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All contact printer work to date.

This commit is contained in:
mmcw-dev 2018-07-14 10:29:43 -04:00
parent b3bab94c14
commit 41facffab0
44 changed files with 17000 additions and 0 deletions
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13
build.sh Normal file
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#!/bin/bash
red=`tput setaf 1`
green=`tput setaf 2`
reset=`tput sgr0`
echo "Building ${green}contact_printer${reset} project..."
#build OpenSCAD models
while read m; do
echo $m
done < models.txt
#run client tests?

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clients/electron_app/.gitignore vendored Normal file
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node_modules/*
data/*.json

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clients/electron_app/css/app.css Normal file
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footer{
position:fixed;
bottom:0;
left:0;
right:0;
}
.window-content{
background:#2f2f2f;
height:100%;
display:block;
}
progress{
width: 95%;
margin-left: 2.5%;
}
#buttons{
margin: 5%;
}

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clients/electron_app/css/photon.css Normal file
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clients/electron_app/data/blank.txt Normal file
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clients/electron_app/dist/app.js vendored Normal file
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/*jshint browser:true*/
'use strict';
const Fingerprint2 = require('./lib/fingerprint2.js');
const ttm = require('./lib/talktomain.js');
var fp;
var onReady = function () {
fp = new Fingerprint2().get((result, components) => {
console.log(result);
setTimeout(function () {
ttm.send('config', { fingerprint : result });
}, 2000);
});
};
document.addEventListener('DOMContentLoaded', onReady);
/*console.log(ipcRenderer.sendSync('synchronous-message', 'ping')); // prints "pong"
ipcRenderer.on('asynchronous-reply', (event, arg) => {
console.log(arg); // prints "pong"
});
ipcRenderer.send('asynchronous-message', 'ping');
function timeout(duration = 0) {
return new Promise((resolve, reject) => {
setTimeout(resolve, duration);
})
}
var p = timeout(1000).then(() => {
return timeout(2000);
}).then(() => {
throw new Error("hmm");
}).catch(err => {
return Promise.all([timeout(100), timeout(200)]);
})
*/

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clients/electron_app/fonts/photon-entypo.eot Executable file
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clients/electron_app/fonts/photon-entypo.svg Executable file
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<?xml version="1.0" standalone="no"?>
<!DOCTYPE svg PUBLIC "-//W3C//DTD SVG 1.1//EN" "http://www.w3.org/Graphics/SVG/1.1/DTD/svg11.dtd">
<svg xmlns="http://www.w3.org/2000/svg">
<metadata>Copyright (C) 2015 by original authors @ fontello.com</metadata>
<defs>
<font id="photon-entypo" horiz-adv-x="1000" >
<font-face font-family="photon-entypo" font-weight="400" font-stretch="normal" units-per-em="1000" ascent="850" descent="-150" />
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</svg>
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After

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'use strict';
const gulp = require('gulp');
const concat = require('gulp-concat');
const minify = require('gulp-minify');
const files = [
'./index.js'
];
const targetDir = './dist/';
const targetFile = 'app.js';
const minified = 'app.min.js';
gulp.task('default', () => {});
gulp.task('scripts', () => {
return gulp.src(files)
.pipe(concat(targetFile))
.pipe(gulp.dest(targetDir));
});
gulp.task('compress', ['scripts'], () => {
gulp.src(targetDir + targetFile)
.pipe(minify())
.pipe(gulp.dest(targetDir));
});
gulp.task('default', ['scripts']);

50
clients/electron_app/index.html Normal file
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<!doctype html>
<html>
<head>
<title>Contact Printer</title>
<link rel="stylesheet" href="./css/photon.css"/ >
<link rel="stylesheet" href="./css/app.css" />
</head>
<body>
<header>
<div class="tab-group">
<div class="tab-item active">
<span class="icon icon-video"></span>
Run
</div>
<div class="tab-item">
<span class="icon icon-gauge"></span>
Settings
</div>
</div>
</header>
<div class="window-content" style="color: black;">
We are using Node.js <script>document.write(process.versions.node)</script>,
Chromium <script>document.write(process.versions.chrome)</script>,
and Electron <script>document.write(process.versions.electron)</script>.
<div id="buttons">
<div>
<button class="btn btn-large btn-positive">
Start
</button>
</div>
</div>
<div id="progress">
<progress value="0"></progress>
<div>
</div>
<footer class="toolbar toolbar-footer">
<div class="toolbar-actions">
<button class="btn btn-default">
Cancel
</button>
<button class="btn btn-default pull-right">
Reset
</button>
</div>
</footer>
<script src="./dist/app.js"></script>
</body>
</html>

44
clients/electron_app/index.js Normal file
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/*jshint browser:true*/
'use strict';
const Fingerprint2 = require('./lib/fingerprint2.js');
const ttm = require('./lib/talktomain.js');
var fp;
var onReady = function () {
fp = new Fingerprint2().get((result, components) => {
console.log(result);
setTimeout(function () {
ttm.send('config', { fingerprint : result });
}, 2000);
});
};
document.addEventListener('DOMContentLoaded', onReady);
/*console.log(ipcRenderer.sendSync('synchronous-message', 'ping')); // prints "pong"
ipcRenderer.on('asynchronous-reply', (event, arg) => {
console.log(arg); // prints "pong"
});
ipcRenderer.send('asynchronous-message', 'ping');
function timeout(duration = 0) {
return new Promise((resolve, reject) => {
setTimeout(resolve, duration);
})
}
var p = timeout(1000).then(() => {
return timeout(2000);
}).then(() => {
throw new Error("hmm");
}).catch(err => {
return Promise.all([timeout(100), timeout(200)]);
})
*/

4
clients/electron_app/install.sh Normal file
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#!/bin/bash
npm install
./node_modules/.bin/electron-rebuild --version=1.4.1

74
clients/electron_app/lib/arduinoCom.js Normal file
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'use strict';
const SerialPort = require('serialport');
const parser = SerialPort.parsers.readline("\n");
const delay = 15;
const baud = 57600;
let waiting = false;
let waitCb;
class arduinoCom {
constructor () {
this.port = {};
this.path = '';
SerialPort.list((err, ports) => {
if (err) {
return console.error(err);
}
for (let i = 0; i < ports.length; i++) {
if ((ports[i].manufacturer + '').toLowerCase().indexOf('arduino') !== -1) {
this.path = ports[i].comName;
break;
}
}
if (this.path === '') {
return console.error('No arduino found');
}
console.log(`Connecting to ${this.path}...`);
this.port = new SerialPort(this.path, {
baudRate: baud,
parser : parser,
autoOpen: false
});
this.port.open((err) => {
if (err) {
return console.error(err);
}
console.log(`Connected to ${this.path} @ ${baud} baud`);
this.port.on('data', this.dataCb);
});
});
}
dataCb (data = '{}') {
data = JSON.parse(data);
if (waiting) {
waitCb(null, data);
waiting = false;
}
}
send (ch = 'z', callback = null, nowait = false) {
if (!waiting && !nowait) {
waitCb = callback;
waiting = true;
} else if (nowait) {
waiting = false;
if (callback !== null) {
return callback(null, {});
}
} else {
return callback('Port is currently in use');
}
setTimeout(() => {
this.port.write(ch);
}, delay);
return false;
}
close (callback) {
console.log('Closing ${this.path}');
this.port.close(callback);
}
}
module.exports = new arduinoCom();

30
clients/electron_app/lib/config.js Normal file
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'use strict';
const fs = require('fs');
class Config {
constructor () {
this.configPath = './data/config.json';
if (fs.existsSync(this.configPath)) {
this.data = JSON.parse(fs.readFileSync(this.configPath, 'utf8'));
} else {
this.data = {};
this.store();
}
}
get (key) {
if (this.data[key]) {
return this.data[key];
} else {
return null;
}
}
set (key, val) {
this.data[key] = val;
this.store();
}
store () {
fs.writeFileSync(this.configPath, JSON.stringify(this.data), 'utf8');
}
}
module.exports = new Config();

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clients/electron_app/lib/roll.js Normal file
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'use strict';
const RPM = 15;
const RPS = RPM / 60; //Rotations per second, from 15RPM
const D = 31.27; //mm, Diameter of core (daylight spool here) 32, or 31.5
const THICKNESS = 0.11938; //mm, 16mm = 0.0047in thick
const PITCH = 7.6;
class Roll {
constructor () {
//var D_END = 87.16;
this.TOTAL = 33 * 1000;
}
//R = √(36000 × 0.005/π + 32) = √(57.30 + 9) = 8.14 inches.
diameter (length = 0) {
const val = ((length * THICKNESS) / Math.PI) + Math.pow(D / 2, 2);
const r = Math.sqrt(val);
return 2 * r;
}
length (d = 0) {
const len = Math.PI * (Math.pow(d / 2, 2) - Math.pow(D / 2, 2));
return len / THICKNESS;
}
//mm/s
speed (d = 0) {
const mm = d * Math.PI;
return mm * RPS;
}
}
module.exports = Roll;

21
clients/electron_app/lib/talktomain.js Normal file
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'use strict';
const {ipcRenderer} = require('electron');
class TTM {
constructor () {
this.listeners = [];
}
send (service = null, obj = {}) {
let json = JSON.stringify(obj);
return ipcRenderer.send(service, json);
}
on (service = null, cb = ()=>{}) {
let listener = (event, args, etc) => {
return cb(event, args, etc);
};
this.listeners.push(service);
return ipcRenderer.on(service, listener);
}
}
module.exports = new TTM();

21
clients/electron_app/lib/talktorender.js Normal file
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'use strict';
const {ipcMain} = require('electron');
class TTR {
constructor () {
this.listeners = [];
}
send (service = null, obj = {}) {
let json = JSON.stringify(obj);
return ipcMain.send(service, json);
}
on (service = null, cb = ()=>{}) {
let listener = (event, args, etc) => {
return cb(event, args, etc);
};
this.listeners.push(service);
return ipcMain.on(service, listener);
}
}
module.exports = new TTR();

74
clients/electron_app/main.js Normal file
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'use strict';
const electron = require('electron');
const app = electron.app;
const BrowserWindow = electron.BrowserWindow;
const config = require('./lib/config.js');
const ac = require('./lib/arduinoCom.js');
const ttr = require('./lib/talktorender.js');
const path = require('path');
const url = require('url');
let mainWindow;
const Roll = require('./lib/roll.js');
/* app functions */
/*ipcMain.on('asynchronous-message', (event, arg) => {
console.log(arg); // prints "ping"
return event.sender.send('asynchronous-reply', 'pong');
});
ipcMain.on('synchronous-message', (event, arg) => {
console.log(arg) ; // prints "ping"
return event.returnValue = 'pong';
});*/
let createWindow = () => {
mainWindow = new BrowserWindow({
width: 350,
height: 600
});
if (config.data.position) {
let pos = config.get('position');
mainWindow.setPosition(pos[0], pos[1]);
}
mainWindow.loadURL(url.format({
pathname: path.join(__dirname, 'index.html'),
protocol: 'file:',
slashes: true
}));
mainWindow.webContents.openDevTools();
mainWindow.on('closed', () => {
mainWindow = null;
});
};
let ipcBindings = () => {
ttr.on('config', (event, args, etc) => {
console.dir(event);
console.dir(args);
});
};
app.on('ready', createWindow);
app.on('window-all-closed', () => {
config.set('position', mainWindow.getPosition());
app.quit();
});
app.on('activate', function () {
if (mainWindow === null) {
createWindow();
ipcBindings();
ac.send('c', () => {});
}
});
//ac.close();

