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All work on gate before m3 -> m2.5 changes and other updates based on physical assembling and testing.

This commit is contained in:
Matt McWilliams 2024-10-17 20:59:51 -04:00
parent 2b2fc66581
commit 9515232d12
18 changed files with 58426 additions and 51037 deletions
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2
app/data/cfg.json
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@ -1,5 +1,5 @@
{ {
"version": "1.8.140", "version": "1.8.141",
"ext_port": 1111, "ext_port": 1111,
"profiles": { "profiles": {
"mcopy": { "mcopy": {

2
app/package-lock.json generated
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@ -1,6 +1,6 @@
{ {
"name": "mcopy-app", "name": "mcopy-app",
"version": "1.8.140", "version": "1.8.141",
"lockfileVersion": 2, "lockfileVersion": 2,
"requires": true, "requires": true,
"packages": { "packages": {

2
app/package.json
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@ -1,6 +1,6 @@
{ {
"name": "mcopy-app", "name": "mcopy-app",
"version": "1.8.140", "version": "1.8.141",
"description": "GUI for the mcopy small gauge film optical printer platform", "description": "GUI for the mcopy small gauge film optical printer platform",
"main": "main.js", "main": "main.js",
"scripts": { "scripts": {

2
data/cfg.json
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@ -1,5 +1,5 @@
{ {
"version": "1.8.140", "version": "1.8.141",
"ext_port": 1111, "ext_port": 1111,
"profiles": { "profiles": {
"mcopy": { "mcopy": {

4
package-lock.json generated
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@ -1,12 +1,12 @@
{ {
"name": "mcopy", "name": "mcopy",
"version": "1.8.140", "version": "1.8.141",
"lockfileVersion": 2, "lockfileVersion": 2,
"requires": true, "requires": true,
"packages": { "packages": {
"": { "": {
"name": "mcopy", "name": "mcopy",
"version": "1.8.140", "version": "1.8.141",
"license": "MIT", "license": "MIT",
"dependencies": { "dependencies": {
"alert": "file:app/lib/alert", "alert": "file:app/lib/alert",

2
package.json
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@ -1,6 +1,6 @@
{ {
"name": "mcopy", "name": "mcopy",
"version": "1.8.140", "version": "1.8.141",
"description": "Small gauge film optical printer platform", "description": "Small gauge film optical printer platform",
"main": "build.js", "main": "build.js",
"directories": { "directories": {

2
processing/mcopy/cfg.json
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@ -1,5 +1,5 @@
{ {
"version": "1.8.140", "version": "1.8.141",
"ext_port": 1111, "ext_port": 1111,
"profiles": { "profiles": {
"mcopy": { "mcopy": {

