BOM script produces links to parts

hardware/bom/mcopy_gate_BOM.csv

@@ -1,13 +1,13 @@
 module,quantity,part,part_id,description
-front_block_pegs,2,M2.5 hex cap bolts 10mm,N/A,Fasctens front_block_pegs to front_block
+front_block_pegs,2,M2.5 hex cap bolt 10mm,N/A,Fasctens front_block_pegs to front_block
 front_block,4,M2.5 hex nut,N/A,Attach the film path blocks
 front_block,2,M5 hex cap bolt 25mm,N/A,Attach the front_block to the body
-body,2,Bearing,N/A,Center sprocketed_roller in gate voids and allow for smooth rotation
+body,2,608-RS Ball Bearing,608-RS,Center sprocketed_roller in gate voids and allow for smooth rotation
 body,2,M3 hex nut,N/A,Attach slide_catch to gate
 body,12,M2.5 hex nut,ISO 4032,Attach idle_roller and filter_holder and slide_rail to gate
 body,4,M2.5 hex cap bolt 10mm,N/A,Attach slide_rail to gate
 body,2,M2.5 hex cap bolt 25mm,N/A,Attach filter_holder to gate
-body,6,M2.5 hex cap bolt 15mm,N/A,Attach idle_roller to gate
+body,6,M2.5 hex cap bolt 16mm,N/A,Attach idle_roller to gate
 body,2,M5 hex nut,N/A,Attach front_block to gate
 body,2,M5 hex cap bolt 20mm,N/A,Attach gate to projector
 sprocketed_roller_nut_16mm,2,M2.5 hex nut,ISO 4032,Attaches the bolt to the nut

hardware/bom/mcopy_gate_BOM_total.csv

@@ -1,13 +1,11 @@
-quantity,part_id,part,price
+quantity,part,part_id,price
-2,"M5 hex nut",N/A,0
+2,"M5 hex nut",N/A,10
-2,"M5 hex cap bolt 25mm",N/A,0
+2,"M5 hex cap bolt 25mm",N/A,54
-2,"M5 hex cap bolt 20mm",N/A,0
+2,"M5 hex cap bolt 20mm",N/A,38
-2,"M3 hex nut",N/A,6
+2,"M3 hex nut",N/A,7
-19,"M2.5 hex nut",N/A,171
+19,"M2.5 hex nut",N/A,120
-2,"M2.5 hex cap bolts 10mm",N/A,0
+2,"M2.5 hex cap bolt 25mm",N/A,12
-2,"M2.5 hex cap bolt 25mm",N/A,0
+8,"M2.5 hex cap bolt 16mm",N/A,112
-2,"M2.5 hex cap bolt 16mm","ISO 4762",0
+7,"M2.5 hex cap bolt 10mm",N/A,98
-6,"M2.5 hex cap bolt 15mm",N/A,0
+2,"608-RS Ball Bearing",608-RS,36
-5,"M2.5 hex cap bolt 10mm",N/A,0
+46,TOTAL,N/A,487
-2,Bearing,N/A,0
-46,N/A,TOTALS,177

hardware/bom/mcopy_rails_BOM.csv

@@ -1,4 +1,4 @@
 module,quantity,part,part_id,description
-sled,8,Radial bearing,N/A,For something
+sled,8,608-RS Ball Bearing,608-RS,To smooth sled moving along rails
 sled,2,Linear bearing,N/A,For center rails
-sled,2,T8 Nut,N/A,For drive screw
+sled,2,T8 Nut,Tr8x2,For drive screw

hardware/bom/mcopy_rails_BOM_total.csv

@@ -1,5 +1,5 @@
-quantity,part_id,part,price
+quantity,part,part_id,price
-2,"T8 Nut",N/A,0
+2,"T8 Nut",Tr8x2,499
-8,"Radial bearing",N/A,0
+2,"Linear bearing",N/A,200
-2,"Linear bearing",N/A,0
+8,"608-RS Ball Bearing",608-RS,143
-12,N/A,TOTALS,0
+12,TOTAL,N/A,842