30
clients/electron_app/package.json Normal file
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{
"name": "contact_printer",
"version": "1.0.0",
"description": "16mm contact printer control software",
"main": "main.js",
"scripts": {
"start": "gulp && electron .",
"test": "echo \"Error: no test specified\" && exit 1"
},
"jshintConfig": {
"esversion": 6,
"strict": "global",
"node": true
},
"author": "mmcwilliams",
"license": "MIT",
"dependencies": {
"electron": "^1.4.1",
"electron-rebuild": "^1.5.7",
"serialport": "^4.0.7"
},
"devDependencies": {
"electron-rebuild": "^1.5.11",
"gulp": "^3.9.1",
"gulp-clean-css": "^2.3.2",
"gulp-concat": "^2.6.1",
"gulp-less": "^3.3.0",
"gulp-minify": "0.0.14"
}
}

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node_modules

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'use strict';
const cmd = require('commander');
const Arduino = require('arduino');
const printer = new Arduino();
async function configure () {
//read command lines
}
async function run_printer () {
await printer.connect()
await configure();
await
}
run_printer().then(()=>{}).catch(()=>{});

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'use strict'
const SerialPort = require('serialport')
const Readline = SerialPort.parsers.Readline
const exec = require('child_process').exec
const parser = new Readline('')
const newlineRe = new RegExp('\n', 'g')
const returnRe = new RegExp('\r', 'g')
let eventEmitter
const mcopy = {}
async function delay (ms) {
return new Promise(resolve => {
return setTimeout(resolve, ms)
})
}
async function send (device, cmd) {
return new Promise ((resolve, reject) => {
mcopy.arduino.queue[cmd] = (ms) => {
return resolve(ms)
}
return mcopy.arduino.serial[device].write(cmd, (err, results) => {
if (err) {
//console.error(err)
return reject(err)
}
//
})
})
}
async function write (device, str) {
return new Promise ((resolve, reject) => {
mcopy.arduino.serial[device].write(str, function (err, results) {
if (err) {
return reject(err)
}
//console.log('sent: ' + str)
return resolve(results)
})
})
}
async function open (device) {
return new Promise((resolve, reject) => {
return mcopy.arduino.serial[device].open(error => {
if (error) {
return reject(error)
}
return resolve(true)
})
})
}
async function close (device) {
return new Promise((resolve, reject) => {
return mcopy.arduino.serial[device].close((err) => {
if (err) {
return reject(err)
}
return resolve(true)
})
})
}
/******
Arduino handlers
*******/
mcopy.arduino = {
path : {},
known: [
'/dev/tty.usbmodem1a161',
'/dev/tty.usbserial-A800f8dk',
'/dev/tty.usbserial-A900cebm',
'/dev/tty.usbmodem1a131',
'/dev/tty.usbserial-a900f6de',
'/dev/tty.usbmodem1a141',
'/dev/ttyACM0',
'COM3'
],
alias : {
},
serial : {
connect : {},
projector : {},
camera : {},
light : {}
},
baud : 57600,
queue : {},
timer : 0,
lock : false
}
mcopy.arduino.enumerate = async function () {
return new Promise( (resolve, reject) => {
return SerialPort.list((err, ports) => {
let matches = []
if (err) {
return reject(err)
}
ports.forEach(port => {
if (mcopy.arduino.known.indexOf(port.comName) !== -1) {
matches.push(port.comName)
} else if ((port.manufacturer + '').toLowerCase().indexOf('arduino') !== -1) {
matches.push(port.comName)
}
})
if (matches.length === 0) {
return reject('No USB devices found');
} else if (matches.length > 0) {
return resolve(matches)
}
})
})
}
//commands which respond to a sent char
mcopy.arduino.send = async function (serial, cmd, res) {
const device = mcopy.arduino.alias[serial]
let results
if (mcopy.arduino.lock) {
return false
}
mcopy.arduino.lock = true
await delay(mcopy.cfg.arduino.serialDelay)
try {
results = await send(device, cmd)
} catch (e) {
return console.error(e)
}
mcopy.arduino.lock = false
mcopy.arduino.timer = new Date().getTime()
return await eventEmitter.emit('arduino_send', cmd)
}
//send strings, after char triggers firmware to accept
mcopy.arduino.string = async function (serial, str) {
const device = mcopy.arduino.alias[serial]
let writeSuccess
await delay(mcopy.cfg.arduino.serialDelay)
if (typeof mcopy.arduino.serial[device].fake !== 'undefined'
&& mcopy.arduino.serial[device].fake) {
return mcopy.arduino.serial[device].string(str)
} else {
try {
writeSuccess = await write(device, str)
} catch (e) {
return console.error(e)
}
return writeSuccess
}
}
//respond with same char over serial when done
mcopy.arduino.end = async function (data) {
const end = new Date().getTime()
const ms = end - mcopy.arduino.timer
let complete
if (mcopy.arduino.queue[data] !== undefined) {
mcopy.arduino.lock = false;
//console.log('Command ' + data + ' took ' + ms + 'ms');
complete = mcopy.arduino.queue[data](ms) //execute callback
eventEmitter.emit('arduino_end', data)
delete mcopy.arduino.queue[data]
} else {
//console.log('Received stray "' + data + '"'); //silent to user
}
return complete
};
mcopy.arduino.alias = function (serial, device) {
console.log(`Making "${serial}" an alias of ${device}`)
mcopy.arduino.alias[serial] = device
}
mcopy.arduino.connect = async function (serial, device, confirm) {
return new Promise(async (resolve, reject) => {
let connectSuccess
mcopy.arduino.path[serial] = device;
mcopy.arduino.alias[serial] = device;
mcopy.arduino.serial[device] = new SerialPort(mcopy.arduino.path[serial], {
autoOpen : false,
baudRate: mcopy.cfg.arduino.baud,
parser: parser
})
try {
connectSuccess = await open(device)
} catch (e) {
console.error('failed to open: ' + e)
return reject(e)
}
console.log(`Opened connection with ${mcopy.arduino.path[serial]} as ${serial}`);
if (!confirm) {
mcopy.arduino.serial[device].on('data', async (data) => {
let d = data.toString('utf8')
d = d.replace(newlineRe, '').replace(returnRe, '')
return await mcopy.arduino.end(d)
})
} else {
mcopy.arduino.serial[device].on('data', async (data) => {
let d = data.toString('utf8')
d = d.replace(newlineRe, '').replace(returnRe, '')
return await mcopy.arduino.confirmEnd(d)
})
}
return resolve(mcopy.arduino.path[serial])
})
}
mcopy.arduino.confirmExec = {};
mcopy.arduino.confirmEnd = function (data) {
//console.dir(data)
if (data === mcopy.cfg.arduino.cmd.connect
|| data === mcopy.cfg.arduino.cmd.proj_identifier
|| data === mcopy.cfg.arduino.cmd.cam_identifier
|| data === mcopy.cfg.arduino.cmd.light_identifier
|| data === mcopy.cfg.arduino.cmd.proj_light_identifier
|| data === mcopy.cfg.arduino.cmd.proj_cam_light_identifier
|| data === mcopy.cfg.arduino.cmd.proj_cam_identifier ) {
mcopy.arduino.confirmExec(null, data);
mcopy.arduino.confirmExec = {};
}
}
mcopy.arduino.verify = async function () {
return new Promise(async (resolve, reject) => {
const device = mcopy.arduino.alias['connect']
let writeSuccess
mcopy.arduino.confirmExec = function (err, data) {
if (data === mcopy.cfg.arduino.cmd.connect) {
return resolve(true)
} else {
return reject('Wrong data returned')
}
}
await delay(mcopy.cfg.arduino.serialDelay)
try {
writeSuccess = await send(device, mcopy.cfg.arduino.cmd.connect)
} catch (e) {
return reject(e)
}
return resolve(writeSuccess)
})
}
mcopy.arduino.distinguish = async function () {
return new Promise(async (resolve, reject) => {
const device = mcopy.arduino.alias['connect']
let writeSuccess
let type
mcopy.arduino.confirmExec = function (err, data) {
if (data === mcopy.cfg.arduino.cmd.proj_identifier) {
type = 'projector'
} else if (data === mcopy.cfg.arduino.cmd.cam_identifier) {
type = 'camera'
} else if (data === mcopy.cfg.arduino.cmd.light_identifier) {
type = 'light'
} else if (data === mcopy.cfg.arduino.cmd.proj_light_identifier) {
type = 'projector,light'
} else if (data === mcopy.cfg.arduino.cmd.proj_cam_light_identifier) {
type = 'projector,camera,light'
} else if (data === mcopy.cfg.arduino.cmd.proj_cam_identifier) {
type = 'projector,camera'
}
return resolve(type)
}
await delay(mcopy.cfg.arduino.serialDelay)
try {
writeSuccess = await send(device, mcopy.cfg.arduino.cmd.mcopy_identifier)
} catch (e) {
console.error(e)
return reject(e)
}
})
}
mcopy.arduino.close = async function (callback) {
const device = mcopy.arduino.alias['connect']
let closeSuccess
try {
closeSuccess = await close(device)
} catch (e) {
return console.error(e)
}
return closeSuccess
};
mcopy.arduino.fakeConnect = async function (serial) {
//console.log('Connecting to fake arduino...');
const device = '/dev/fake'
mcopy.arduino.alias[serial] = device
mcopy.arduino.serial[device] = {
write : function (cmd, cb) {
const t = {
c : mcopy.cfg.arduino.cam.time + mcopy.cfg.arduino.cam.delay,
p : mcopy.cfg.arduino.proj.time + mcopy.cfg.arduino.proj.delay
}
let timeout = t[cmd]
let end
if (typeof timeout === 'undefined') timeout = 10
mcopy.arduino.timer = +new Date()
setTimeout(() => {
mcopy.arduino.end(cmd)
return cb()
}, timeout)
},
string : async function (str) {
//do nothing
return true
},
fake : true
};
//console.log('Connected to fake arduino! Not real! Doesn\'t exist!');
return true
}
if (typeof module !== 'undefined' && module.parent) {
/*module.exports = function (cfg, ee) {
eventEmitter = ee
mcopy.cfg = cfg
return mcopy.arduino
}*/
}
class Arduino {
}
module.exports = Arduino;

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{
"name": "arduino",
"version": "1.0.0",
"description": "",
"main": "index.js",
"scripts": {
"test": "echo \"Error: no test specified\" && exit 1"
},
"author": "mmcwilliams",
"license": "MIT"
}

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{
"name": "contact_printer_node_client",
"version": "0.0.1",
"description": "Node.js client for the contact_printer project",
"main": "index.js",
"scripts": {
"test": "echo \"Error: no test specified\" && exit 1"
},
"author": "mmcwilliams",
"license": "MIT",
"dependencies": {
"arduino": "file:lib/arduino",
"commander": "^2.16.0",
"lodash": "^4.17.10",
"serialport": "^6.2.1",
"uuid": "^3.3.2"
}
}