103
scad/mcopy_gate.scad
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@ -24,7 +24,7 @@ AlignmentSpacingY = 22.7;
PlateBoltSpacingY = 14; PlateBoltSpacingY = 14;
PlateBoltX = 2.58; PlateBoltX = 2.58;
BoltD = 2.55; BoltD = 2.75;
AlignmentD = 2; AlignmentD = 2;
Standard16OffsetY = 0.75; Standard16OffsetY = 0.75;
@ -168,7 +168,7 @@ module gate_mask_slide (pos = [0, 0, 0], pad = 0.0, format = "") {
//alignment //alignment
translate([-14.5, 0, 0]) { translate([-14.5, 0, 0]) {
cylinder(r = R(BoltD), h = 20, center = true, $fn = 40); cylinder(r = R(BoltD), h = 20, center = true, $fn = 40);
translate([0, 0, -3.5]) scale([2.5/3, 2.5/3, 1]) m3_nut(); translate([0, 0, -3.5]) scale([2.6/3, 2.6/3, 1]) m3_nut();
} }
gate_mask_text(format); gate_mask_text(format);
difference () { difference () {
@ -303,7 +303,8 @@ module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
union () { union () {
sprocketed_roller(bevel = true); sprocketed_roller(bevel = true);
translate([0, 0, 3.85]) cylinder(r1 = R(TaperD), r2 = R(TaperD - TaperH), h = TaperH, center = true); translate([0, 0, 3.85]) cylinder(r1 = R(TaperD), r2 = R(TaperD - TaperH), h = TaperH, center = true);
translate([0, 0, -0.2]) cylinder(r = R(11), h = 9.5, center = true, $fn = 60); //touches bearing
translate([0, 0, 0.3]) cylinder(r = R(11), h = 9.5, center = true, $fn = 60);
translate([0, 0, -10]) cylinder(r = R(8), h = 17, center = true, $fn = 60); translate([0, 0, -10]) cylinder(r = R(8), h = 17, center = true, $fn = 60);
translate([0, 0, -21.15]) cylinder(r = R(6), h = 10, center = true); translate([0, 0, -21.15]) cylinder(r = R(6), h = 10, center = true);
} }
@ -337,9 +338,9 @@ module sprocketed_roller_nut_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate([-(15 / 2) - (6 / 2), 0, -5]) cube([15, 15, 40], center = true); translate([-(15 / 2) - (6 / 2), 0, -5]) cube([15, 15, 40], center = true);
} }
translate([0, 0, -5.85]) rotate([0, 90, 0]) { translate([0, 0, -5.85]) rotate([0, 90, 0]) {
cylinder(r = R(2.5), h = 30, center = true, $fn = 30); cylinder(r = R(2.75), h = 30, center = true, $fn = 30);
translate([0, 0, -21]) cylinder(r = R(4.5), h = 30, center = true, $fn = 30); translate([0, 0, -21]) cylinder(r = R(4.5), h = 30, center = true, $fn = 30);
translate([0, 0, 22]) scale([2.5/3, 2.5/3, 1]) m3_nut(30); translate([0, 0, 22]) scale([2.6/3, 2.6/3, 1]) m3_nut(30);
} }
} }
} }
@ -375,14 +376,14 @@ module body (pos = [0, 0, 0], gauge = "16mm") {
translate([-BodyX + 7.5, 0, 0]) cube([BodyX, PlateY + 2, BodyZ + 1], center = true); translate([-BodyX + 7.5, 0, 0]) cube([BodyX, PlateY + 2, BodyZ + 1], center = true);
//add slides //add slides
m3_nut_bolt([6, 13.2, 8], [0, 90, 0], nut = 8); m3_nut_bolt([6, 13.2, 8], [0, 90, 0], nut = 10);
m3_nut_bolt([6, -13.2, 8], [0, 90, 0], nut = 8); m3_nut_bolt([6, -13.2, 8], [0, 90, 0], nut = 10);
m3_nut_bolt([6, 13.2, -18], [0, 90, 0], nut = 8); m3_nut_bolt([6, 13.2, -18], [0, 90, 0], nut = 10);
m3_nut_bolt([6, -13.2, -18], [0, 90, 0], nut = 8); m3_nut_bolt([6, -13.2, -18], [0, 90, 0], nut = 10);
//filter holder bolts //filter holder bolts
m3_nut_bolt([0, 13.2, -5], [0, 90, 0]); m3_nut_bolt([0, 13.2, -5], [0, 90, 0], nut = 12);
m3_nut_bolt([0, -13.2, -5], [0, 90, 0]); m3_nut_bolt([0, -13.2, -5], [0, 90, 0], nut = 12);
//idle rollers //idle rollers
m3_nut_bolt([-2, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ], [0, 90, 0], nut = BodyX, bolt = BodyX + 40); m3_nut_bolt([-2, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ], [0, 90, 0], nut = BodyX, bolt = BodyX + 40);
@ -401,7 +402,7 @@ module body (pos = [0, 0, 0], gauge = "16mm") {
translate([0, -FrontPlatePostSpacingX / 2, BodyZ / 2]) cylinder(r = R(8), h = 20, center = true, $fn = 80); translate([0, -FrontPlatePostSpacingX / 2, BodyZ / 2]) cylinder(r = R(8), h = 20, center = true, $fn = 80);
//spring void //spring void
translate([3, 0, BodyZ / 2]) cylinder(r = R(5), h = 50, center = true, $fn = 60); translate([4, 0, 2.5]) cylinder(r = R(6.5), h = BodyZ, center = true, $fn = 60);
//void for hex key //void for hex key
translate([-4.2, KeySpacingY / 2, BodyZ / 2]) cylinder(r = R(3), h = 20, center = true, $fn = 40); translate([-4.2, KeySpacingY / 2, BodyZ / 2]) cylinder(r = R(3), h = 20, center = true, $fn = 40);