hardware/parts/prices.csv

@@ -1,5 +1,23 @@
-part,part_id,price,url
+part,part_id,price,quantity,url
-M3 hex nut,N/A,3,https://amzn.to/4hAnwjc
+M3 hex nut,N/A,999,300,https://amzn.to/4hAnwjc
-M3 hex cap bolt 12mm,N/A,9,https://amzn.to/48CGa5Y
+M2.5 hex nut,ISO 4032,629,100,https://amzn.to/4i7qxrr
-608-RS Ball Bearing,608-RS,8,https://amzn.to/4fKxDA7
+M2.5 hex cap bolt 10mm,N/A,699,50,https://amzn.to/49froT4
-M2.5 hex nut, ISO 4032,9,https://www.metricscrewandtool.com/product-page/m2-5-hex-nuts
+M2.5 hex cap bolt 16mm,N/A,699,50,https://amzn.to/49cj6v2
+M2.5 hex cap bolt 25mm,N/A,598,100,https://amzn.to/41faYb0
+M3 hex cap bolt 6mm,N/A,726,100,https://amzn.to/3AwiZxo
+M3 hex cap bolt 8mm,N/A,899,100,https://amzn.to/3YEvWNB
+M3 hex cap bolt 12mm,N/A,836,100,https://amzn.to/48CGa5Y
+M3 sliding t slot nut,N/A,599,105,https://amzn.to/48GRrSU
+M5 hex cap bolt 20mm,N/A,949,50,https://amzn.to/4ePHCmW
+M5 hex cap bolt 25mm,N/A,809,30,https://amzn.to/3VgdQAW
+M5 hex nut,N/A,999,200,https://amzn.to/3ZdMNHs
+2020 Aluminum extrusion mm,N/A,7399,12200,https://amzn.to/418OicC
+100RPM DC geared motor with encoder,N/A,1619,1,https://amzn.to/3UF707G
+250RPM DC geared motor,JSX40-370,1499,1,https://amzn.to/3NWkcRL
+ESP32 Dev board,N/A,1999,3,https://amzn.to/3NXCvGj
+L298N Motor driver module,N/A,1149,4,https://amzn.to/4ellssy
+ESP32 GPIO breakout board,N/A,1199,2,https://amzn.to/3UFjpbO
+M4 hex bolt 40mm,N/A,609,10,https://amzn.to/4ikpYL8
+608-RS Ball Bearing,608-RS,1779,100,https://amzn.to/4fKxDA7
+Linear bearing,LM8UU,1199,12,https://amzn.to/4i5XsMZ
+T8 Nut,Tr8x2,499,2,https://amzn.to/3B4m4VW 

scad/mcopy_gate.scad

@@ -368,7 +368,7 @@ module sprocketed_roller_text (pos = [0, 0, 0], rot = [0, 0, 0], font_size = 3,
     translate(pos) rotate(rot) {
         for (i = [0 : chars_len - 1]) {
             rotate(-i * step_angle) {
-                translate([0, radius + font_size / 2, 0]) {
+                translate([0, radius + font_size / 2, 0]) rotate([180, 0, 0]) {
                     linear_extrude(height = h) {
                         text(chars[i], font = "Liberation Sans:style=Bold", size = font_size, valign = "center", halign = "center");
                     }
@@ -410,7 +410,7 @@ module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0], side = "TAKEUP"
             //m2.5 bolt
             translate([0, 0, -15.85]) rotate([0, 90, 0]) cylinder(r = R(2.75), h = 30, center = true, $fn = 30);
             //
-            sprocketed_roller_text([0, 0, 16], chars = side);
+            sprocketed_roller_text([0, 0, -1], chars = side);
         }
         
     }
@@ -447,12 +447,12 @@ module sprocketed_roller_nut_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
 