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216
ino/contact_printer/contact_printer.ino Normal file
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#include <Adafruit_NeoPixel.h>
#include <ArduinoJson.h>
StaticJsonBuffer<200> jsonBuffer;
/*LIGHT VARIABLES*/
#define NUMPIXELS 1 // Number of Pixies in the strip
#define PIXELPIN 3 // Pin number for SoftwareSerial output;
Adafruit_NeoPixel light = Adafruit_NeoPixel(1, PIXELPIN, NEO_GRB + NEO_KHZ800);
String color = "000,000,000";
volatile int commaR = 0;
volatile int commaG = 0;
String strR = "000";
String strG = "000";
String strB = "000";
volatile int r = 0;
volatile int g = 0;
volatile int b = 0;
/*MOTOR VARIABLES*/
#define PI 3.1415926535897932384626433832795
#define HALF_PI 1.5707963267948966192313216916398
#define TWO_PI 6.283185307179586476925286766559
#define DEG_TO_RAD 0.017453292519943295769236907684886
#define RAD_TO_DEG 57.295779513082320876798154814105
const float RPM = 15.0;
const float RPS = RPM / 60.0;
const float RATIO = 0.5; //Gear ratio
const float THICKNESS = 0.11938; //16mm thickness
volatile int LENGTH = 33000; //mm
String lengthStr = "33000";
volatile float CORE_D = 31.27; //Daylight spool
//2in core
//3in core
//takeup spool?
unsigned long starttime = 0;
unsigned long runtime = 0;
volatile boolean running = false;
//motor pins
const int MOTOR_PIN = 9; //TIP120 -> 2.2k resistor
/*CORE INFO*/
volatile int i = 0;
unsigned long now; //to be compared to stored values every loop
/*COMMANDS*/
volatile char cmd_char = 'z'; //null command default
const char cmd_connect = 'c';
const char cmd_light = 'l';
const char cmd_length = 'f';
const char cmd_start = 's';
const char cmd_stop = 'x';
const int serialDelay = 5;//allows for sending longer strings to arduino in realtime
void setup () {
Serial.begin(57600);
Serial.flush();
Serial.setTimeout(serialDelay);
pinMode(MOTOR_PIN, OUTPUT);
light.begin();
setAll(0, 0, 0);
delay(2000);
reportString("msg", "Connected to contact printer");
}
void loop () {
now = millis();
readCmd();
if (running) {
motor_run();
}
}
void readCmd () {
if (Serial.available()) {
/* read the most recent byte */
cmd_char = (char)Serial.read();
}
if (cmd_char != 'z') {
cmd(cmd_char);
cmd_char = 'z';
}
}
void cmd (const char val) {
if (val == cmd_connect) {
reportString("verify", "contact_printer");
} else if (val == cmd_light) {
colorString();
reportString("light", color);
} else if (val == cmd_length) {
setLength();
reportInt("length", LENGTH);
} else if (val == cmd_start) {
running = true;
} else if (val == cmd_stop) {
runtime = now - starttime;
reportInt("stopped", runtime);
running = false;
i = 0;
}
}
void reportString (String key, String val) {
JsonObject& jsonObj = jsonBuffer.createObject();
jsonObj[key] = val;
jsonObj.printTo(Serial);
Serial.println("");
}
void reportFloat (String key, const float val) {
JsonObject& jsonObj = jsonBuffer.createObject();
jsonObj[key] = val;
jsonObj.printTo(Serial);
Serial.println("");
}
void reportInt (String key, const int val) {
JsonObject& jsonObj = jsonBuffer.createObject();
jsonObj[key] = val;
jsonObj.printTo(Serial);
Serial.println("");
}
void motor_run () {
starttime = now;
runtime = 0;
Serial.println("Starting motor");
//analogWrite(MOTOR_PIN, 255 - (i * 2));
analogWrite(MOTOR_PIN, pwm());
Serial.print("PWM = ");
Serial.println(255 - (i * 2));
Serial.print(i);
Serial.print("ft = ");
Serial.print(diameter(12.0 * 25.4 * i));
Serial.println("mm");
Serial.print(32.0 + (i * 0.4));
Serial.print("mm = ");
Serial.print(length(32.0 + (i * 0.4)) / (12 * 25.4) );
Serial.println("ft");
delay(1000);
i++;
if (i > 108) {
runtime = now - starttime;
reportInt("completed", runtime);
running = false;
i = 0;
}
}
int pwm () {
int val = 255; //full speed
return val;
}
float diameter (const float len) { //mm
'use strict';
return 2 * sqrt( ((len * THICKNESS) / PI) + pow(CORE_D / 2, 2) );
}
float length (const float diam) {
return (PI * (pow(diam / 2, 2) - pow(CORE_D / 2, 2)) ) / THICKNESS;
//var len = Math.PI * (Math.pow(d / 2, 2) - Math.pow(D / 2, 2));
//return len / THICKNESS;
}
void setAll (const int red, const int green, const int blue) {
for (volatile int x = 0; x < NUMPIXELS; x++) {
light.setPixelColor(x, red, green, blue);
}
light.show();
}
void setLength () {
while (Serial.available() == 0) {
//Wait for length string
}
lengthStr = Serial.readString();
LENGTH = lengthStr.toInt();
}
float speed (float diam) {
return (diam * PI) * RPS;
}
void colorString () {
while (Serial.available() == 0) {
//Wait for color string
}
color = Serial.readString();
commaR = color.indexOf(','); //comma trailing R
commaG = color.indexOf(',', commaR + 1);
strR = color.substring(0, commaR);
strG = color.substring(commaR + 1, commaG);
strB = color.substring(commaG + 1);
r = strR.toInt();
g = strG.toInt();
b = strB.toInt();
setAll(r, g, b);
}

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light_housing
lamp_plate

64
notes/contact_printer.js Normal file
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var RPM = 15;
var RPS = RPM / 60; //Rotations per second, from 15RPM
var D = 31.27; //mm, Diameter of core (daylight spool here) 32, or 31.5
//var D_END = 87.16;
var THICKNESS = 0.11938; //mm, 16mm = 0.0047in thick
var PITCH = 7.6;
var TOTAL = 33 * 1000;
var roll = {};
//R = √(36000 × 0.005/π + 32) = √(57.30 + 9) = 8.14 inches.
roll.diameter = function (length) {
'use strict';
var r = Math.sqrt(((length * THICKNESS) / Math.PI) + Math.pow(D / 2, 2));
return 2 * r;
};
roll.length = function (d) {
'use strict';
var len = Math.PI * (Math.pow(d / 2, 2) - Math.pow(D / 2, 2));
return len / THICKNESS;
};
//mm/s
roll.speed = function (d) {
'use strict';
var mm = d * Math.PI;
return mm * RPS;
};
var job = {};
job.pmw = {}; //15 7.5
/*
job.pmw.values = [255, 55];
job.pmw.rps = [0.1100917431, 0.06629834254];
*/
job.state = {
motor_pwm : 255,
current_rps : RPS,
start_time : 0,
end_time : 0,
estimated_time : 0
};
job.begin = function () {
'use strict';
job.state.start_time = +new Date();
//job pins set
job.state.estimated_time = 0;
};
job.simulate = function () {
'use strict';
};
job.begin();
console.dir(job.state);

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print("Motor PWM values to maintain a constant speed");

96
notes/winding_forum.txt Normal file
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vnkarwa
June 3rd, 2003, 03:46 AM
Can anybody have the circuit for the calculation of diameter vs. linear speed.
I have a application in the winding machine that as the coil diameter increases the linear speed increases as the rpm is fix.
I want a circuit which can reduce the referance voltage according to increase in the diameter so that the linear speed will be maintained.
Thanks a lot.
Also Mr jvdcande I want your Email address to communicate with you personally.
My address is vnkarwa@indiatimes.com
JesperMP
June 3rd, 2003, 04:05 AM
Is this a trick question ?
Speed = Diameter x Pi x RPM
If Speed is constant then
RPM = Constant Speed / (Pi x Diameter)
So RPM is inversely linear with the Diameter. It cant get much simpler than that.
Calistodwt
June 3rd, 2003, 05:24 AM
Linear velocity v = omega * r [m/s]
Where omega = 2*PI*n ( n is speed in revs per second)
and v = velocity in metres per second.
and r is the radius in metres and D is diameter in metres.
So v = 2*PI*n*r = PI*D*n [m/s]
So v is proportional to D.
Therefore v1/v2 = D1/D2
which gives: v2 = v1 * D2/D1
So with your references of diameter D1 and speed of v1 you can work out v2 for any given diameter D2
rdrast
June 3rd, 2003, 09:18 AM
If possible, the simplest solution for what (I think) you want to do, is mount a tachometer/encoder with either a belt drive, or a rubber roll, and use it as a surface speed feedback device to your drive.
If you can put such an arrangement on an arm so a belt can maintain contact with the winder roll, you are covered in all cases.
If you can only put a single roller on the material coming into the winder, you need to also put in some extra circuitry/logic to take care of the case when no material is loaded.
Peter Nachtwey
June 4th, 2003, 02:06 AM
vnkarwa, clearly stated that he wanted change his system to keep the linear speed constant and not the RPM constant as he has it now.
Although the equations are valid, they assume that the RPM is held constant.
Hint, vnkarwa, don't assume that you are the first to ask this question. I know we discussed an unwinder a few months back. Search this site and search the web. The answers are out there.
JesperMP
June 4th, 2003, 02:42 AM
Peter,
neither mine nor Calisto's replies assumes that the RPM should be kept constant.
Both formulas assumes that the speed (of the unwinded material) should be kept constant.
I found the relation between speed = f(diameter) so simple that maybe I had misunderstood something.
Calistodwt
June 5th, 2003, 05:00 AM
I assumed that what was required was to control the linear speed as the diameter of the cable coil varied; with the winding rpm assumed to be constant. From this I also assumed that the application could measure the changing diameter and use this in the velocity formula to determine a measured value for a controller. Maybe I assumed too much but then the initial information was rather vague with no further response on the suggestions made being offered by the originator.
scottezell
July 12th, 2003, 10:17 AM
The issue as I understand it is that you wish to be able to maintain a constant linear speed as the diameter decreases. The first thought is that you need to know the circumfrence of the object an any point during the cycle. ie if the cir=1 meter then at 60 rpm your linear spd is 60 m/s. but as the dia changes the spd would change at this rpm. Therefore to maintain constant linear spd you have to vary the rpm. To find the cir of the object at any point in the process it is easier if you use polar math rather than conventional math. The equation that explains this reduction in dia is R=(T/2p)*q where R=Radius T=change in diameter per revoulution p=Pi and q= Theta(angular position). if you have a graphing calculator ie ti-85 or similar change your mode to polar and enter this formula. you will basically get a spiral. This formula can be used in the calculation for circumfrence and applied as the angular velocity.
Peter Nachtwey
July 12th, 2003, 12:03 PM
The is because the change ing angular velocity is changing as the diameter changes. The simple arithmetic formulas above require that one assumes the rotational speed is constant or conituously measures the sheet speed and roll radius. With the equations below, if you know the initial conditions then one can calculate the state knowing how many encoder pulses have gone by. The calculus equations end up being pretty simple, but they look nothing like what I see above. It isn't that they are wrong. They just make assumptions that a lot of the parameters are known or measured.
Below is the link I post a long time ago for winder equations.
If you want to show the world that you know something about winding, you better study the info at this URL. It isn't hard, but it does take more effort than lifting another beer.
Winder Control Equations
http://www.apicsllc.com/apics/Ie_ias03/IAS4p5s.html
Winder Control Equations (http://www.apicsllc.com/apics/Ie_ias03/IAS4p5s.html)
( I couldn't get the link to work, but I could cut and paste the URL into my browser )
Since we are quoting rock stars now.....
"Living is easy with eyes closed, misunderstanding all you see."
Strawberry Fields Forever, John Lennon
DickDV
July 12th, 2003, 10:31 PM
You could avoid the calculus at the cost of a slight increase in error by using the static formulas and recalculating the rpm required while adjusting the diameter either up or down by double the caliper of the sheet being wound or unwound.
Use the results of this calculation to adjust the drive speed on the center shaft. Remember also that you need to tell the control system the size of the empty core so it knows what diameter to use at the beginning of a run (assuming a winder).
DickDV
July 12th, 2003, 10:35 PM
The first paragraph in my previous post should read "recalculate the rpm required after each complete revolution while adjusting the diameter...."
Peter Nachtwey
July 13th, 2003, 01:20 PM
That is why I recommend using best algorithms available.
Did you read the full report? In the end the calculus boils down to equations that use a square root and no calculus is necessary.

