection () {
|
||||||
|
inner_box();
|
||||||
|
translate([30, 0, 0]) cube([130, 160, 50], center = true);
|
||||||
|
}
|
||||||
|
}*/
|
||||||
|
//translate([23, 0, 0]) cube([35, 45, 5], center = true);
|
||||||
|
//translate([8, 0, -26]) rotate([0, 0, 34]) import("/home/mathias/Desktop/InvoluteGear_2.dxf");
|
||||||
|
//translate([20, 0, -20]) cube([41.6, 0.5, 2], center = true);
|
||||||
|
//translate([0, 0, 6]) outer_box();
|
||||||
|
//translate([57.5, 0, 0]) four_point_connector();
|
||||||
|
translate([40, 0, LAMP_Z]) rotate([0, 0, -90]) {
|
||||||
|
lamp_plate();
|
||||||
|
//light_housing();
|
||||||
|
//light_housing();
|
||||||
|
}
|
||||||
|
//reel_holder_plate();
|
||||||
|
//reel_holder();
|
||||||
|
//translate([60, 45, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_top();
|
||||||
|
//reel_holder_breaked();
|
||||||
|
//projection() gears_to_cut();
|
||||||
|
//projection() gears_to_cut_2();
|
||||||
|
//drive_gear_cap();
|
||||||
|
//break();
|
||||||
|
//sprocketed_roller();
|
||||||
|
//sprocketed_roller_plate();
|
||||||
|
//projection()
|
||||||
|
//translate([0, 0, 15 - 6]) inner_box(true);
|
||||||
|
//projection() outer_box();
|
||||||
|
//idle_roller_plate();
|
||||||
|
//plate();
|
||||||
|
//roller();
|
||||||
|
//light_source();
|
||||||
|
//spacer();
|
||||||
|
//contact_printer_roller();
|
||||||
|
|
||||||
|
//sprocketed_roller_mold();
|
||||||
|
|
@ -0,0 +1,8 @@
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
translate([0, 0, 9.5/4]) cube([25.4, 9.5 * 2, 25.4 + (9.5 / 2)], center = true);
|
||||||
|
translate([0, (25.4 * 3) / 2, 0]) cube([25.4, 25.4 * 3, 25.4], center = true);
|
||||||
|
}
|
||||||
|
cube([25.4, 9.7, 25.4], center = true);
|
||||||
|
translate([5, 9.5 + (25.4 * 3) / 2, 14]) rotate([0, 45, 0]) cube([25.4 * 2, 25.4 * 3, 25.4], center = true);
|
||||||
|
}
|
||||||
|
|
@ -0,0 +1,40 @@
|
||||||
|
include <../readyCAD/ready.scad>
|
||||||
|
|
||||||
|
in = 25.4;
|
||||||
|
$fn = 100;
|
||||||
|
module arrow () {
|
||||||
|
difference () {
|
||||||
|
cube([20, 10, 15], center=true);
|
||||||
|
translate([0, 0, 5]) rotate([0, 20, 0]) cube([230, 10, 15], center=true);
|
||||||
|
translate([0, -8, 0]) rotate([0, 0, 15]) cube([230, 10, 15], center=true);
|
||||||
|
translate([0, 8, 0]) rotate([0, 0, -15]) cube([230, 10, 15], center=true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module dial () {
|
||||||
|
rod_d = (3/8) * in;
|
||||||
|
outer_d1 = 58;
|
||||||
|
outer_d2 = 48;
|
||||||
|
|
||||||
|
dial_d1 = 30;
|
||||||
|
dial_d2 = 25;
|
||||||
|
dial_h2 = 10;
|
||||||
|
|
||||||
|
dial_h = 15;
|
||||||
|
difference () {
|
||||||
|
union(){
|
||||||
|
translate([0, 0, dial_h/2]) cylinder(r1 = outer_d1/2, r2 = outer_d2/2, h = dial_h, center =true);
|
||||||
|
translate([0, 0, dial_h + (dial_h2/2)]) cylinder(r1 = dial_d1/2, r2 = dial_d2/2, h = dial_h2, center =true);
|
||||||
|
translate([33, 0, 7.5]) arrow();
|
||||||
|
}
|
||||||
|
translate([0, 0, rod_d/2 - .5]) cylinder(r = rod_d/2, h = rod_d, center=true);
|
||||||
|
