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Generate the BOM. Need to work on the priceing stage, but works for current purposes.

This commit is contained in:
Matt McWilliams 2024-11-05 20:13:36 -05:00
parent e9b89bd10b
commit bc71d86ee6
12 changed files with 132 additions and 37 deletions
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2
app/data/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.143",
"version": "1.8.144",
"ext_port": 1111,
"profiles": {
"mcopy": {

2
app/package-lock.json generated
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@ -1,6 +1,6 @@
{
"name": "mcopy-app",
"version": "1.8.143",
"version": "1.8.144",
"lockfileVersion": 2,
"requires": true,
"packages": {

2
app/package.json
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@ -1,6 +1,6 @@
{
"name": "mcopy-app",
"version": "1.8.143",
"version": "1.8.144",
"description": "GUI for the mcopy small gauge film optical printer platform",
"main": "main.js",
"scripts": {

2
data/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.143",
"version": "1.8.144",
"ext_port": 1111,
"profiles": {
"mcopy": {

11
hardware/bom/mcopy_gate_BOM.csv Normal file
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@ -0,0 +1,11 @@
module,c,part,part_id,description
front_block,2,M5 hex cap bolt 25mm,N/A,
body,2,M3 hex nut,N/A,Attach slide_catch to gate
body,12,M2.5 hex nut,N/A,Attach idle_roller and filter_holder and slide_rail to gate
body,4,M2.5 hex cap bolt 10mm,N/A,Attach slide_rail to gate
body,2,M2.5 hex cap bolt 25mm,N/A,Attach filter_holder to gate
body,6,M2.5 hex cap bolt 15mm,N/A,Attach idle_roller to gate
body,2,M5 hex nut,N/A,Attach front_block to gate
body,2,M5 hex cap bolt 20mm,N/A,Attach gate to projector
back_plate,1,M2.5 hex nut,N/A,Join the back_plate to the front_plate
front_plate,1,M2.5 hex cap bolt 10mm,N/A,Join the front_plate to the back_plate
1 module c part part_id description
2 front_block 2 M5 hex cap bolt 25mm N/A
3 body 2 M3 hex nut N/A Attach slide_catch to gate
4 body 12 M2.5 hex nut N/A Attach idle_roller and filter_holder and slide_rail to gate
5 body 4 M2.5 hex cap bolt 10mm N/A Attach slide_rail to gate
6 body 2 M2.5 hex cap bolt 25mm N/A Attach filter_holder to gate
7 body 6 M2.5 hex cap bolt 15mm N/A Attach idle_roller to gate
8 body 2 M5 hex nut N/A Attach front_block to gate
9 body 2 M5 hex cap bolt 20mm N/A Attach gate to projector
10 back_plate 1 M2.5 hex nut N/A Join the back_plate to the front_plate
11 front_plate 1 M2.5 hex cap bolt 10mm N/A Join the front_plate to the back_plate

9
hardware/bom/mcopy_gate_BOM_total.csv Normal file
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@ -0,0 +1,9 @@
count,part_id,part,price
2,"M5 hex nut",N/A,
2,"M5 hex cap bolt 25mm",N/A,
2,"M5 hex cap bolt 20mm",N/A,
2,"M3 hex nut",N/A,
13,"M2.5 hex nut",N/A,
2,"M2.5 hex cap bolt 25mm",N/A,
6,"M2.5 hex cap bolt 15mm",N/A,
5,"M2.5 hex cap bolt 10mm",N/A,
1 count part_id part price
2 2 M5 hex nut N/A
3 2 M5 hex cap bolt 25mm N/A
4 2 M5 hex cap bolt 20mm N/A
5 2 M3 hex nut N/A
6 13 M2.5 hex nut N/A
7 2 M2.5 hex cap bolt 25mm N/A
8 6 M2.5 hex cap bolt 15mm N/A
9 5 M2.5 hex cap bolt 10mm N/A

1
hardware/parts/prices.csv Normal file
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@ -0,0 +1 @@
part,part_id,price
1 part part_id price