61
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time = 0;
SPROCKET_BASE_D = 19.05; //8 frames
SPROCKET_BASE_H = 2.7;
INNER_D = 13.98;
INNER_H = 10.6;
TOP_BASE_D = 18.47;
TOP_BASE_H = 2.96;
LIP_D = 18.84;
LIP_H = 0.33;
HOLLOW_D = 4.7;
HOLLOW_BASE_D = 12.01;
HOLLOW_BASE_H = 6.09;
TOP_D = 21.66;
TOP_H = 1.4;
SPROCKET_H = 10;
SPROCKET_W = 0.79;
SPROCKET_L = 1.3;
FRAME_C = (SPROCKET_BASE_D * PI) / 8;
//echo(FRAME_C);
$fn = 100;
module sprocket () {
//cube([SPROCKET_L, SPROCKET_W, SPROCKET_H], center = true);
translate ([0, 0, -SPROCKET_H/2]) {
difference () {
translate([0, 0, 0]) scale([1, 1, 2.25]) rotate([90, 0, 90]) cylinder(r = SPROCKET_W/2, h = SPROCKET_L, center = true);
translate([0, 0, -1]) cube([2, 2, 2], center = true);
//translate([1.5, 0, 0]) rotate([0, -5, 0]) cube([2, 2, 2], center = true);
//translate([-1.5, 0, 0]) rotate([0, 5, 0]) cube([2, 2, 2], center = true);
}
}
}
module sprocketed_roller () {
difference () {
union () {
cylinder(r = SPROCKET_BASE_D / 2, h = SPROCKET_BASE_H, center = true);
translate([0, 0, (INNER_H / 2) + (SPROCKET_BASE_H / 2)]) cylinder(r = INNER_D / 2, h = INNER_H, center = true);
translate([0, 0, (TOP_BASE_H / 2) +INNER_H + (SPROCKET_BASE_H / 2)]) cylinder(r = TOP_BASE_D / 2, h = TOP_BASE_H, center = true);
translate([0, 0, (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) - (TOP_BASE_H / 2) + (LIP_H / 2)]) cylinder(r = LIP_D / 2, h = LIP_H, center = true);
translate([0, 0, (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) + (TOP_BASE_H / 2) - (LIP_H / 2)]) cylinder(r = LIP_D / 2, h = LIP_H, center = true);
translate([0, 0, (TOP_H / 2) + (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) + (TOP_BASE_H / 2) - (LIP_H / 2)]) cylinder(r = TOP_D / 2, h = TOP_H, center = true);
}
cylinder(r = HOLLOW_D / 2, h = 100, center = true);
translate([0, 0, (HOLLOW_BASE_H / 2) - (SPROCKET_BASE_H / 2)]) cylinder(r = HOLLOW_BASE_D/2, h = HOLLOW_BASE_H + 0.1, center = true);
}
for (i = [0: 8]) {
rotate([0, 0, i * 360 / 8]) translate([(SPROCKET_BASE_D / 2) + (SPROCKET_H / 2) - .15, 0, (SPROCKET_BASE_H / 2) - (SPROCKET_L / 2)]) rotate([0, 90, 0]) sprocket();
}
}
sprocketed_roller();

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time = 0;
$fn = 100;
SPROCKET_BASE_D = 19.05; //8 frames
SPROCKET_BASE_H = 2.7;
FRAME_C = (SPROCKET_BASE_D * PI) / 8;
SPROCKET_H = 10;
SPROCKET_W = 1;
SPROCKET_L = 1.5;
INNER_H = 10.6;
TOP_D = 21.66;
TOP_C = (TOP_D * PI) / 8;
TOP_H = 1.4;
TOP_BASE_D = 18.47;
TOP_BASE_C = (TOP_BASE_D * PI) / 8;
TOP_BASE_H = 2.96;
LIP_D = 18.84;
LIP_H = 0.33;
LIP_C = (LIP_D * PI) / 8;
echo(FRAME_C);
module bearing_laser (x, y, z, width= 8, hole = true) {
innerD = 8.05;
outerD = 22.1 - .4;
fuzz = 0.3;
translate ([x, y, z]) {
difference () {
cylinder(r = (outerD / 2) + fuzz, h = width, center = true);
if (hole) {
cylinder(r = innerD / 2 - fuzz, h = width, center = true);
}
}
}
}
module sprocket () {
translate ([0, 0, -SPROCKET_H/2]) {
difference () {
translate([0, 0, 0]) scale([1, 1.2, 2]) rotate([90, 0, 90]) cylinder(r = SPROCKET_W/2, h = SPROCKET_L, center = true);
translate([0, 0, -1]) cube([2, 2, 2], center = true);
}
}
}
module sprocketed_roller (sprockets = 8) {
D = (FRAME_C * sprockets) / PI;
LIP_D = (LIP_C * sprockets) / PI;
TOP_D = (TOP_C * sprockets) / PI;
TOP_BASE_D = (TOP_BASE_C * sprockets) / PI;
INNER_D = D - 5.07;
echo(D);
echo(LIP_D);
//top
cylinder(r = D / 2, h = SPROCKET_BASE_H, center = true);
//center
translate([0, 0, (INNER_H / 2) + (SPROCKET_BASE_H / 2)]) {
cylinder(r = INNER_D / 2, h = INNER_H, center = true);
}
//lip
translate([0, 0, (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) - (TOP_BASE_H / 2) + (LIP_H / 2)]) {
cylinder(r = LIP_D / 2, h = LIP_H, center = true);
}
//bottom
translate([0, 0, (TOP_H / 2) + (TOP_BASE_H / 2) + INNER_H + (SPROCKET_BASE_H / 2) + (TOP_BASE_H / 2) - (LIP_H / 2)]) {
cylinder(r = TOP_D / 2, h = TOP_H, center = true);
}
//bottom base
translate([0, 0, (TOP_BASE_H / 2) +INNER_H + (SPROCKET_BASE_H / 2)]) {
cylinder(r = TOP_BASE_D / 2, h = TOP_BASE_H, center = true);
}
for (i = [0: sprockets]) {
rotate([0, 0, i * 360 / sprockets]) translate([(D / 2) + (SPROCKET_H / 2) - .15, 0, (SPROCKET_BASE_H / 2) - (SPROCKET_L / 2)]) rotate([0, 90, 0]) sprocket();
}
}
//rotate([0, 0, time]) sprocketed_roller(sprockets = 13);
module corner (sprockets = 8) {
}
module contact_printer_roller () {
union () {
sprocketed_roller(13);
translate([0, 0, 16]) cylinder(r = 12 / 2, h = 2, center = true);
translate([0, 0, 22]) {
difference () {
translate([0, 0, 3]) cylinder(r = 8 / 2, h = 26, center = true, $fn = 50);
translate([0, 6.5, 11]) cube([10, 10, 12], center = true);
}
}
}
}
module contact_printer_roller2 () {
innerD = 8.05;
fuzz = 0.3;
translate([0, 0, 21]) cylinder(r = innerD / 2 - fuzz, h = 10, center = true);
sprocketed_roller(13);
}
//contact_printer_roller();
//contact_printer_roller2();