@ -468,14 +469,22 @@ module slide (pos = [0, 0, 0]) {
translate(pos) { translate(pos) {
difference() { difference() {
union () { union () {
cube([6.5, 13, BodyZ - 10], center = true); cube([6.5, 13, BodyZ], center = true);
translate([1.25, 0, 0]) cube([1.7, 20, BodyZ - 10], center = true); translate([1.25, 0, 0]) cube([1.7, 20, BodyZ], center = true);
translate([0, 0, (BodyZ / 2) - 3]) cube([6.5, 20.5, 9], center = true); translate([0, 0, (BodyZ / 2) - 3]) cube([6.5, 20.5, 9], center = true);
} }
translate([1, 0, (BodyZ / 2) - 1.1]) cube([6.5, 20.5 + 1, 8], center = true); translate([1, 0, (BodyZ / 2) - 1.1]) cube([6.5, 20.5 + 1, 8], center = true);
//bolts //bolts
translate([0, PlateBoltSpacingY / 2, (BodyZ / 2) - 2]) cylinder(r = R(BoltD), h = 10, center = true , $fn = 30); translate([1/2, PlateBoltSpacingY / 2, (BodyZ / 2) - 3]) {
translate([0, -PlateBoltSpacingY / 2, (BodyZ / 2) - 2]) cylinder(r = R(BoltD), h = 10, center = true , $fn = 30); cylinder(r = R(BoltD), h = 10, center = true , $fn = 30);
translate([0, 0, -6]) scale([2.6/3, 2.6/3, 1]) m3_nut(3);
translate([0, 2, -6]) scale([2.6/3, 2.6/3, 1]) m3_nut(3);
}
translate([1/2, -PlateBoltSpacingY / 2, (BodyZ / 2) - 3]) {
cylinder(r = R(BoltD), h = 10, center = true , $fn = 30);
translate([0, 0, -6]) scale([2.6/3, 2.6/3, 1]) m3_nut(3);
translate([0, -2, -6]) scale([2.6/3, 2.6/3, 1]) m3_nut(3);
}
//hole for notch //hole for notch
translate([0, 0, 23 - 26.7]) rotate([0, 90, 0]) { translate([0, 0, 23 - 26.7]) rotate([0, 90, 0]) {
cylinder(r = R(6), h = 20, center = true, $fn = 80); cylinder(r = R(6), h = 20, center = true, $fn = 80);
@ -499,9 +508,9 @@ module front_block_post (pos = [0, 0, 0], rot = [0, 0, 0]) {
module front_block_bolt_and_nut_void (pos = [0, 0, 0], rot = [0, 0, 0]) { module front_block_bolt_and_nut_void (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate(pos) rotate(rot) { translate(pos) rotate(rot) {
rotate([0, 0, 30]) scale([2.5/3, 2.5/3, 1]) m3_nut(3); rotate([0, 0, 30]) scale([2.6/3, 2.6/3, 1]) m3_nut(3);
translate([0, 15, 0]) cube([4.8, 30, 3], center = true); translate([0, 15, 0]) cube([4.8, 30, 3], center = true);
cylinder(r = R(2.5), h = 10, center = true, $fn = 40); cylinder(r = R(2.75), h = 10, center = true, $fn = 40);
} }
} }
@ -534,7 +543,7 @@ module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
front_block_post([0, FrontPlatePostSpacingX / 2, -(20 / 2) + 4]); front_block_post([0, FrontPlatePostSpacingX / 2, -(20 / 2) + 4]);
front_block_post([0, -FrontPlatePostSpacingX / 2, -(20 / 2) + 4]); front_block_post([0, -FrontPlatePostSpacingX / 2, -(20 / 2) + 4]);
} }
translate([(BodyX / 2) + ((48 - BodyX) / 2) - 5, 0, 0]) cylinder(r = R(17), h = 6.5 + 1, center = true, $fn = 100); translate([(BodyX / 2) + ((48 - BodyX) / 2) - 5.5, 0, 0]) cylinder(r = R(19), h = 6.5 + 1, center = true, $fn = 100);
front_block_bolt_and_nut_void([12.75, 24, -0.5], [90, 0, 0]); front_block_bolt_and_nut_void([12.75, 24, -0.5], [90, 0, 0]);
front_block_bolt_and_nut_void([12.75 + 10, 24, -0.5], [90, 0, 0]); front_block_bolt_and_nut_void([12.75 + 10, 24, -0.5], [90, 0, 0]);
@ -546,17 +555,50 @@ module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
} }
} }
module m3_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], bolt = 20, cap = 6) {
translate(pos) rotate(rot) {
translate([0, 0, cap / 2]) cylinder(r = R(6), h = cap, center = true, $fn = 40);
translate([0, 0, -(bolt / 2) + 0.1]) cylinder(r = R(3.25), h = bolt, center = true, $fn = 30);
}
}
module filter_block (pos = [0, 0, 0], rot = [0, 0, 0], side = "A") {
translate(pos) rotate(rot) {
difference () {
cube([24, 33, 25.4], center = true);
cube([24 + 1, 18, 25.4 + 1], center = true);
translate([0, 0, 7]) cube([24 + 1, 26, 3.25], center = true);
translate([0, 0, -10]) cube([24 + 1, 26, 3.25], center = true);
translate([0, 0, 3.5]) cube([24 + 1, 26, 1.5], center = true);
translate([0, 0, -6.5]) cube([24 + 1, 26, 1.5], center = true);
//
m3_bolt_void([8, 13.1, -2.25], [0, 90, 0], bolt = 24);
m3_bolt_void([8, -13.1, -2.25], [0, 90, 0], bolt = 24);
m3_bolt_void([-28, 13.1, 10.95], [0, -90, 0], bolt = 24);
m3_bolt_void([-28, -13.1, 10.95], [0, -90, 0], bolt = 24);
if (side == "A") {
translate([0, 50, 0]) cube([100, 100, 100], center = true);
} else if (side == "B") {