translate([rod_d - .5, 0, rod_d/2 - .5]) cube([rod_d, 3, rod_d], center=true);
|
||||||
|
translate([rod_d + 2.5, 0, rod_d/2 - .5]) cube([4, (in/4) + 2, rod_d], center=true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
//intersection(){
|
||||||
|
dial();
|
||||||
|
rotate([0, 0, 20]) decoys(41, 2, 7);
|
||||||
|
//translate([0, 5.5, 7]) cube([32, 11, 14], center=true);
|
||||||
|
//}
|
||||||
|
|
@ -0,0 +1,131 @@
|
||||||
|
include <../ReadyCAD/ready.scad>;
|
||||||
|
|
||||||
|
OUTER_D = 44.45;
|
||||||
|
CAP_D = 57.15;
|
||||||
|
WALL_THICKNESS = 3;
|
||||||
|
LENGTH = 95.25;
|
||||||
|
$fn = 100;
|
||||||
|
|
||||||
|
module rail_neg () {
|
||||||
|
cube([17.4, 4, 120], center = true);
|
||||||
|
cube([35, 4, 95], center = true);
|
||||||
|
|
||||||
|
translate([17.4, -1.5, 0]) cube([17.5, 4, 96], center = true);
|
||||||
|
translate([-17.4, -1.5, 0]) cube([17.5, 4, 96], center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module rail_guide () {
|
||||||
|
translate([10.2, 0, 0]) cube([3, 4, 72], center = true);
|
||||||
|
translate([-10.2, 0, 0]) cube([3, 4, 72], center = true);
|
||||||
|
translate([10.2 - .6, 1.5, 0]) cube([4.3, 1, 72], center = true);
|
||||||
|
translate([-10.2 + .6, 1.5, 0]) cube([4.3, 1, 72], center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module fan_holes () {
|
||||||
|
dist = 29;
|
||||||
|
cylinder(r = 34/2, h = 500, center = true);
|
||||||
|
translate([dist/2, dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
|
||||||
|
translate([dist/2, -dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
|
||||||
|
//translate([-dist/2, -dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
|
||||||
|
translate([-dist/2 + 2.1, -dist/2 + 2.1, 0]) rotate([0, 0, 45]) cube([5, 5, 500], center = true);
|
||||||
|
translate([-dist/2, dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module light_holder (DECOYS = false) {
|
||||||
|
//cap
|
||||||
|
$fn = 200;
|
||||||
|
difference () {
|
||||||
|
translate([0,0,(LENGTH / 2) + (WALL_THICKNESS / 2) ]) {
|
||||||
|
cylinder(r = CAP_D / 2, h = WALL_THICKNESS, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 22, 0]) rail_neg();
|
||||||
|
fan_holes();
|
||||||
|
}
|
||||||
|
|
||||||
|
//tube
|
||||||
|
difference () {
|
||||||
|
cylinder(r = OUTER_D / 2, h = LENGTH, center = true);
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS, h = LENGTH + 10, center = true);
|
||||||
|
translate([0, 22, 0]) rail_neg();
|
||||||
|
//light
|
||||||
|
translate([0, 20, -41 + 6]) rotate([90, 0, 0]) cylinder(r = 13/2, h = 25, center = true);
|
||||||
|
}
|
||||||
|
//rail
|
||||||
|
translate([0, 20.5, 12]) rail_guide();
|
||||||
|
if (DECOYS) {
|
||||||
|
decoys(36, 48.6, 6);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
module rail (DECOYS = false) {
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
translate([0, 20.7, 2.4]) cube([17, 1.3, 100], center = true);
|
||||||
|
translate([0, 21.9, 2.4]) cube([14.2, 2.8, 100], center = true);
|
||||||
|
}
|
||||||
|