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include <16mm_sprocketed_roller_var.scad>
include <./lamp.scad>;
include <../box_laser/library.scad>
include <../readyCAD/ready.scad>
AT = 25.4 * 0.22;
daylight_w = 92;
daylight_h = 18;
INNER_BOX_X = 225;
INNER_BOX_Y = 400;
INNER_BOX_Z = 40;
OUTER_BOX_X = INNER_BOX_X + (25.4 / 2) + .2;
OUTER_BOX_Y = INNER_BOX_Y + (25.4 / 2) + .2;
OUTER_BOX_Z = 70;
REEL_SPACING = 250;
REEL_SPACING_X = 115;
REEL_HOLDER_Z = 4;
IDLE_SPACING = 120;
IDLE_OFFSET = 0;
IDLE_PLAY = 20;
IDLE_PLAY_ANGLE = 45;
IDLE_PLAY_SLOT = 8.1;
SPROCKETED_SPACING = 45;
SPROCKETED_OFFSET = 40;
SPROCKETED_Z = 7.5;
LAMP_Z = -3;
SLIT = 1;
BOLT_R = 2.55; //M5 25mm 0.8
BOLT_Z = 25;
INVOLUTE_SCALE = 1.45;
INVOLUTE_ROTATE = (360 / 12);
PEG_INNER_D = 4;
PEG_OUTER_D = 7;
PEG_H = 10;
PRESSURE_PEG_SPACING = 60;
PRESURE_PEG_OFFSET = -25;
BREAK_PEG_SPACING = 190;
BREAK_PEG_OFFSET = -80;
module m5_25 () {
cylinder(r = BOLT_R, h = BOLT_Z, center = true);
}
module daylight_spool (DEBUG = false) {
//inner starting d = 31.5 or 32
color([[255, 0, 0, 1]]) difference () {
cylinder(r=daylight_w / 2, h = daylight_h, center = true);
cylinder(r=(daylight_w / 2) + 1, h = daylight_h - 2, center = true);
cube([9, 9, 50], center=true);
translate([4.5, 4.5, 0]) {
rotate([0, 0, 45]) {
cube([3, 3, 50], center=true);
}
}
}
difference () {
cylinder(r = 32/2, h = daylight_h, center=true);
cylinder(r = 32/2 - 1, h = daylight_h + 1, center=true);
translate([0, 32/2, 0]) {
cube([1.3, 10, 18], center=true);
}
}
if (DEBUG) {
color([0,0,1,0.5]) cylinder(r = 300, h = 16, center=true);
}
}
module roller (DEBUG = false) {
$fn = 100;
H = 21;
echo("ROLLER_CLEARANCE");
echo(H - 4);
//translate([0, 0, 9]) cube([16, 16, 20], center = true);
difference () {
union () {
cylinder(r = 24 / 2, h = 2, center = true);
translate([0, 0, 1]) cylinder(r = 16 / 2, h = 4, center = true);
translate([0, 0, 10]) cylinder(r = 14 / 2, h = 18, center = true);
translate([0, 0, H - 3.5]) cylinder(r = 16 / 2, h = 4, center = true);
translate([0, 0, H - 2]) cylinder(r = 24 / 2, h = 2, center = true);
}
cylinder(r = (IDLE_PLAY_SLOT / 2) + .1, h = 50, center = true);
if (DEBUG){
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
//translate([0, 0, H/2 - 1]) cube([25, 25, H], center = true);
}
module idle_roller_peg () {
translate([0, 0, -.6]) cylinder(r = (IDLE_PLAY_SLOT / 2) - .1, h = 39.25, center = true);
translate([0, 0, -6.75]) cylinder(r = 16 / 2, h = 2.4, center = true);
}
module idle_roller_peg_top (DEBUG = false) {
difference() {
union () {
cylinder(r = (IDLE_PLAY_SLOT / 2) + 2, h = PEG_H, center = true);//inner peg
translate([0, 0, PEG_H / 2 - 1]) cylinder(r = (IDLE_PLAY_SLOT / 2) + 4, h = 2, center = true);
translate([0, 0, -PEG_H / 2 - 1]) cylinder(r = (IDLE_PLAY_SLOT / 2) + 4, h = 2, center = true);
}
translate([0, 0, (25.4 / 4)]) cylinder(r = (IDLE_PLAY_SLOT / 2), h = 15.5 , center = true);
if (DEBUG) {
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
}
module idle_roller_peg_cap (DEBUG = false) {
difference() {
union () {
cylinder(r = (IDLE_PLAY_SLOT / 2) + 2, h = 5.5, center = true);//inner peg
translate([0, 0, -1.75]) cylinder(r = (IDLE_PLAY_SLOT / 2) + 4, h = 2, center = true);
}
translate([0, 0, -7.1 - .2]) cylinder(r = (IDLE_PLAY_SLOT / 2), h = 15.5 , center = true);
if (DEBUG) {
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
}
module sprocketed_roller_peg () {
D = 4.7;
cylinder(r = (D / 2) - .1, h = 30, center = true);
translate([0, 0, -2.75]) cylinder(r = 16 / 2, h = 3, center = true);
translate([0, 0, -9.25]) cylinder(r = 6 / 2, h = 11.5, center = true);
}
module sprocketed_roller_peg_cap (DEBUG = false) {
D = 4.7;
difference() {
translate([0, 0, 1.3]) cylinder(r = 5.92 - .1, h = 6, center = true);
cylinder(r = (D / 2) - .1, h = 6, center = true);
if (DEBUG) {
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
}
module reel_holder (top = true) {
$fn = 60;
SQUARE_INNER = 8;
difference(){
translate([0, 0, -1.5]) cube([SQUARE_INNER, SQUARE_INNER, 21.5], center= true);
for (i = [0:4]) {
rotate([0, 0, (i * 90)]){
translate([(SQUARE_INNER / 2) + .4, (SQUARE_INNER / 2) + .4, 18.5 / 2]) rotate([0, -15, 45]) cube([2.5, SQUARE_INNER, SQUARE_INNER], center = true);
}
}
}
difference () {
union() {
translate([0, 0, (18.5 / 2) + (3.5 / 2)]) cylinder(r = SQUARE_INNER / 2, h = 3.5, center = true);
translate([0, 0, (18.5 / 2) + (7.5 / 2)]) sphere(SQUARE_INNER / 2, center = true);
}
translate ([0, 0, (18.5 / 2) + 7.5]) cube([10, 10, 2], center = true);
}
difference () {
translate([0, 0, -(18.5/ 2) - (3 / 2) - 3]) cylinder(r = 16 /2, h = 3, center = true);
//translate([0, 0, -14.3]) cube([4, 4, 2], center = true); //notch
difference() {
translate([0, 0, -14.3]) cylinder(r = 8 / 2, h = 2, center = true);
translate([0, 6, -14.3]) cube([8, 8, 2], center = true);
}
}
}
module bearing_laser (x, y, z, width= 8, hole = true) {
innerD = 8.05;
outerD = 22.1 - .5;
fuzz = 0.1;
translate ([x, y, z]) {
difference () {
cylinder(r = outerD / 2 + fuzz, h = width, center = true);
if (hole) {
cylinder(r = innerD / 2 - fuzz, h = width, center = true);
}
}
}
}
module inner_box (DUMMY = false) {
difference () {
//8.8 inches x 15 inches
if (DUMMY) {
color("lightblue") cube([INNER_BOX_X, INNER_BOX_Y, 6], center = true);
} else {
translate([0, -209.5, 0]) Box2D([INNER_BOX_X, INNER_BOX_Y, INNER_BOX_Z], SIDE_TABS = 1, TOP_TABS = 0, TOP = false, BOTTOM_TABS = 3, MATERIAL = 6);
//translate([INNER_BOX_X + 4, 14, 0]) cube([INNER_BOX_X, INNER_BOX_Y, INNER_BOX_Z], center = true);
}
idle_play_voids();
bearing_voids();
sprocketed_voids();
elastic_peg_voids();
//takeup motor mount point
translate([0, 157 + 1.25, 0]) {
cylinder(r = 6, h = 100, center = true);
//bolts
translate([(15.2 / 2), 19.14 + 1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
translate([-(15.2 / 2), 19.14 +1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
}
//drive motor mount point
translate([5, 0, 14.5]) rotate([0, 0, 90]) {
cylinder(r = 6, h = 100, center = true);
translate([(15.2 / 2), 19.14 + 1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
translate([-(15.2 / 2), 19.14 +1, 0]) cylinder(r = (3.75 / 2), h = 100, center = true);
}
//light mount points, 40mm spread
translate([75, 20, 0]) cylinder(r = 3, h = 7, center = true);
translate([75, -20, 0])cylinder(r = 3, h = 7, center = true);
//Hole for light strip
translate([87, 0, 0]) cylinder(r = 5, h = 50, center = true);
//Hole for power cable to motor
translate([-10, 195, 0]) cylinder(r = 2, h = 50, center = true);
CENTER_ELEC = 546;
//Arduino USB B plug hole
translate([CENTER_ELEC, -205, 0]) cube([11.5, 11.5, 20], center = true);
//DC power
translate([CENTER_ELEC + 30, -205, 0]) cylinder(r = (11.5 / 2), h = 20, center = true);
}
}
module outer_box (DUMMY = false) {
difference () {
if (DUMMY) {
cube([OUTER_BOX_X, OUTER_BOX_Y, OUTER_BOX_Z], center = true);
} else {
translate([0, -209.5, 0]) Box2D([OUTER_BOX_X, OUTER_BOX_Y, OUTER_BOX_Z], SIDE_TABS = 1, TOP_TABS = 0, TOP = false, BOTTOM_TABS = 3, MATERIAL = 6);
}
CENTER_ELEC = 571;
//Arduino USB B plug hole
translate([CENTER_ELEC, -205, 0]) cube([11.5, 11.5, 20], center = true);
//DC power
translate([CENTER_ELEC + 30, -205, 0]) cylinder(r = (11.5 / 2), h = 20, center = true);
}
}
module light_source () {
//light mount points, 40mm spread
translate([0, 20, 0]) cylinder(r = 3, h = 7, center = true);
translate([0, -20, 0])cylinder(r = 3, h = 7, center = true);
translate ([10, 0, (7 / 2) + (3 / 2)]) {
rounded_cube([55, 80, 3], d = 20, center = true);
translate ([0, 0, 0]) {
cube([55 / 2, 80, 3], d = 20, center = true);
}
}
}
module idle_play_voids () {
translate([IDLE_OFFSET, IDLE_SPACING / 2, 0]) {
rotate([0, 0, IDLE_PLAY_ANGLE]) {
cube([IDLE_PLAY, IDLE_PLAY_SLOT, 50], center = true);
translate([IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
translate([-IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
}
}
translate([IDLE_OFFSET, -IDLE_SPACING / 2, 0]) {
rotate([0, 0, -IDLE_PLAY_ANGLE]) {
cube([IDLE_PLAY, IDLE_PLAY_SLOT, 50], center = true);
translate([IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
translate([-IDLE_PLAY / 2, 0, 0]) cylinder(r = IDLE_PLAY_SLOT / 2, h = 50, center = true);
}
}
}
module bearing_voids () {
bearing_laser(REEL_SPACING_X / 2, REEL_SPACING / 2, 0, hole = false);
bearing_laser(REEL_SPACING_X / 2, -REEL_SPACING / 2, 0, hole = false);
bearing_laser(-REEL_SPACING_X / 2, REEL_SPACING / 2, 0, hole = false);
bearing_laser(-REEL_SPACING_X / 2, -REEL_SPACING / 2, 0, hole = false);
}
module sprocketed_voids () {
//translate([SPROCKETED_OFFSET, -SPROCKETED_SPACING / 2, 0]) {
//cylinder(r = 6 / 2, h = 50, center = true);
//}
//translate([SPROCKETED_OFFSET, SPROCKETED_SPACING / 2, 0]) {
//cylinder(r = 6 / 2, h = 50, center = true);
//}
bearing_laser(SPROCKETED_OFFSET, SPROCKETED_SPACING / 2, 0, hole=false);
bearing_laser(SPROCKETED_OFFSET, -SPROCKETED_SPACING / 2, 0, hole=false);
}
module gate () {
H = 20;
GATE_D = 65;
BOX_X = 39;
BOX_Y = 100;
difference () {
intersection () {
translate([-1, 0, 0]) cube([4, 16, H + 4], center = true);
translate([GATE_D / 2 - 3, 0, 0]) cylinder(r = GATE_D / 2, h = H + 4, center = true);
}
translate([0, 0, -2]) cube([50, SLIT, H], center = true);
}
//side walls
translate([8, 10, 0]) rotate([0, 0, 20]) cube([20, 4, H + 4], center = true);
translate([8, -10, 0]) rotate([0, 0, -20]) cube([20, 4, H + 4], center = true);
translate([BOX_X - 6, 0, 0]) {
difference () {
rounded_cube([BOX_X, BOX_Y, H + 4], d = 6, center = true);
cube([BOX_X - 8, BOX_Y - 8, H + 4 + 1], center = true);
translate([-BOX_X / 2, 0, 0]) cube([BOX_X, 24, H + 4 + 1], center = true);
translate([BOX_X / 2, 30, -9]) cube([20, 20, 8], center = true);
}
}
}
module bearing_hobbled_rod () {
RH_CONNECT_R = 4; //inside of bearing
difference () {
cylinder(r = RH_CONNECT_R, h = 30, center = true);
translate([RH_CONNECT_R + 2, 0, 0]) cube([RH_CONNECT_R * 2, RH_CONNECT_R * 2, 31], center = true);
}
}
module motor_hobbled_rod (h = 11) {
difference () {
translate([0, 0, 0]) cylinder(r = 5.9 / 2, h = h, center = true, $fn = 24);
translate([5.3, 0, 0]) cube([6, 6, h + .1], center = true);
}
}
module motor_15RPM (DEBUG = false) {
H = 52;
ROD = 16;
difference () {
union(){
cylinder(r = 37 / 2, h = H, center = true);
translate([0, -6, -(H / 2) - (6 / 2 )]) cylinder(r = 6, h = 6, center = true);
translate([0, -6, -(H / 2) - 6 - (ROD / 2)]) motor_hobbled_rod(ROD);
}
if (DEBUG) {
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
}
module gears_to_cut () {
//http://hessmer.org/gears/InvoluteSpurGearBuilder.html
//settings 12 and 24 gears
//render with projection()
GEAR_2_CENTER = 57.8 + 8.6;
difference () {
scale([INVOLUTE_SCALE, INVOLUTE_SCALE, INVOLUTE_SCALE]) {
union () {
linear_extrude(height = 1) import("../dxf/InvoluteGear_1.dxf");
translate([0, 0, 0.5]) cube([20, 20, 1], center = true);
translate([GEAR_2_CENTER / INVOLUTE_SCALE, 0, 0.5]) cube([20, 20, 1], center = true);
}
}
bearing_hobbled_rod();
translate([GEAR_2_CENTER, 0, 0]) {
//bearing_hobbled_rod();
motor_hobbled_rod();
}
}
//find gear 2 center
//translate([GEAR_2_CENTER, 0, 0])cylinder(r = 3, h = 30, center = true);
}
module gears_to_cut_2 () {
//http://hessmer.org/gears/InvoluteSpurGearBuilder.html
//settings 20 and 12 gears
//render with projection()
GEAR_2_CENTER = 40.75;
ORIENTATION = 0;
difference () {
union () {
linear_extrude(height = 1) import("../dxf/InvoluteGear_2.dxf");
}
motor_hobbled_rod();