 //BOM: 2, M5 hex cap bolt 20mm, N/A, Attach gate to projector
 //BOM: 2, M5 hex nut, N/A, Attach front_block to gate
-//BOM: 6, M2.5 hex cap bolt 15mm, N/A, Attach idle_roller to gate
+//BOM: 6, M2.5 hex cap bolt 16mm, N/A, Attach idle_roller to gate
 //BOM: 2, M2.5 hex cap bolt 25mm, N/A, Attach filter_holder to gate
 //BOM: 4, M2.5 hex cap bolt 10mm, N/A, Attach slide_rail to gate
 //BOM: 12, M2.5 hex nut, ISO 4032, Attach idle_roller and filter_holder and slide_rail to gate
 //BOM: 2, M3 hex nut, N/A, Attach slide_catch to gate
-//BOM: 2, Bearing, N/A, Center sprocketed_roller in gate voids and allow for smooth rotation
+//BOM: 2, 608-RS Ball Bearing, 608-RS, Center sprocketed_roller in gate voids and allow for smooth rotation
 module body (pos = [0, 0, 0], gauge = "16mm") {
     SlideRailsOffsetZ = -5;
     translate(pos) {
@@ -770,7 +770,7 @@ module front_block_peg (pos = [0, 0, 0], rot = [0, 0, 0], h = 10) {
     }
 }
 
-//BOM: 2, M2.5 hex cap bolts 10mm, N/A, Fasctens front_block_pegs to front_block
+//BOM: 2, M2.5 hex cap bolt 10mm, N/A, Fasctens front_block_pegs to front_block
 module front_block_pegs (pos = [0, 0, 0], rot = [0, 0, 0]) {
     PegSpacingY = 24.2;
     BoltSpacingY = 24;
@@ -822,18 +822,29 @@ module filter_block (pos = [0, 0, 0], rot = [0, 0, 0], side = "A") {
     }
 }
 
+module debug_film (pos = [0, 0, 0]) {
+    color("blue") translate(pos) {
+        difference () {
+            16mm_film(18, true, true);
+            translate([0, -7.49 / 2, 0]) cube([10.26, 7.49, 1], center = true);
+        }
+    }
+}
+
 module debug () {
+    FilmRestingDistanceZ = -3.5;
     FilmRetractionDistanceZ = -7.2;
     difference () {
-        //color("blue") translate([8, 4.6, FilmZ]) 16mm_film(18, true, true);
         union () {
-            FilmZ = - 7.2; //retraction distance
+            FilmZ = FilmRestingDistanceZ; //retraction distance
             translate([(-BodyX / 2) - 1, 0, -BodyZ / 2]) body(gauge = "16mm");
             
+            debug_film([8, 4.6, FilmZ]);
+            
             translate([0, 0, FilmZ + 1.4]) front_plate();
             translate([0, 0, FilmZ - 1.4]) back_plate();
-            //gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - .9]);
+            gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - .9]);
-            gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - .9]);
+            //gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - .9]);
             //front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]);
             //film_clearance_void([0, 0, 15]);
             
@@ -874,7 +885,7 @@ module debug () {
     }
 }
 
-PART="front_block_16mmx";
+PART="sprocketed_roller_takeup_16mmx";
 
 if (PART == "front_plate") {
     //1

scad/mcopy_lens_assembly.scad

@@ -93,14 +93,21 @@ module m3BoltNut (bolt = 20, nut = 3.5) {
     }
 }
 
-module m4BoltNut (bolt = 10, nut = 3.5) {
+module m4BoltNut (bolt = 10, nut = 3.5, drop = true) {
     m4Bolt(bolt);
 
     translate([0, 0, nut]) color("red") {
-        m4_nut();
+        m4_nut(3.5);
+        if (drop) {
             translate([-10, 0, 0]) cube([20, 6.9, 3.5], center = true);
         }
     }
+}
+
+module m5Nut () {
+    cylinder(r = R(9), h = 4, center = true, $fn = 6);
+    cylinder(r = R(5), h = 20, center = true, $fn = 30);
+}
 
 module lensAssembyBellowBoardLinearBearingMount (X = 0) {
 	difference () {
@@ -385,7 +392,7 @@ module jkLensLinearRodTerminalBlock (pos = [0, 0, 0]) {
     translate(pos) difference() {
         cube([26.5, 20, 15], center = true);
         cylinder(r = 8.1 / 2, h = 15 + 1, center = true, $fn = 50);
-        translate([12, 0, 0]) rotate([0, 90, 180]) m4BoltNut(20);
+        translate([5, 0, 0]) rotate([0, -90, 180]) m4BoltNut(20);
     }
 