translate([0, 20, -41 + 6]) rotate([90, 0, 0]) cylinder(r = 9/2, h = 25, center = true);
|
||||||
|
translate([0, 23.4, -41 + 6]) rotate([90, 0, 0]) cylinder(r = 13/2, h = 3, center = true);
|
||||||
|
}
|
||||||
|
translate([0, 24, 52.2]) cube([24, 8, 3], center = true);
|
||||||
|
if (DECOYS) {
|
||||||
|
translate([0, 0, -35]) rotate([90, 45, 0]) decoys(25, -22.05);
|
||||||
|
translate([0, 0, 42]) rotate([90, 45, 0]) decoys(25, -22.05);
|
||||||
|
}
|
||||||
|
};
|
||||||
|
|
||||||
|
module baffle (DECOYS = false) {
|
||||||
|
//print 3 of these
|
||||||
|
difference () {
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.3, h = 7, center = true);
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 2, h = 8, center = true);
|
||||||
|
}
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, 2.5]) cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.3, h = 2, center = true);
|
||||||
|
translate([58, 0, 0]) cube([100, 100, 100], center = true);
|
||||||
|
}
|
||||||
|
if (DECOYS) {
|
||||||
|
decoys(28, 1.5, 6);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module LED_mount () {
|
||||||
|
$fn = 200;
|
||||||
|
difference () {
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015, h = 10, center = true);
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015 - 2, h = 11, center = true);
|
||||||
|
translate([0, (OUTER_D / 2) +4, 0]) cube([OUTER_D, OUTER_D, OUTER_D], center = true);
|
||||||
|
}
|
||||||
|
translate ([0, 0, -4.5]) {
|
||||||
|
intersection() {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015, h = 15, center = true);
|
||||||
|
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015 - 2, h = 16, center = true);
|
||||||
|
}
|
||||||
|
translate ([0, -17, -1]) cube([7, 7, 15], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
difference () {
|
||||||
|
translate([0, -6, 0]) cube([OUTER_D - 8, 2, 10], center = true);
|
||||||
|
translate([OUTER_D / 2 - 3.5, -6.5, 0]) rotate([0, 0, 60]) cube([4, 2, 10], center = true);
|
||||||
|
translate([-OUTER_D / 2 + 3.5, -6.5, 0]) rotate([0, 0, -60]) cube([4, 2, 10], center = true);
|
||||||
|
}
|
||||||
|
translate([7.5, -5, 0]) cube([4, 4, 10], center = true);
|
||||||
|
translate([-7.5, -5, 0]) cube([4, 4, 10], center = true);
|
||||||
|
}
|
||||||
|
translate([7.5, 0, 0]) rotate([90, 0, 0]) cylinder(r = 1, h = 40, center = true);
|
||||||
|
translate([0, 0, 0]) rotate([90, 0, 0]) cylinder(r = 1, h = 40, center = true);
|
||||||
|
translate([-7.5, 0, 0]) rotate([90, 0, 0]) cylinder(r = 1, h = 40, center = true);
|
||||||
|
}
|
||||||
|
translate([0, -8, 0]) scale([1.5, 1, 1]) decoys(20, 3);
|
||||||
|
}
|
||||||
|
|
||||||
|
//rail(true);
|
||||||
|
/*difference() {
|
||||||
|
light_holder(false);
|
||||||
|
//translate([0, 0, -36]) LED_mount();
|
||||||
|
translate([0, 0, 60]) cube([200, 200, 200], center = true);
|
||||||
|
}
|
||||||
|
decoys(30, -45.64, 6);*/
|
||||||
|
|
||||||
|
baffle();
|
||||||
|
|
@ -0,0 +1,346 @@
|
||||||
|
$fn = 80;
|
||||||
|
|
||||||
|
include <../readyCAD/ready.scad>;
|
||||||
|