translate([GEAR_2_CENTER, 0, 30]) {
rotate([180, 0, ORIENTATION]) contact_printer_roller();
}
}
//find gear 2 center
//translate([GEAR_2_CENTER, 0, 0])cylinder(r = 1/2, h = 30, center = true);
}
module drive_gear_cap () {
difference () {
union () {
cylinder(r = 5, h = 5, center = true);
translate([0, 0, -(5 / 2) + (1.5 / 2)]) cylinder(r = 8, h = 1.5, center = true);
}
motor_hobbled_rod(11);
}
}
module temp_inner_walls () {
difference () {
cube([INNER_BOX_X, INNER_BOX_Y, INNER_BOX_Z], center = true);
cube([INNER_BOX_X - (25.4 / 2), INNER_BOX_Y - (25.4 / 2), INNER_BOX_Z + 1], center = true);
}
}
module temp_outer_walls () {
difference () {
cube([OUTER_BOX_X, OUTER_BOX_Y, OUTER_BOX_Z], center = true);
cube([OUTER_BOX_X - (25.4 / 2), OUTER_BOX_Y - (25.4 / 2), OUTER_BOX_Z + 1], center = true);
}
}
module temp_bottom () {
difference () {
cube([OUTER_BOX_X, OUTER_BOX_Y, 6], center = true);
}
}
module elastic_peg_bottom (DEBUG = false) {
difference() {
union () {
cylinder(r = PEG_INNER_D / 2, h = PEG_H, center = true);//inner peg
translate([0, 0, PEG_H / 2 - 1]) cylinder(r = PEG_OUTER_D, h = 2, center = true);
}
if (DEBUG) {
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
}
module elastic_peg_top (DEBUG = false) {
difference() {
union () {
cylinder(r = PEG_OUTER_D / 2, h = PEG_H, center = true);//inner peg
translate([0, 0, PEG_H / 2 - 1]) cylinder(r = PEG_OUTER_D, h = 2, center = true);
translate([0, 0, -PEG_H / 2 - 1]) cylinder(r = (PEG_OUTER_D / 2) + 2, h = 2, center = true);
}
translate([0, 0, (25.4 / 4)]) cylinder(r = (PEG_INNER_D / 2), h = PEG_H , center = true);
if (DEBUG) {
translate([50, 0, 0]) cube([100, 100, 100], center = true);
}
}
}
module elastic_peg_voids () {
translate ([PRESURE_PEG_OFFSET, PRESSURE_PEG_SPACING / 2, 0]){
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
}
translate ([PRESURE_PEG_OFFSET, -PRESSURE_PEG_SPACING / 2, 0]) {
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
}
translate ([BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, 0]){
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
}
translate ([-BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, 0]) {
cylinder(r = (PEG_INNER_D / 2) + .1, h = 50, center = true);
}
}
module reel_holder_bearing () {
$fn = 40;
BASE_D = 14;
//translate([0, 0, -0.9]) cube([3.9, 3.9, 1.9], center = true);
difference() {
translate([0, 0, -0.9]) cylinder(r = 8 / 2, h = 1.9, center = true);
translate([0, 6, -0.9]) cube([8, 8, 1.9], center = true);
}
translate([0, 0, -5.8]) cylinder(r = 8 / 2, h = 8, center = true);
translate([0, 0, -9.9]) cylinder(r = BASE_D / 2, h = 2, center=true);
}
module reel_holder_breaked () {
BREAK_D = 24;
BREAK_INNER_D = 20;
BREAK_VOID = 6;
reel_holder_bearing();
translate([0, 0, -11.5]) cylinder(r = BREAK_D / 2, h = 2, center = true);
translate([0, 0, -11.5 - BREAK_VOID / 2 - 1]) cylinder(r = BREAK_INNER_D / 2, h = BREAK_VOID, center = true);
translate([0, 0, -11.5 - BREAK_VOID - 2]) cylinder(r = BREAK_D / 2, h = 2, center = true);
}
module break () {
BREAK_INNER_D = 20.5;
BREAK_H = 5;
THICKNESS = 8;
difference() {
cylinder(r = (BREAK_INNER_D / 2) + THICKNESS, h = BREAK_H, center = true);
cylinder(r = BREAK_INNER_D / 2, h = BREAK_H + 1, center = true);
translate([0, 50, 0]) cube([100, 100, 100], center = true);
}
translate ([(BREAK_INNER_D / 2) + 11, 0, 0]) {
difference () {
translate([-2, 0, 0]) cylinder(r = 9, h = BREAK_H, center = true);
cylinder(r = 3, h = BREAK_H + 1, center = true);
translate([0, -50, 0]) cube([100, 100, 100], center = true);
}
translate([5, 0, 0]) cylinder(r = 2, h = BREAK_H, center = true);
}
translate ([-(BREAK_INNER_D / 2) - 11, 0, 0]) {
difference () {
translate([2, 0, 0]) cylinder(r = 9, h = BREAK_H, center = true);
cylinder(r = 3, h = BREAK_H + 1, center = true);
translate([0, -50, 0]) cube([100, 100, 100], center = true);
}
translate([-5, 0, 0]) cylinder(r = 2, h = BREAK_H, center = true);
}
}
module reel_holder_gear () {
reel_holder_bearing();
translate([0, 0, -13]) {
difference() {
translate([0, 0, -0.9]) cylinder(r = 8 / 2, h = 24.5 / 4, center = true);
translate([0, 6, -0.9]) cube([8, 8, (24.5 / 4) + 1], center = true);
}
}
}
module idle_roller_plate () {
//translate([0, 0, -.5]) cube([70, 70, 1], center = true);
translate([0, 0, 1]) roller();
translate([0, 30, (39.25 / 2) + .6]) idle_roller_peg();
translate([30, 30, PEG_H / 2 + 2]) idle_roller_peg_top();
translate([30, 0, 5.5 / 2]) rotate([180, 0, 0]) idle_roller_peg_cap();
}
module sprocketed_roller_plate () {
translate([0, 0, 15]) sprocketed_roller_peg();
translate([20, 0, 4.5]) rotate([180, 0, 0]) sprocketed_roller_peg_cap();
}
module plate () {
//translate([0, 0, -.5]) cube([150, 150, 1], center = true);
//pressure elastic_pegs
translate([60, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
translate([60, 45, (PEG_H / 2) + 2]) elastic_peg_top();
translate([45, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
translate([45, 45, (PEG_H / 2) + 2]) elastic_peg_top();
//break elastic_pegs
translate([30, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
translate([30, 45, (PEG_H / 2) + 2]) elastic_peg_top();
translate([15, 60, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_bottom();
translate([15, 45, (PEG_H / 2) + 2]) elastic_peg_top();
//reel holders
translate([60, 25, 15.25]) reel_holder();
translate([40, 25, 15.25]) reel_holder();
translate([20, 25, 15.25]) reel_holder();
translate([00, 25, 15.25]) reel_holder();
}
module sprocketed_roller_mold () {
//sprocketed_roller();
//translate([0, 0, 5]) cube([32, 32, 22],center=true);
//(CUBE = [100, 200, 50], MATERIAL = 3, SIDE_TABS = 1, BOTTOM = true, BOTTOM_TABS = 3, TOP = true, TOP_TABS = 4, PADDING = 4, PROJECTION = false)
Box2D([32, 32, 22], MATERIAL = 3, SIDE_TABS = 2, BOTTOM = true, BOTTOM_TABS = 2, TOP = false, PROJECTION = true);
}
module contact_printer (DEBUG = false) {
translate([0, 0, -15]) inner_box(true);
translate ([0, 15, 5 - (25.4 / 8)]) temp_inner_walls();
translate ([0, 15, -8 + (25.4 / 4) ]) temp_outer_walls();
//translate ([0, 15, -(25.4 / 4) - 12]) temp_bottom();
//projection()
//gears_to_cut();
//translate([0, 0, 20]) reel_holder();
//rotate([0, 0, 90]) bearing_hobbled_rod();
//translate([53, 0, .25]) gate();
translate ([PRESURE_PEG_OFFSET, PRESSURE_PEG_SPACING / 2, -14.25]) {
elastic_peg_bottom();
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
}
translate ([PRESURE_PEG_OFFSET, -PRESSURE_PEG_SPACING / 2, -14.25]) {
elastic_peg_bottom();
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
}
translate ([BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, -14.25]) {
elastic_peg_bottom();
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
}
translate ([-BREAK_PEG_SPACING / 2, BREAK_PEG_OFFSET, -14.25]) {
elastic_peg_bottom();
translate([0, 0, -25.4 / 4 - 2.2]) elastic_peg_top();
}
//negative feed
translate([REEL_SPACING_X / 2, -REEL_SPACING / 2, 0]) {
translate([0, 0, 1]) daylight_spool();
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
//translate([0, 0, -10]) reel_holder_breaked();
translate([0, 0, -25.5]) rotate([0, 0, -40]) break();
}
//negative takeup
translate([REEL_SPACING_X / 2, REEL_SPACING / 2, 0]) {
translate([0, 0, 1]) daylight_spool();
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
translate([0, 0, -10]) reel_holder_gear();
}
//print stock feed
translate([-REEL_SPACING_X / 2, -REEL_SPACING / 2, 0]) {
translate([0, 0, 1]) daylight_spool();
if (DEBUG) {
translate([0, 0, 1]) color([1, 1, 1, .5]) cylinder(r = 150, h = 16, center = true);
}
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
//translate([0, 0, -10]) reel_holder_breaked();
translate([0, 0, -25.5]) rotate([0, 0, 40]) break();
}
//print stock takeup
translate([-REEL_SPACING_X / 2, REEL_SPACING / 2, 0]) {
//translate([0, 0, 1]) daylight_spool();
translate([0, 0, REEL_HOLDER_Z]) reel_holder();
translate([0, 0, -10]) reel_holder_gear();
}
translate([IDLE_OFFSET - 7, (IDLE_SPACING / 2) - 7, -9]) {
roller();
translate([0, 0, 5]) idle_roller_peg();
translate([0, 0, -14]) idle_roller_peg_top();
translate([0, 0, 23]) idle_roller_peg_cap();
}
translate([IDLE_OFFSET, -(IDLE_SPACING / 2), -9]) {
translate([0, 0, 0.5]) roller(DEBUG);
translate([0, 0, 5]) idle_roller_peg();
translate([0, 0, -14]) idle_roller_peg_top(DEBUG);
translate([0, 0, 23.5]) idle_roller_peg_cap(DEBUG);
}
translate([SPROCKETED_OFFSET, -SPROCKETED_SPACING / 2, SPROCKETED_Z]) {
rotate([180, 0 ,0]) {
//difference () {
contact_printer_roller();
//translate([50, 0, 0]) cube([100, 100, 100], center = true);
//}
}
//translate([0, 0, -15]) sprocketed_roller_peg();
//translate([0, 0, -3]) sprocketed_roller_peg_cap();
}
translate([SPROCKETED_OFFSET, SPROCKETED_SPACING / 2, SPROCKETED_Z]) {
rotate([180, 0 ,0]) contact_printer_roller();
//translate([0, 0, -15]) sprocketed_roller_peg();
//translate([0, 0, -3]) sprocketed_roller_peg_cap();
}
//find motor mount point
//translate([0, 157, 0]) cylinder(r = 3, h = 100, center = true);
//takeup motor
translate([0, 157 + 6 + 1.25, 14 + .5]) motor_15RPM();
translate([0, 0, 14.5]) rotate([0, 0, 90]) motor_15RPM();
echo("ROTATING GEARS");
echo(INVOLUTE_ROTATE);
translate([-REEL_SPACING_X / 2, REEL_SPACING / 2, -23]) rotate([0, 0, INVOLUTE_ROTATE]) gears_to_cut();
//translate([REEL_SPACING_X / 2, REEL_SPACING / 2, -23]) rotate([0, 0, 180 - INVOLUTE_ROTATE ]) gears_to_cut();
//translate([75, 0, -15]) light_source();
}
module reel_holder_plate () {
reel_holder();
translate([0, 20, 0]) reel_holder();
translate([20, 20, 0]) reel_holder();
translate([20, 0, 0]) reel_holder();
}
//corner pieces for outer box to support inner box
/*
___________
|/ \|
| |
|\_______/|
*/
module spacer () {
H = 16.3;
W = 25;
difference () {
rotate([0, 0, 45]) cube([W, W, H], center = true);
translate([150, 0, 0]) cube([300, 300, 300], center = true);
}
}
module four_point_connector () {
$fn = 120;
X = 35;
Y = 40;
H = 8.5;
Z = ((H - 6) / 2) - 1;
translate([0, 0, -4.5]) {
difference () {
//plate
rounded_cube([X + 5.6 + 2, Y + 5.6 + 2, 3], d = 2.8 * 2, center = true);
//negative
rounded_cube([X - 7, Y - 7, 4], d = 20, center = true);
}
}
translate([X / 2, Y / 2, Z + 2.5]) cylinder(r = 2.8, h = H + 5, center = true);
translate([X / 2, -Y / 2, Z + 2.5]) cylinder(r = 2.8, h = H + 5, center = true);
translate([-X / 2, Y / 2, Z + .5]) cylinder(r = 2.8, h = H + 1, center = true);
translate([-X / 2, -Y / 2, Z + .5]) cylinder(r = 2.8, h = H + 1, center = true);
}
//contact_printer();
/*projection() {
intersection () {
inner_box();
translate([30, 0, 0]) cube([130, 160, 50], center = true);
}
}*/
//translate([23, 0, 0]) cube([35, 45, 5], center = true);
//translate([8, 0, -26]) rotate([0, 0, 34]) import("/home/mathias/Desktop/InvoluteGear_2.dxf");
//translate([20, 0, -20]) cube([41.6, 0.5, 2], center = true);
//translate([0, 0, 6]) outer_box();
//translate([57.5, 0, 0]) four_point_connector();
translate([40, 0, LAMP_Z]) rotate([0, 0, -90]) {
lamp_plate();
//light_housing();
//light_housing();
}
//reel_holder_plate();
//reel_holder();
//translate([60, 45, PEG_H / 2]) rotate([180, 0, 0]) elastic_peg_top();
//reel_holder_breaked();
//projection() gears_to_cut();
//projection() gears_to_cut_2();
//drive_gear_cap();
//break();
//sprocketed_roller();
//sprocketed_roller_plate();
//projection()
//translate([0, 0, 15 - 6]) inner_box(true);
//projection() outer_box();
//idle_roller_plate();
//plate();
//roller();
//light_source();
//spacer();
//contact_printer_roller();
//sprocketed_roller_mold();