 }
@@ -394,6 +401,7 @@ module jkLensMount () {
     BoltSpacingX = 78.5 + 5.3;
     BoltD = 4.25;
     RailsY = -32;
+    
     difference () {
         union() {
             cube([140, 15.5, 3], center = true);
@@ -409,24 +417,62 @@ module jkLensMount () {
                 translate([-130 / 2, -25, 4]) cube([26.5, 40, 5], center = true);
 
                 //linear rod terminal block
-                jkLensLinearRodTerminalBlock([130 / 2, -32, 14]);
+                jkLensLinearRodTerminalBlock([130 / 2, -32, 14 - 20]);
 
                 //threaded rod bearing block
-                translate([-130 / 2, -32, 12]) cylinder(r = 22.5 / 2, h = 20, center = true, $fn = 90); 
+                translate([-130 / 2, -32, 12 - 20]) cylinder(r = 22.5 / 2, h = 22, center = true, $fn = 90); 
             }
+            
         }
+        translate([73.25, -32, 14 - 5]) cylinder(r = 8.1 / 2, h = 20, center = true, $fn = 50);
         translate([BoltSpacingX / 2, 0, 0]) cylinder( r = BoltD / 2, h = 20, center = true, $fn = 30);
         translate([-BoltSpacingX / 2, 0, 0]) cylinder( r = BoltD / 2, h = 20, center = true, $fn = 30);
 
         translate([-BoltSpacingX / 2, 0, 14.5]) cylinder( r = 8/ 2, h = 20, center = true, $fn = 30);
     
-        translate([-(130 / 2) + 8.25, -32, 8]) {
+        translate([-(130 / 2) + 8.25, -32, 8 - 13]) {
             linear_bearing(padD = 0.2);
             cylinder(r = 9 / 2, h = 40, center = true, $fn = 40);
         }
     }
+    difference () {
+        translate([10, -25, 4]) cube([110, 30, 5], center = true);
+        translate([2 + 22, -27, 1.5]) rotate([0, 0, 30]) m4BoltNut(bolt = 30, drop = false);
+        translate([2 - 22, -27, 1.5]) rotate([0, 0, 30]) m4BoltNut(bolt = 30, drop = false);
+    }
+
     //translate([(130 / 2) + 8.25, RailsY, XOffset]) rotate([0, 0, 0])  linearMotionRod(RodLength);
     //translate([(-130 / 2) + 8.25, RailsY, XOffset]) rotate([0, 0, 0])  linearMotionRod(RodLength);
+
+        
+}
+
+module jkLensBrace () {
+        difference () {
+            union () {
+                
+                translate([2, -20, -(75 / 2) + 1.5]) {
+                    difference () {
+                        cube([80, 20, 75], center = true);
+                        difference () {
+                            cube([60, 20 + 1, 55], center = true);
+                            union () {
+                                rotate([0,  45 ,0]) cube([200, 20 + 2, 15], center = true);
+                                rotate([0, -45 ,0]) cube([200, 20 + 2, 15], center = true);
+                            }
+                        }
+                    }
+                }
+                translate([2, -25, -75 + 4])  cube([90, 20, 5], center = true);
+            }
+            translate([2, -30, -(75 / 2) + 1 ]) cube([60, 20, 60], center = true);
+            //m5
+            translate([2 + 23, -25, -75 + 3.4]) rotate([0, 0, 30]) m5Nut();
+            translate([2 - 23, -25, -75 + 3.4]) rotate([0, 0, 30]) m5Nut();
+            
+            translate([2 + 22, -27, 0]) cylinder(r = R(4.25), h = 30, center = true, $fn = 30);
+            translate([2 - 22, -27, 0]) cylinder(r = R(4.25), h = 30, center = true, $fn = 30);
+        }
 }
 
 module debug () {
@@ -504,6 +550,8 @@ if (PART == "lens_assembly_camera_bellows_board") {
     lensAssemblyThreadedCollar(6, 0.2);
 } else if (PART == "lens_assembly_jk_mount") {
     jkLensMount();
+} else if (PART == "lens_assembly_jk_brace") {
+    rotate([-90, 0, 0]) jkLensBrace();
 } else {
     debug();
 }

scad/mcopy_rails.scad

@@ -226,9 +226,9 @@ module rail_end (pos = [0, 0, 0], rot = [90, 0, 0], Motors = true, Projector = f
 }
 