translate([0, -50, 0]) cube([100, 100, 100], center = true);
}
}
}
}
module debug () { module debug () {
difference () { difference () {
union () { union () {
FilmZ = -3.5; // - 3.6; //retraction distance FilmZ = -3.5; // - 3.6; //retraction distance
translate([0, 0, FilmZ + 1.4]) front_plate(); translate([0, 0, FilmZ + 1.4]) front_plate();
translate([0, 0, FilmZ - 1.4]) back_plate(); translate([0, 0, FilmZ - 1.4]) back_plate();
//gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - 1.4]); gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - 1.4]);
gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, -3]); //gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, -3]);
//front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]); //front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]);
//film_clearance_void([0, 0, 15]); //film_clearance_void([0, 0, 15]);
color("blue") translate([8, 0, FilmZ]) cube([16, 150, 0.1], center = true); //color("blue") translate([8, 0, FilmZ]) cube([16, 150, 0.1], center = true);
sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0]); sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0]);
sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]); sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
@ -573,20 +615,23 @@ module debug () {
idle_roller_16mm([9, IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]); idle_roller_16mm([9, IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, -IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]); idle_roller_16mm([9, -IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
*/ */
slide_rail([-BodyX + (7 / 2) - 0.6, 11.5, (-BodyZ / 2) - 6], "A"); //slide_rail([-BodyX + (7 / 2) - 0.6, 11.5, (-BodyZ / 2) - 6], "A");
slide_rail([-BodyX + (7 / 2) - 0.6, -11.5, (-BodyZ / 2) - 6], "B"); //slide_rail([-BodyX + (7 / 2) - 0.6, -11.5, (-BodyZ / 2) - 6], "B");
slide([-BodyX + (7 / 2) - 0.6, 0, FilmZ + (-BodyZ / 2) + 1]); slide([-BodyX + (7 / 2) - 0.4, 0, FilmZ + (-BodyZ / 2) + 1]);
front_block([(-BodyX / 2) - 1, 0, 6.5 / 2]); front_block([(-BodyX / 2) - 1, 0, 6.5 / 2]);
front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]); front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]);
front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25], [0, 0, 180]); front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25], [0, 0, 180]);
filter_block([11, 0, -28], side = "A");
filter_block([11, 0, -28], side = "B");
} }
//translate([-60, 0, 0]) cube([100, 100, 100], center = true); //translate([-60, 0, 0]) cube([100, 100, 100], center = true);
} }
} }
PART="front_block_film_path"; PART="body_16mmx";
if (PART == "front_plate") { if (PART == "front_plate") {
rotate([0, 180, 0]) front_plate(); rotate([0, 180, 0]) front_plate();
@ -599,7 +644,7 @@ if (PART == "front_plate") {
} else if (PART == "mask_slide_super16") { } else if (PART == "mask_slide_super16") {
rotate([180, 0, 0]) gate_mask_slide_super16(); rotate([180, 0, 0]) gate_mask_slide_super16();
} else if (PART == "sprocketed_roller_16mm") { } else if (PART == "sprocketed_roller_16mm") {
sprocketed_roller_16mm(); rotate([180, 0, 0]) sprocketed_roller_16mm();
} else if (PART == "sprocketed_roller_nut_16mm") { } else if (PART == "sprocketed_roller_nut_16mm") {
sprocketed_roller_nut_16mm(); sprocketed_roller_nut_16mm();
} else if (PART == "idle_roller_16mm") { } else if (PART == "idle_roller_16mm") {
@ -612,6 +657,10 @@ if (PART == "front_plate") {
slide_rail(side = "A"); slide_rail(side = "A");
} else if (PART == "slide_rail_b"){ } else if (PART == "slide_rail_b"){
slide_rail(side = "B"); slide_rail(side = "B");
} else if (PART == "filter_block_a") {
filter_block(side = "A");
} else if (PART == "filter_block_b"){
filter_block(side = "B");
} else if (PART == "body_16mm") { } else if (PART == "body_16mm") {
rotate([0, 90, 0]) body(gauge = "16mm"); rotate([0, 90, 0]) body(gauge = "16mm");
} else if (PART == "front_block_film_path") { } else if (PART == "front_block_film_path") {

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stl/mcopy_gate_sprocketed_roller_16mm.stl
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stl/mcopy_gate_sprocketed_roller_nut_16mm.stl
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