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difference () {
union () {
translate([0, 0, 9.5/4]) cube([25.4, 9.5 * 2, 25.4 + (9.5 / 2)], center = true);
translate([0, (25.4 * 3) / 2, 0]) cube([25.4, 25.4 * 3, 25.4], center = true);
}
cube([25.4, 9.7, 25.4], center = true);
translate([5, 9.5 + (25.4 * 3) / 2, 14]) rotate([0, 45, 0]) cube([25.4 * 2, 25.4 * 3, 25.4], center = true);
}

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include <../readyCAD/ready.scad>
in = 25.4;
$fn = 100;
module arrow () {
difference () {
cube([20, 10, 15], center=true);
translate([0, 0, 5]) rotate([0, 20, 0]) cube([230, 10, 15], center=true);
translate([0, -8, 0]) rotate([0, 0, 15]) cube([230, 10, 15], center=true);
translate([0, 8, 0]) rotate([0, 0, -15]) cube([230, 10, 15], center=true);
}
}
module dial () {
rod_d = (3/8) * in;
outer_d1 = 58;
outer_d2 = 48;
dial_d1 = 30;
dial_d2 = 25;
dial_h2 = 10;
dial_h = 15;
difference () {
union(){
translate([0, 0, dial_h/2]) cylinder(r1 = outer_d1/2, r2 = outer_d2/2, h = dial_h, center =true);
translate([0, 0, dial_h + (dial_h2/2)]) cylinder(r1 = dial_d1/2, r2 = dial_d2/2, h = dial_h2, center =true);
translate([33, 0, 7.5]) arrow();
}
translate([0, 0, rod_d/2 - .5]) cylinder(r = rod_d/2, h = rod_d, center=true);
translate([rod_d - .5, 0, rod_d/2 - .5]) cube([rod_d, 3, rod_d], center=true);
translate([rod_d + 2.5, 0, rod_d/2 - .5]) cube([4, (in/4) + 2, rod_d], center=true);
}
}
//intersection(){
dial();
rotate([0, 0, 20]) decoys(41, 2, 7);
//translate([0, 5.5, 7]) cube([32, 11, 14], center=true);
//}

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include <../ReadyCAD/ready.scad>;
OUTER_D = 44.45;
CAP_D = 57.15;
WALL_THICKNESS = 3;
LENGTH = 95.25;
$fn = 100;
module rail_neg () {
cube([17.4, 4, 120], center = true);
cube([35, 4, 95], center = true);
translate([17.4, -1.5, 0]) cube([17.5, 4, 96], center = true);
translate([-17.4, -1.5, 0]) cube([17.5, 4, 96], center = true);
}
module rail_guide () {
translate([10.2, 0, 0]) cube([3, 4, 72], center = true);
translate([-10.2, 0, 0]) cube([3, 4, 72], center = true);
translate([10.2 - .6, 1.5, 0]) cube([4.3, 1, 72], center = true);
translate([-10.2 + .6, 1.5, 0]) cube([4.3, 1, 72], center = true);
}
module fan_holes () {
dist = 29;
cylinder(r = 34/2, h = 500, center = true);
translate([dist/2, dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
translate([dist/2, -dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
//translate([-dist/2, -dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
translate([-dist/2 + 2.1, -dist/2 + 2.1, 0]) rotate([0, 0, 45]) cube([5, 5, 500], center = true);
translate([-dist/2, dist/2, 0]) cylinder(r = 2.9/2, h = 500, center = true);
}
module light_holder (DECOYS = false) {
//cap
$fn = 200;
difference () {
translate([0,0,(LENGTH / 2) + (WALL_THICKNESS / 2) ]) {
cylinder(r = CAP_D / 2, h = WALL_THICKNESS, center = true);
}
translate([0, 22, 0]) rail_neg();
fan_holes();
}
//tube
difference () {
cylinder(r = OUTER_D / 2, h = LENGTH, center = true);
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS, h = LENGTH + 10, center = true);
translate([0, 22, 0]) rail_neg();
//light
translate([0, 20, -41 + 6]) rotate([90, 0, 0]) cylinder(r = 13/2, h = 25, center = true);
}
//rail
translate([0, 20.5, 12]) rail_guide();
if (DECOYS) {
decoys(36, 48.6, 6);
}
}
module rail (DECOYS = false) {
difference () {
union () {
translate([0, 20.7, 2.4]) cube([17, 1.3, 100], center = true);
translate([0, 21.9, 2.4]) cube([14.2, 2.8, 100], center = true);
}
translate([0, 20, -41 + 6]) rotate([90, 0, 0]) cylinder(r = 9/2, h = 25, center = true);
translate([0, 23.4, -41 + 6]) rotate([90, 0, 0]) cylinder(r = 13/2, h = 3, center = true);
}
translate([0, 24, 52.2]) cube([24, 8, 3], center = true);
if (DECOYS) {
translate([0, 0, -35]) rotate([90, 45, 0]) decoys(25, -22.05);
translate([0, 0, 42]) rotate([90, 45, 0]) decoys(25, -22.05);
}
};
module baffle (DECOYS = false) {
//print 3 of these
difference () {
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.3, h = 7, center = true);
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 2, h = 8, center = true);
}
difference () {
translate([0, 0, 2.5]) cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.3, h = 2, center = true);
translate([58, 0, 0]) cube([100, 100, 100], center = true);
}
if (DECOYS) {
decoys(28, 1.5, 6);
}
}
module LED_mount () {
$fn = 200;
difference () {
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015, h = 10, center = true);
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015 - 2, h = 11, center = true);
translate([0, (OUTER_D / 2) +4, 0]) cube([OUTER_D, OUTER_D, OUTER_D], center = true);
}
translate ([0, 0, -4.5]) {
intersection() {
difference () {
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015, h = 15, center = true);
cylinder(r = (OUTER_D / 2) - WALL_THICKNESS - 0.015 - 2, h = 16, center = true);
}
translate ([0, -17, -1]) cube([7, 7, 15], center = true);
}
}
difference () {
union () {
difference () {
translate([0, -6, 0]) cube([OUTER_D - 8, 2, 10], center = true);
translate([OUTER_D / 2 - 3.5, -6.5, 0]) rotate([0, 0, 60]) cube([4, 2, 10], center = true);
translate([-OUTER_D / 2 + 3.5, -6.5, 0]) rotate([0, 0, -60]) cube([4, 2, 10], center = true);
}
translate([7.5, -5, 0]) cube([4, 4, 10], center = true);
translate([-7.5, -5, 0]) cube([4, 4, 10], center = true);
}
translate([7.5, 0, 0]) rotate([90, 0, 0]) cylinder(r = 1, h = 40, center = true);
translate([0, 0, 0]) rotate([90, 0, 0]) cylinder(r = 1, h = 40, center = true);
translate([-7.5, 0, 0]) rotate([90, 0, 0]) cylinder(r = 1, h = 40, center = true);
}
translate([0, -8, 0]) scale([1.5, 1, 1]) decoys(20, 3);
}
//rail(true);
/*difference() {
light_holder(false);
//translate([0, 0, -36]) LED_mount();
translate([0, 0, 60]) cube([200, 200, 200], center = true);
}
decoys(30, -45.64, 6);*/
baffle();