4
package-lock.json generated
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@ -1,12 +1,12 @@
{
"name": "mcopy",
"version": "1.8.143",
"version": "1.8.144",
"lockfileVersion": 2,
"requires": true,
"packages": {
"": {
"name": "mcopy",
"version": "1.8.143",
"version": "1.8.144",
"license": "MIT",
"dependencies": {
"alert": "file:app/lib/alert",

2
package.json
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@ -1,6 +1,6 @@
{
"name": "mcopy",
"version": "1.8.143",
"version": "1.8.144",
"description": "Small gauge film optical printer platform",
"main": "build.js",
"directories": {

2
processing/mcopy/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.143",
"version": "1.8.144",
"ext_port": 1111,
"profiles": {
"mcopy": {

77
scad/mcopy_gate.scad
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@ -59,6 +59,14 @@ FilmZ = -3.5;
GateBoltX = 21.2;
GateBoltSpacingY = 105;
module m5_nut_bolt (pos = [0, 0, 0], rot = [0, 0, 0], bolt = 20, nut = 4, nutOffset = 0) {
translate(pos) rotate(rot) {
cylinder(r = R(5.25), h = bolt, center = true, $fn = 40);
translate([0, 0, nutOffset]) cylinder(r = R(9), h = nut, center = true, $fn = 6);
translate([-10, 0, nutOffset]) cube([20, 7.75, nut], center = true);
}
}
module m2_5_nut (H, pad = 0) {
scale([(2.6 + pad) / 3, (2.6 + pad) / 3, 1]) m3_nut(H);
}
@ -116,7 +124,7 @@ module front_plate_void (pos = [0, 0, 0]) {
}
}
//BOM: 1, M2.5x10mm
//BOM: 1, M2.5 hex cap bolt 10mm, N/A, Join the front_plate to the back_plate
module front_plate () {
difference () {
union () {
@ -289,6 +297,7 @@ module back_plate_void (pos = [0, 0, 0]) {
}
}
//BOM: 1, M2.5 hex nut, N/A, Join the back_plate to the front_plate
module back_plate () {
RodZ = 4;
ExtraPlateZ = 1;
@ -341,8 +350,6 @@ module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
}
//1x m2.5 bolt - 15mm
//1x m2.5 nut
module sprocketed_roller_nut_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
$fn = 80;
translate(pos) rotate(rot) difference() {
@ -365,7 +372,14 @@ module sprocketed_roller_nut_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
}
//BOM: m5 bolt 20mm
//BOM: 2, M5 hex cap bolt 20mm, N/A, Attach gate to projector
//BOM: 2, M5 hex nut, N/A, Attach front_block to gate
//BOM: 6, M2.5 hex cap bolt 15mm, N/A, Attach idle_roller to gate
//BOM: 2, M2.5 hex cap bolt 25mm, N/A, Attach filter_holder to gate
//BOM: 4, M2.5 hex cap bolt 10mm, N/A, Attach slide_rail to gate
//BOM: 12, M2.5 hex nut, N/A, Attach idle_roller and filter_holder and slide_rail to gate
//BOM: 2, M3 hex nut, N/A, Attach slide_catch to gate
//BOM, 2, Bearing, N/A, Center sprocketed_roller in gate voids and allow for smooth rotation
module body (pos = [0, 0, 0], gauge = "16mm") {
translate(pos) {
difference() {
@ -412,8 +426,8 @@ module body (pos = [0, 0, 0], gauge = "16mm") {
translate([0, -GateBoltSpacingY / 2, (BodyZ / 2) - GateBoltX]) rotate([0, 90, 0]) cylinder(r = R(7), h = 40, center = true, $fn = 40);
//front plate post voids
translate([0, FrontPlatePostSpacingX / 2, BodyZ / 2]) cylinder(r = R(8), h = 20, center = true, $fn = 80);
translate([0, -FrontPlatePostSpacingX / 2, BodyZ / 2]) cylinder(r = R(8), h = 20, center = true, $fn = 80);
translate([0, FrontPlatePostSpacingX / 2, BodyZ / 2]) cylinder(r = R(8), h = 12, center = true, $fn = 80);
translate([0, -FrontPlatePostSpacingX / 2, BodyZ / 2]) cylinder(r = R(8), h = 12, center = true, $fn = 80);
//spring void
translate([4, 0, 2.5]) cylinder(r = R(6.5), h = BodyZ, center = true, $fn = 60);
@ -425,7 +439,12 @@ module body (pos = [0, 0, 0], gauge = "16mm") {
//voids for slide catch
slide_catch_nut_void([-3, 24, -(BodyZ / 2) - 5]);
slide_catch_nut_void([-3, 42, -(BodyZ / 2) - 5 ]);
//voids for m5 nut
m5_nut_bolt([0, FrontPlatePostSpacingX / 2, 22], [0, 0, 0], bolt = 30, nutOffset = -6);
m5_nut_bolt([0, -FrontPlatePostSpacingX / 2, 22], [0, 0, 0], bolt = 30, nutOffset = -6);
}
}
}
@ -554,10 +573,10 @@ module front_block_post (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate(pos) rotate(rot) {
difference () {
union () {
cylinder(r = R(7.5), h = 10, center = true, $fn = 80);
translate([0, 0, -10 / 2]) sphere(r = R(7.5), $fn = 80);
cylinder(r = R(7.5), h = 5, center = true, $fn = 80);