include <./16mm_sprocketed_roller_var.scad>;
|
||||||
|
|
||||||
|
BRACE_L = 24;
|
||||||
|
PLATE_L = 47;
|
||||||
|
Z = 36;
|
||||||
|
X = 45;
|
||||||
|
OUTER_W = 34;
|
||||||
|
INNER_W = 22.3;
|
||||||
|
|
||||||
|
module roller_base (X = 40) {
|
||||||
|
BEARING_OUTER_D = 22;
|
||||||
|
|
||||||
|
BEARING_INNER_D = 8;
|
||||||
|
R = BEARING_OUTER_D / 2;
|
||||||
|
BEARING_H = 10;
|
||||||
|
EXTRA_1 = 1;
|
||||||
|
EXTRA_2 = 3;
|
||||||
|
|
||||||
|
TEST_PAD = X;
|
||||||
|
MOUNT_HOLES = 27;
|
||||||
|
|
||||||
|
OFFSET_H = 2;
|
||||||
|
|
||||||
|
//cylinder(r = R, h = BEARING_H, center = true);
|
||||||
|
translate ([0, 0, -(BEARING_H / 2) - 1]) {
|
||||||
|
difference() {
|
||||||
|
translate([0, 0, -1]) cylinder(r = R + EXTRA_2, h = OFFSET_H, center = true);
|
||||||
|
cylinder(r = BEARING_OUTER_D / 2, h = OFFSET_H + 1, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
translate ([0, 0, -(BEARING_H / 2) - (OFFSET_H / 2) - 2]) {
|
||||||
|
cylinder(r = TEST_PAD / 2.5, h = 2, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module lamp_plate() {
|
||||||
|
//middle
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
//round sides
|
||||||
|
translate([X / 2, 0, 0]) roller_base(X);
|
||||||
|
translate([-X / 2, 0, 0]) roller_base(X);
|
||||||
|
//corners
|
||||||
|
translate([12 + X / 2, 9, -8]) cube([PLATE_L / 2, PLATE_L / 2, 2], center = true);
|
||||||
|
translate([-12 - X / 2, 9, -8]) cube([PLATE_L / 2, PLATE_L / 2, 2], center = true);
|
||||||
|
//middle flat plane
|
||||||
|
translate([0, 0, -8]) cube([X, Z, 2], center = true);
|
||||||
|
//back flat plane
|
||||||
|
translate([0, Z, -8]) {
|
||||||
|
difference () {
|
||||||
|
cube([X + PLATE_L, Z, 2], center = true);
|
||||||
|
//back corner voids
|
||||||
|
translate([32, 5, 0]) cube([30, Z + 1, 3], center = true);
|
||||||
|
translate([-32, 5, 0]) cube([30, Z + 1, 3], center = true);
|
||||||
|
//void for lamp housing
|
||||||
|
translate([0, 0, 0]) cube([34.15, Z + 1, 3], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
//laser voids
|
||||||
|
translate([X / 2, 0, 0]) cylinder(r = 22 / 2, h = 31, center = true);
|
||||||
|
translate([-X / 2, 0, 0]) cylinder(r = 22 / 2, h = 31, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//pegs for corners
|
||||||
|
translate ([41, 20 - 4.5, 4 - 6]) {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = 3 - .2, h = 12, center = true);
|
||||||
|
translate([0, 7, 0]) cube([10, 10, 50], center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, -6 + 2.4]) cylinder(r1 = 4, r2 = 3 - .2, h = 3, center =true);
|
||||||
|
}
|
||||||
|
translate ([-41, 20 - 4.5, 4 - 6]) {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = 3 - .2, h = 12, center = true);
|
||||||
|
translate([0, 7, 0]) cube([10, 10, 50], center = true);
|
||||||
|
}
|
||||||
|
translate([0, 0, -6 + 2.4]) cylinder(r1 = 4, r2 = 3 - .2, h = 3, center =true);
|
||||||
|
}
|
||||||
|
//slide holder
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
module light_housing () {
|
||||||
|
color("red") translate([0, 32, -8]) cube([34, 28, 2], center = true);