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$fn = 80;
include <../readyCAD/ready.scad>;
include <./16mm_sprocketed_roller_var.scad>;
BRACE_L = 24;
PLATE_L = 47;
Z = 36;
X = 45;
OUTER_W = 34;
INNER_W = 22.3;
module roller_base (X = 40) {
BEARING_OUTER_D = 22;
BEARING_INNER_D = 8;
R = BEARING_OUTER_D / 2;
BEARING_H = 10;
EXTRA_1 = 1;
EXTRA_2 = 3;
TEST_PAD = X;
MOUNT_HOLES = 27;
OFFSET_H = 2;
//cylinder(r = R, h = BEARING_H, center = true);
translate ([0, 0, -(BEARING_H / 2) - 1]) {
difference() {
translate([0, 0, -1]) cylinder(r = R + EXTRA_2, h = OFFSET_H, center = true);
cylinder(r = BEARING_OUTER_D / 2, h = OFFSET_H + 1, center = true);
}
}
translate ([0, 0, -(BEARING_H / 2) - (OFFSET_H / 2) - 2]) {
cylinder(r = TEST_PAD / 2.5, h = 2, center = true);
}
}
module lamp_plate() {
//middle
difference () {
union () {
//round sides
translate([X / 2, 0, 0]) roller_base(X);
translate([-X / 2, 0, 0]) roller_base(X);
//corners
translate([12 + X / 2, 9, -8]) cube([PLATE_L / 2, PLATE_L / 2, 2], center = true);
translate([-12 - X / 2, 9, -8]) cube([PLATE_L / 2, PLATE_L / 2, 2], center = true);
//middle flat plane
translate([0, 0, -8]) cube([X, Z, 2], center = true);
//back flat plane
translate([0, Z, -8]) {
difference () {
cube([X + PLATE_L, Z, 2], center = true);
//back corner voids
translate([32, 5, 0]) cube([30, Z + 1, 3], center = true);
translate([-32, 5, 0]) cube([30, Z + 1, 3], center = true);
//void for lamp housing
translate([0, 0, 0]) cube([34.15, Z + 1, 3], center = true);
}
}
}
//laser voids
translate([X / 2, 0, 0]) cylinder(r = 22 / 2, h = 31, center = true);
translate([-X / 2, 0, 0]) cylinder(r = 22 / 2, h = 31, center = true);
}
//pegs for corners
translate ([41, 20 - 4.5, 4 - 6]) {
difference () {
cylinder(r = 3 - .2, h = 12, center = true);
translate([0, 7, 0]) cube([10, 10, 50], center = true);
}
translate([0, 0, -6 + 2.4]) cylinder(r1 = 4, r2 = 3 - .2, h = 3, center =true);
}
translate ([-41, 20 - 4.5, 4 - 6]) {
difference () {
cylinder(r = 3 - .2, h = 12, center = true);
translate([0, 7, 0]) cube([10, 10, 50], center = true);
}
translate([0, 0, -6 + 2.4]) cylinder(r1 = 4, r2 = 3 - .2, h = 3, center =true);
}
//slide holder
}
module light_housing () {
color("red") translate([0, 32, -8]) cube([34, 28, 2], center = true);
translate([0, 31, 3]) {
difference () {
cube([OUTER_W, 15 + 8, BRACE_L], center = true);
cube([INNER_W, 15 + 8 + 1, BRACE_L + 1], center = true);
//set screw holes
translate([0, -7, 7]) rotate([0, 90, 0]) cylinder(r = 1, h = 50, center = true, $fn = 40);
//gaps for slide wings
translate([(INNER_W / 2) + 1, (BRACE_L / 2) - 10, 3]) color("green") cube([2, BRACE_L, 20], center = true);
translate([-(INNER_W / 2) - 1, (BRACE_L / 2) - 10, 3]) color("green") cube([2, BRACE_L, 20], center = true);
}
}
//light + acrylic holder
translate([0, 45, 5]) {
rotate([0, 0, 180]) light_holder();
translate([0, -7.5, -11.5]) cube([10, 17, 2], center = true);
translate([0, -1.5, -1]) {
difference () {
cube([OUTER_W, 2, 22], center = true);
cube([9, 2, 22], center = true);
}
}
}
//extended tabs from light housing
translate([20, 35.5, -4]) {
difference () {
union () {
cylinder(r = 5, h = 10, center = true, $fn = 60);
translate([-2.5, 0, 0]) cube([5, 10, 10], center = true);
}
//
difference() {
cylinder(r = 3.05, h = 20, center = true);
translate([-4, 0, 0]) cube([6, 6, 21], center = true);
}
}
}
translate([-20, 35.5, -4]) {
difference() {
union () {
cylinder(r = 5, h = 10, center = true, $fn = 60);
translate([2.5, 0, 0]) cube([5, 10, 10], center = true);
}
//
difference() {
cylinder(r = 3.05, h = 20, center = true);
translate([4, 0, 0]) cube([6, 6, 21], center = true);
}
}
}
}
module lamp_plate_attached () {
difference () {
lamp_plate(.2);
translate([0, 18, -6 - 5.5]) rotate([0, 0, 90]) four_point_connector();
}
}
module corner () {
H = 22;
W = 26;
L = 19;
D = 36;
difference () {
translate([3, 3, 0]) cube([L, W, H], center = true);
//top negative
translate ([-12, -12, 0]) cylinder(r = D / 2, h = H + 1, center = true);
//inner negative
translate ([-10.2, -6, -2.5]) cylinder(r = D / 2, h = H + 1, center = true);
//pin
translate ([7, 9, -(H / 4) - .01]) {
difference() {
cylinder(r = 3.1, h = H / 2, center = true);
translate([0, 7, 0]) cube([10, 10, 50], center = true);
}
//pyramidic cylinder
translate ([0, 0, -4.01]) cylinder(r1 = 4, r2 = 3 - .2, h = 3, center =true);
}
translate([10, -10, 0]) rotate([0, 0, 8]) cube([10, 10, 40], center = true);
}
}
module lamp_front () {
R = 70;
T = 2;
W = 22;
H = 22;
SLIDE_L = 15;
BOT_H = 2;
translate ([0, R, 0]) {
difference () {
intersection () {
difference () {
cylinder(r = R, h = H, center = true, $fn = 360);
cylinder(r = (R - T), h = H + 1, center = true, $fn = 360);
}
translate([0, -R, 0]) cube([W, W, H], center = true);
}
//gate gap
translate([0, -R, 0]) cube([6, W + 1, 18], center = true);
translate ([0, -R - .5, 0]) cube([80, 2, 16.25], center = true);
}
translate([0, -R, 0]) {
//slide sides
translate([(W / 2) - (T / 2), (SLIDE_L / 2) + (T / 2), 0]) {
cube([T, SLIDE_L, H], center = true);
translate([2, 5.25, 1.5]) cube([2, 4.5, 19], center = true);
}
translate([-(W / 2) + (T / 2), (SLIDE_L / 2) + (T / 2), 0]){
cube([T, SLIDE_L, H], center = true);
translate([-2, 5.25, 1.5]) cube([2, 4.5, 19], center = true);
}
//bottom
translate([0, (SLIDE_L / 2) + (T / 2), -(H / 2) + (BOT_H / 2) ]) {
difference () {
cube([W - (T * 2), SLIDE_L, BOT_H], center = true);
translate([0, 8, 0]) cube([11, SLIDE_L, BOT_H + 1], center = true);
}
}
}
}
}
module gate (TYPE = "full", WIDTH = 2) {
$fn = 600;
R = 70 - 2;
T = 2;
W = 17.8;
H = 20;
difference () {
union() {
intersection () {
difference () {
cylinder(r = R, h = H, center = true);
cylinder(r = (R - T), h = H + 1, center = true);
}
translate([0, -R, 0]) cube([W, W, H], center = true);
}
translate([0, -R + 3, 0]) cube([W, T, H], center = true);
translate([0, -R - 0.5, -1]) cube([5.9, 2, 17.9], center = true);
}
if (TYPE == "full") {
translate([0, -R, -.5]) cube([WIDTH, 20, 16], center = true);
}
}
}
module ws2812b (H = 1.4) {
W = 4.91 + .25;
Z = H;
cube([W, W, Z], center = true);
}
module light_holder () {
//
difference () {
translate([0, 0, 0]) cube([10, 2, 18 + 4], center = true);
rotate ([90, 0, 0]) {
ws2812b(9);
translate([0,6.75,0]) ws2812b(9);
translate([0,-6.75,0]) ws2812b(9);
}
}
difference () {
translate([0, 8.5, -1]) color("blue") cube([10, 15, 18 + 2], center = true);
translate([0, 8.501, 0.01]) cube([6, 65, 18], center = true);
}
}
module acrylic_piece (PROJ = false) {
H = 18;
W = 6;
L = 15;
if (PROJ) {
projection() cube([H, L, W], center = true);
} else {
cube([W, L, H], center = true);
}
}
//sync with other file
module four_point_connector (fuzz = 0) {
$fn = 120;
X = 35;
Y = 40;
H = 8.5;
Z = ((H - 6) / 2) - 1;
translate([0, 0, -4.5]) {
difference () {
//plate
rounded_cube([X + 5.6 + 2, Y + 5.6 + 2, 3], d = 2.8 * 2, center = true);
//negative
rounded_cube([X - 7, Y - 7, 4], d = 20, center = true);
}
}
translate([X / 2, Y / 2, Z + 2.5]) cylinder(r = 2.8 + fuzz, h = H + 5, center = true);
translate([X / 2, -Y / 2, Z + 2.5]) cylinder(r = 2.8 + fuzz, h = H + 5, center = true);
translate([-X / 2, Y / 2, Z + .5]) cylinder(r = 2.8 + fuzz, h = H + 1, center = true);
translate([-X / 2, -Y / 2, Z + .5]) cylinder(r = 2.8 + fuzz, h = H + 1, center = true);
}
//translate([22.5, 0, 0]) contact_printer_roller();
//translate([-20, 0, 0]) contact_printer_roller();
module lamp_cover () {
difference () {
//base solid
cube([40, 35, 7], center = true);
//inner negative
translate([0, -3, -2]) cube([34.2, 35, 7], center = true);
//lamp/led negative
translate([0, 3, -.75]) cube([10, 35, 6], center = true);
//front side negative
translate([19, -18, 0]) cube([15, 15, 10], center = true);
translate([-19, -18, 0]) cube([15, 15, 10], center = true);
//screws negative
translate([0, -6, -3.5]) rotate([0, 90, 0]) cylinder(r = 3.5, h = 50, center = true);
}
}
//corner();
translate ([0, 0, 11]) {
rotate([0, 180, 0]) {
//difference() {
//lamp_plate();
//translate([250, 0, 0]) cube([500, 500, 500], center = true);
//rotate([0, 0, 60]) translate([255, 0, 0]) cube([500, 500, 500], center = true);
//}
//translate([0, 30, 14]) lamp_cover();
//lamp_plate_attached();
//translate([0, 18, -6 - 6]) rotate([0, 0, 90]) four_point_connector();
//translate ([34, 6.5, 24]) corner();
//translate ([-34, 6.5, 24]) mirror() corner();
//film plane
//#translate ([0, 16, 4.5]) color("yellow") cube([80, 0.4, 16], center = true);
//moves up to 2.5mm forward
//translate ([0, 16 - 2.5, 4]) color("blue") lamp_front();
//translate ([0, 86.1, 5]) gate(WIDTH = 1);
//acrylic_piece(true);
}
//translate([0, 0, 12]) cube([90, 90, 6], center = true);
}