translate([0, 0, -5 / 2]) sphere(r = R(7.5), $fn = 80);
}
translate([0, 0, -12]) cube([10, 10, 10], center = true);
translate([0, 0, -9.5]) cube([10, 10, 10], center = true);
}
}
}
@ -590,15 +609,15 @@ module front_block_film_path (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
}
//BOM: 2, M5 hex cap bolt 25mm, N/A
module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate(pos) rotate(rot) {
difference () {
union () {
cube([BodyX, BodyY, 6.5], center = true);
translate([(BodyX / 2) + ((48 - BodyX) / 2) - 0.01, 0, 0]) cube([48 - BodyX, 58.5, 6.5], center = true);
front_block_post([0, FrontPlatePostSpacingX / 2, -(20 / 2) + 4]);
front_block_post([0, -FrontPlatePostSpacingX / 2, -(20 / 2) + 4]);
front_block_post([0, FrontPlatePostSpacingX / 2, -(20 / 2) + 6]);
front_block_post([0, -FrontPlatePostSpacingX / 2, -(20 / 2) + 6]);
}
translate([(BodyX / 2) + ((48 - BodyX) / 2) - 5.5, 0, 0]) cylinder(r = R(19), h = 6.5 + 1, center = true, $fn = 100);
@ -607,11 +626,11 @@ module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
front_block_bolt_and_nut_void([12.75, -24.5, -0.5], [-90, 0, 0]);
front_block_bolt_and_nut_void([12.75 + 10, -24.5, -0.5], [-90, 0, 0]);
//m5 notch
translate([0, 52, 0]) {
cylinder(r = R(5.6), h = 10, center = true, $fn = 50);
translate([0, 50 / 2, 0]) cube([5.6, 50, 10], center = true);
}
//m5 bolts
translate([0, FrontPlatePostSpacingX / 2, 0]) cylinder(r = R(5.25), h = 40, center = true, $fn = 40);
translate([0, -FrontPlatePostSpacingX / 2, 0]) cylinder(r = R(5.25), h = 40, center = true, $fn = 40);
//countersink bolts
translate([4.25, 0, -10 / 2]) cylinder(r = R(6), h = 10, center = true, $fn = 40);
translate([-5, PlateBoltSpacingY / 2, -10 / 2]) cylinder(r = R(6), h = 10, center = true, $fn = 40);
@ -658,9 +677,9 @@ module debug () {
//gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, -3]);
//front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]);
//film_clearance_void([0, 0, 15]);
color("blue") translate([8, 0, FilmZ]) cube([16, 150, 0.1], center = true);
sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0]);
sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
color("blue") translate([8, 5, FilmZ]) 16mm_film(18, true, true);
//sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0]);
//sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
//bearing_debug([-6.8, KeySpacingY / 2, KeyZ], [0, 90, 0]);
//bearing_debug([-6.8, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
@ -668,24 +687,24 @@ module debug () {
color("blue") sprocketed_roller_nut_16mm([-8.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
translate([(-BodyX / 2) - 1, 0, -BodyZ / 2]) body(gauge = "16mm");
idle_roller_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
//idle_roller_post_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
/*idle_roller_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_post_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, -IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, -IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, -IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, -IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);*/
//slide_rail([-BodyX + (7 / 2) - 0.6, 11.5, (-BodyZ / 2) - 6], "A");
//slide_rail([-BodyX + (7 / 2) - 0.6, -11.5, (-BodyZ / 2) - 6], "B");
slide_rail([-BodyX + (7 / 2) - 0.6, 11.5, (-BodyZ / 2) - 6], "A");
slide_rail([-BodyX + (7 / 2) - 0.6, -11.5, (-BodyZ / 2) - 6], "B");
slide([-BodyX + (7 / 2) - 0.4, 0, FilmZ + (-BodyZ / 2) + 1]);
slide_catch([-13, 34, -51.5]);
front_block([(-BodyX / 2) - 1, 0, 6.5 / 2 + 10]);
front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25 + 10]);
front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25 + 10], [0, 0, 180]);
front_block([(-BodyX / 2) - 1, 0, 6.5 / 2]);
front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]);
front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25 ], [0, 0, 180]);
filter_block([11, 0, -28], side = "A");
filter_block([11, 0, -28], side = "B");
@ -694,7 +713,7 @@ module debug () {
}
}
PART="front_block_16mmx";
PART="body_16mmx";
if (PART == "front_plate") {
rotate([0, 180, 0]) front_plate();