|
||||||
|
translate([0, 31, 3]) {
|
||||||
|
difference () {
|
||||||
|
cube([OUTER_W, 15 + 8, BRACE_L], center = true);
|
||||||
|
cube([INNER_W, 15 + 8 + 1, BRACE_L + 1], center = true);
|
||||||
|
//set screw holes
|
||||||
|
translate([0, -7, 7]) rotate([0, 90, 0]) cylinder(r = 1, h = 50, center = true, $fn = 40);
|
||||||
|
//gaps for slide wings
|
||||||
|
translate([(INNER_W / 2) + 1, (BRACE_L / 2) - 10, 3]) color("green") cube([2, BRACE_L, 20], center = true);
|
||||||
|
translate([-(INNER_W / 2) - 1, (BRACE_L / 2) - 10, 3]) color("green") cube([2, BRACE_L, 20], center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
|
//light + acrylic holder
|
||||||
|
translate([0, 45, 5]) {
|
||||||
|
rotate([0, 0, 180]) light_holder();
|
||||||
|
translate([0, -7.5, -11.5]) cube([10, 17, 2], center = true);
|
||||||
|
|
||||||
|
translate([0, -1.5, -1]) {
|
||||||
|
difference () {
|
||||||
|
cube([OUTER_W, 2, 22], center = true);
|
||||||
|
cube([9, 2, 22], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
//extended tabs from light housing
|
||||||
|
translate([20, 35.5, -4]) {
|
||||||
|
difference () {
|
||||||
|
union () {
|
||||||
|
cylinder(r = 5, h = 10, center = true, $fn = 60);
|
||||||
|
translate([-2.5, 0, 0]) cube([5, 10, 10], center = true);
|
||||||
|
}
|
||||||
|
//
|
||||||
|
difference() {
|
||||||
|
cylinder(r = 3.05, h = 20, center = true);
|
||||||
|
translate([-4, 0, 0]) cube([6, 6, 21], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
translate([-20, 35.5, -4]) {
|
||||||
|
difference() {
|
||||||
|
union () {
|
||||||
|
cylinder(r = 5, h = 10, center = true, $fn = 60);
|
||||||
|
translate([2.5, 0, 0]) cube([5, 10, 10], center = true);
|
||||||
|
}
|
||||||
|
//
|
||||||
|
difference() {
|
||||||
|
cylinder(r = 3.05, h = 20, center = true);
|
||||||
|
translate([4, 0, 0]) cube([6, 6, 21], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
module lamp_plate_attached () {
|
||||||
|
difference () {
|
||||||
|
lamp_plate(.2);
|
||||||
|
translate([0, 18, -6 - 5.5]) rotate([0, 0, 90]) four_point_connector();
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module corner () {
|
||||||
|
H = 22;
|
||||||
|
W = 26;
|
||||||
|
L = 19;
|
||||||
|
D = 36;
|
||||||
|
difference () {
|
||||||
|
translate([3, 3, 0]) cube([L, W, H], center = true);
|
||||||
|
//top negative
|
||||||
|
translate ([-12, -12, 0]) cylinder(r = D / 2, h = H + 1, center = true);
|
||||||
|
//inner negative
|
||||||
|
translate ([-10.2, -6, -2.5]) cylinder(r = D / 2, h = H + 1, center = true);
|
||||||
|
//pin
|
||||||
|
translate ([7, 9, -(H / 4) - .01]) {
|
||||||
|
difference() {
|
||||||
|
cylinder(r = 3.1, h = H / 2, center = true);
|
||||||
|
translate([0, 7, 0]) cube([10, 10, 50], center = true);
|
||||||
|
}
|
||||||
|
//pyramidic cylinder
|
||||||
|
translate ([0, 0, -4.01]) cylinder(r1 = 4, r2 = 3 - .2, h = 3, center =true);
|
||||||
|
}
|
||||||
|
|
||||||
|
translate([10, -10, 0]) rotate([0, 0, 8]) cube([10, 10, 40], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module lamp_front () {
