First draft of reinforced sprocket wheel.
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@ -23,7 +23,8 @@ TopD = 21.66;
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TopC = (TopD * PI) / 8;
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TopH = 1.4;
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motorShaftD = 6;
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motorShaftHobble = 0.8;
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echo(FrameC);
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@ -43,7 +44,16 @@ module sprocket (pos = [0, 0, 0], rot = [0, 0, 0], bevel = false) {
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}
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}
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module sprocketed_roller_body (sprockets = 8, pos = [0, 0, 0], rot = [0, 0, 0], bevel = false) {
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module sprocketed_roller_top_sprockets (pos = [0, 0, 0], rot = [0, 0, 0], sprockets = 8, D, bevel = false) {
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translate(pos) rotate(rot) {
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cylinder(r = R(D), h = SprocketBaseH, center = true);
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for (i = [0: sprockets]) {
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rotate([0, 0, i * 360 / sprockets]) sprocket([(D / 2) - .01, 0, (SprocketBaseH / 2) - (SprocketL / 2)], [0, 90, 0], bevel);
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}
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}
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}
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module sprocketed_roller_body (pos = [0, 0, 0], rot = [0, 0, 0], sprockets = 8, bevel = false, reinforced = false) {
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D = (FrameC * sprockets) / PI;
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LipD = (LipC * sprockets) / PI;
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TopD = (TopC * sprockets) / PI;
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@ -56,7 +66,13 @@ module sprocketed_roller_body (sprockets = 8, pos = [0, 0, 0], rot = [0, 0, 0],
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translate(pos) rotate(rot) {
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//top
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cylinder(r = R(D), h = SprocketBaseH, center = true);
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if (!reinforced) {
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sprocketed_roller_top_sprockets(sprockets = sprockets, D = D, bevel = bevel);
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} else {
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ReinforcedRegistration = (InnerD - 5) / 2;
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cube([ReinforcedRegistration + 5, ReinforcedRegistration, SprocketBaseH], center = true);
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cube([ReinforcedRegistration, ReinforcedRegistration + 5, SprocketBaseH], center = true);
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}
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//center
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translate([0, 0, (InnerH / 2) + (SprocketBaseH / 2)]) {
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@ -77,24 +93,44 @@ module sprocketed_roller_body (sprockets = 8, pos = [0, 0, 0], rot = [0, 0, 0],
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translate([0, 0, (TopBaseH / 2) + InnerH + (SprocketBaseH / 2)]) {
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cylinder(r = R(TopBaseD), h = TopBaseH, center = true);
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}
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for (i = [0: sprockets]) {
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rotate([0, 0, i * 360 / sprockets]) sprocket([(D / 2) - .01, 0, (SprocketBaseH / 2) - (SprocketL / 2)], [0, 90, 0], bevel);
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}
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}
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}
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module sprocketed_roller (sprockets = 8, pos = [0, 0, 0], rot = [0, 0, 0], bevel = false) {
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module sprocketed_roller (pos = [0, 0, 0], rot = [0, 0, 0], sprockets = 8, bevel = false, reinforced = false, model = "") {
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D = (FrameC * sprockets) / PI;
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difference () {
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union () {
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sprocketed_roller_body(sprockets, pos, rot, bevel);
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sprocketed_roller_body(pos = pos, rot = rot, sprockets = sprockets, bevel = bevel, reinforced = reinforced);
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//translate(pos) rotate(rot) addition();
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}
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//translate(pos) rotate(rot) void();
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if (model == "gearbox_motor") {
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translate(pos) rotate(rot) translate([0, 0, 10]) gearbox_motor_shaft_void();
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translate(pos) rotate(rot) m3_nut_void(pos=[D/4, 0, 8.5], rot = [90, 0, 90], H = D/2);
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}
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}
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}
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module bearing_laser (x, y, z, width= 8, hole = true) {
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module sprocketed_roller_reinforced(pos = [0, 0, 0], rot = [0, 0, 0], sprockets = 8, bevel = true, model = "") {
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D = (FrameC * sprockets) / PI;
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difference () {
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sprocketed_roller_top_sprockets (pos = pos, rot = rot, sprockets = sprockets, D = D, bevel = bevel);
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scale([1.01, 1.01, 1]) sprocketed_roller (pos = pos, rot = rot, sprockets = sprockets, bevel = bevel, reinforced = true, model = model);
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}
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}
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module gearbox_motor_shaft (H = 16, pad = 0) {
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difference () {
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cylinder(r = R(motorShaftD) + pad, h = H, center = true, $fn = 60);
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translate([motorShaftD - motorShaftHobble + pad, 0, 0]) cube([motorShaftD, motorShaftD, H + 1], center = true);
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}
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}
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module gearbox_motor_shaft_void (H = 16) {
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pad = 0.2;
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gearbox_motor_shaft(H, pad);
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}
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module bearing_laser_void (x, y, z, width= 8, hole = true) {
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innerD = 8.05;
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outerD = 22.1 - .4;
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fuzz = 0.3;
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@ -108,4 +144,15 @@ module bearing_laser (x, y, z, width= 8, hole = true) {
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}
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}
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sprocketed_roller(sprockets = 24, bevel = true);
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module m3_nut_void (pos = [0, 0, 0], rot = [0, 0, 0], H = 20) {
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translate(pos) rotate(rot) {
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translate([0, 6, -4.25 + (2.75/2)]) cube([6, 12, 2.75], center = true);
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cylinder(r = R(3.25), h = H, center = true, $fn = 30);
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translate([0, 0, -4.25]) hex(R(6), 2.75);
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translate([0, 0, (H/2)-4.5]) cylinder(r = R(6), h = 5, center = true, $fn = 40);
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}
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}
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//sprocketed_roller(sprockets = 18, bevel = false, model = "gearbox_motor", reinforced = true);
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color("red") sprocketed_roller_reinforced(sprockets = 18, bevel = false, model = "gearbox_motor");
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