55
scripts/bom.sh Normal file
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@ -0,0 +1,55 @@
#!/bin/bash
if [[ "${1}" == "" ]]; then
echo "Please use a .scad file as first argument"
exit 1
fi
FILENAME=$(basename "${1}" | tr '[:upper:]' '[:lower:]')
EXTENSION="${FILENAME##*.}"
if [[ "${EXTENSION}" != "scad" ]]; then
echo "Please use a .scad file as first argument, not .${EXTENSION}"
exit 2
fi
if [[ ! -f "${1}" ]]; then
echo "File ${1} does not exist"
exit 3
fi
mkdir -p ./hardware/bom
NAME="${FILENAME%.*}"
DESTINATION="./hardware/bom/${NAME}_BOM.csv"
TOTAL="./hardware/bom/${NAME}_BOM_total.csv"
touch "${DESTINATION}"
touch "${TOTAL}"
DESTINATION=$(realpath "${DESTINATION}")
TOTAL=$(realpath "${TOTAL}")
PRICES=$(realpath "./hardware/parts/prices.csv")
MODULE=""
echo "module,c,part,part_id,description" > "${DESTINATION}"
tac "${1}" | while read line; do
module=$(echo "${line}" | grep 'module')
if [[ "${module}" != "" ]]; then
MODULE=$(echo "${module}" | xargs | awk '{print $2}' | awk -F'{' '{print $1}')
fi
bom=$(echo "${line}" | grep '//' | grep 'BOM' | awk -F'BOM:' '{print $2}'| xargs)
if [[ "${bom}" != "" ]]; then
COUNT=$(echo "${bom}" | awk -F',' '{print $1}' | xargs)
PART=$(echo "${bom}" | awk -F',' '{print $2}' | xargs)
ID=$(echo "${bom}" | awk -F',' '{print $3}' | xargs)
DESCRIPTION=$(echo "${bom}" | awk -F',' '{print $4}' | xargs)
echo "[${MODULE}] ${COUNT}x ${PART} (${ID})"
echo "${MODULE},${COUNT},${PART},${ID},${DESCRIPTION}" >> "${DESTINATION}"
fi
done
echo "count,part_id,part,price" > "${TOTAL}"
sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${DESTINATION} bom" -cmd ".import ${PRICES} prices"\
'SELECT SUM(c),part,part_id, SUM(c) * (SELECT prices.price FROM prices WHERE prices.part = bom.part) as price FROM bom GROUP BY part ORDER BY part DESC;' >> "${TOTAL}"