|
||||||
|
|
||||||
|
R = 70;
|
||||||
|
T = 2;
|
||||||
|
W = 22;
|
||||||
|
H = 22;
|
||||||
|
|
||||||
|
SLIDE_L = 15;
|
||||||
|
BOT_H = 2;
|
||||||
|
|
||||||
|
translate ([0, R, 0]) {
|
||||||
|
difference () {
|
||||||
|
intersection () {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = R, h = H, center = true, $fn = 360);
|
||||||
|
cylinder(r = (R - T), h = H + 1, center = true, $fn = 360);
|
||||||
|
}
|
||||||
|
translate([0, -R, 0]) cube([W, W, H], center = true);
|
||||||
|
}
|
||||||
|
//gate gap
|
||||||
|
translate([0, -R, 0]) cube([6, W + 1, 18], center = true);
|
||||||
|
translate ([0, -R - .5, 0]) cube([80, 2, 16.25], center = true);
|
||||||
|
}
|
||||||
|
translate([0, -R, 0]) {
|
||||||
|
//slide sides
|
||||||
|
translate([(W / 2) - (T / 2), (SLIDE_L / 2) + (T / 2), 0]) {
|
||||||
|
cube([T, SLIDE_L, H], center = true);
|
||||||
|
translate([2, 5.25, 1.5]) cube([2, 4.5, 19], center = true);
|
||||||
|
}
|
||||||
|
translate([-(W / 2) + (T / 2), (SLIDE_L / 2) + (T / 2), 0]){
|
||||||
|
cube([T, SLIDE_L, H], center = true);
|
||||||
|
translate([-2, 5.25, 1.5]) cube([2, 4.5, 19], center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
|
||||||
|
//bottom
|
||||||
|
translate([0, (SLIDE_L / 2) + (T / 2), -(H / 2) + (BOT_H / 2) ]) {
|
||||||
|
difference () {
|
||||||
|
cube([W - (T * 2), SLIDE_L, BOT_H], center = true);
|
||||||
|
translate([0, 8, 0]) cube([11, SLIDE_L, BOT_H + 1], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
module gate (TYPE = "full", WIDTH = 2) {
|
||||||
|
$fn = 600;
|
||||||
|
R = 70 - 2;
|
||||||
|
T = 2;
|
||||||
|
W = 17.8;
|
||||||
|
H = 20;
|
||||||
|
difference () {
|
||||||
|
union() {
|
||||||
|
intersection () {
|
||||||
|
difference () {
|
||||||
|
cylinder(r = R, h = H, center = true);
|
||||||
|
cylinder(r = (R - T), h = H + 1, center = true);
|
||||||
|
}
|
||||||
|
translate([0, -R, 0]) cube([W, W, H], center = true);
|
||||||
|
}
|
||||||
|
translate([0, -R + 3, 0]) cube([W, T, H], center = true);
|
||||||
|
translate([0, -R - 0.5, -1]) cube([5.9, 2, 17.9], center = true);
|
||||||
|
}
|
||||||
|
if (TYPE == "full") {
|
||||||
|
translate([0, -R, -.5]) cube([WIDTH, 20, 16], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
module ws2812b (H = 1.4) {
|
||||||
|
W = 4.91 + .25;
|
||||||
|
Z = H;
|
||||||
|
|
||||||
|
cube([W, W, Z], center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
module light_holder () {
|
||||||
|
//
|
||||||
|
difference () {
|
||||||
|
translate([0, 0, 0]) cube([10, 2, 18 + 4], center = true);
|
||||||
|
rotate ([90, 0, 0]) {
|
||||||
|
ws2812b(9);
|
||||||
|
translate([0,6.75,0]) ws2812b(9);
|
||||||
|
translate([0,-6.75,0]) ws2812b(9);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
difference () {
|
||||||
|
translate([0, 8.5, -1]) color("blue") cube([10, 15, 18 + 2], center = true);
|
||||||
|
translate([0, 8.501, 0.01]) cube([6, 65, 18], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
|
||||||
|
module acrylic_piece (PROJ = false) {
|
||||||
|
H = 18;
|
||||||
|
W = 6;
|
||||||
|
L = 15;
|
||||||
|
|
||||||
|
if (PROJ) {
|
||||||
|
projection() cube([H, L, W], center = true);
|
||||||
|
} else {
|
||||||
|
cube([W, L, H], center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
//sync with other file
|
||||||
|
module four_point_connector (fuzz = 0) {
|
||||||
|
$fn = 120;
|
||||||
|
X = 35;
|
||||||
|
Y = 40;
|
||||||
|
H = 8.5;
|
||||||
|
Z = ((H - 6) / 2) - 1;
|
||||||
|
translate([0, 0, -4.5]) {
|
||||||
|
difference () {
|
||||||
|
//plate
|
||||||
|
rounded_cube([X + 5.6 + 2, Y + 5.6 + 2, 3], d = 2.8 * 2, center = true);
|
||||||
|
//negative
|
||||||
|
rounded_cube([X - 7, Y - 7, 4], d = 20, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
translate([X / 2, Y / 2, Z + 2.5]) cylinder(r = 2.8 + fuzz, h = H + 5, center = true);
|
||||||
|
translate([X / 2, -Y / 2, Z + 2.5]) cylinder(r = 2.8 + fuzz, h = H + 5, center = true);
|
||||||
|
|
||||||
|
translate([-X / 2, Y / 2, Z + .5]) cylinder(r = 2.8 + fuzz, h = H + 1, center = true);
|
||||||
|
translate([-X / 2, -Y / 2, Z + .5]) cylinder(r = 2.8 + fuzz, h = H + 1, center = true);
|
||||||
|
}
|
||||||
|
|
||||||
|
//translate([22.5, 0, 0]) contact_printer_roller();
|
||||||
|
//translate([-20, 0, 0]) contact_printer_roller();
|
||||||
|
|
||||||
|
module lamp_cover () {
|
||||||
|
difference () {
|
||||||
|
//base solid
|
||||||
|
cube([40, 35, 7], center = true);
|
||||||
|
//inner negative
|
||||||
|
translate([0, -3, -2]) cube([34.2, 35, 7], center = true);
|
||||||
|
//lamp/led negative
|
||||||
|
translate([0, 3, -.75]) cube([10, 35, 6], center = true);
|
||||||
|
//front side negative
|
||||||
|
translate([19, -18, 0]) cube([15, 15, 10], center = true);
|
||||||
|
translate([-19, -18, 0]) cube([15, 15, 10], center = true);
|
||||||
|
//screws negative
|
||||||
|
translate([0, -6, -3.5]) rotate([0, 90, 0]) cylinder(r = 3.5, h = 50, center = true);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
//corner();
|
||||||
|
translate ([0, 0, 11]) {
|
||||||
|
rotate([0, 180, 0]) {
|
||||||
|
//difference() {
|
||||||
|
//lamp_plate();
|
||||||
|
//translate([250, 0, 0]) cube([500, 500, 500], center = true);
|
||||||
|
//rotate([0, 0, 60]) translate([255, 0, 0]) cube([500, 500, 500], center = true);
|
||||||
|
//}
|
||||||
|
//translate([0, 30, 14]) lamp_cover();
|
||||||
|
//lamp_plate_attached();
|
||||||
|
//translate([0, 18, -6 - 6]) rotate([0, 0, 90]) four_point_connector();
|
||||||
|
//translate ([34, 6.5, 24]) corner();
|
||||||
|
//translate ([-34, 6.5, 24]) mirror() corner();
|
||||||
|
|
||||||
|
//film plane
|
||||||
|
//#translate ([0, 16, 4.5]) color("yellow") cube([80, 0.4, 16], center = true);
|
||||||
|
//moves up to 2.5mm forward
|
||||||
|
//translate ([0, 16 - 2.5, 4]) color("blue") lamp_front();
|
||||||
|
//translate ([0, 86.1, 5]) gate(WIDTH = 1);
|
||||||
|
//acrylic_piece(true);
|
||||||
|
}
|
||||||
|
//translate([0, 0, 12]) cube([90, 90, 6], center = true);
|
||||||
|
}
|
||||||
Loading…
Reference in New Issue