 
-//BOM: 2,T8 Nut, N/A, For drive screw
+//BOM: 2, T8 Nut, Tr8x2, For drive screw
 //BOM: 2, Linear bearing, N/A, For center rails
-//BOM: 8, Radial bearing, N/A, For something 
+//BOM: 8, 608-RS Ball Bearing, 608-RS, To smooth sled moving along rails
 module sled (pos = [0, 0, 0], rot = [90, 0, 0], Length = 60) {
 
     X = RailEndX;

scad/projector_controller.scad

@@ -323,6 +323,40 @@ module usb_protector () {
     }
 }
 
+module power_cable () {
+    OD = 14;
+    difference () {
+        union () {
+            cylinder(r = R(18), h = 2, center = true, $fn = 80);
+            translate([0, 0, 10 / 2]) cylinder(r = R(OD), h = 10, center = true, $fn = 80);
+        }
+        cylinder(r = R(6.75), h = 40, center = true, $fn = 80);
+        translate([0, 0, 7.75]) difference() {
+            cylinder(r = R(OD + 2), h = 5, center = true);
+            cylinder(r = R(8), h = 5 + 1, center = true, $fn = 80);
+            translate([0, 0, -0.1]) cylinder(r2 = R(9), r1 = R(OD + .5), h = 5, center = true, $fn = 80);
+        }
+    }
+}
+
+module power_cable_halves () {
+    NotchSpacing = 10.5;
+    translate([-3, 0, 0]) difference () {
+        power_cable();
+        translate([50 / 2, 0, 0]) cube([50, 50, 50], center = true);
+        translate([0, NotchSpacing / 2, 0]) rotate([0, 0, 45]) cube([1.5, 1.5, 50], center = true);
+        translate([0, -NotchSpacing / 2, 0]) rotate([0, 0, 45]) cube([1.5, 1.5, 50], center = true);
+    }
+    translate([3, 0, 0]) difference () {
+        power_cable();
+        difference () {
+        translate([-50 / 2, 0, 0]) cube([50, 50, 50], center = true);
+        translate([0, NotchSpacing / 2, 0]) rotate([0, 0, 45]) cube([1.5, 1.5, 50], center = true);
+        translate([0, -NotchSpacing / 2, 0]) rotate([0, 0, 45]) cube([1.5, 1.5, 50], center = true);
+        }
+    }
+}
+
 module debug () {
 	case_debug();
 	translate([0, 0, -CaseInnerZ/2+(CaseMountsH)]) electronics_mount();
@@ -332,14 +366,14 @@ module debug () {
 	translate(ArduinoPosition) translate([-27.5, -8, -10]) electronics_attachment();
 }
 
-PART="electronics_attachment";
+PART="power_cable";
 
 if (PART == "electronics_mount") {
 	electronics_mount();
 } else if (PART == "electronics_attachment") {
 	electronics_attachment();
-} else if (PART == "case_mounts") {
+} else if (PART == "power_cable") {
-	case_mounts();
+	power_cable_halves();
 } else if (PART == "usb_protector") {
     usb_protector();
 } else {

scripts/bom.sh

@@ -50,9 +50,30 @@ tac "${1}" | while read line; do
     fi
 done
 
-echo "quantity,part_id,part,price" > "${TOTAL}"
+echo "quantity,part,part_id,price" > "${TOTAL}"
 sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${DESTINATION} bom" -cmd ".import ${PRICES} prices"\
-  'SELECT SUM(quantity),part,part_id, SUM(quantity) * (COALESCE((SELECT prices.price FROM prices WHERE prices.part = bom.part LIMIT 1), 0)) as price FROM bom GROUP BY part ORDER BY part DESC;' >> "${TOTAL}"
+  'SELECT SUM(quantity),part,part_id, CAST( CEIL( CAST(SUM(quantity) AS FLOAT) * (SELECT CAST(prices.price AS FLOAT) / CAST(prices.quantity AS FLOAT) FROM prices WHERE prices.part = bom.part LIMIT 1) ) AS INTEGER) as price FROM bom GROUP BY part ORDER BY part DESC;' >> "${TOTAL}"
+
+sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${TOTAL} bom" -cmd ".import ${PRICES} prices" -cmd '.mode markdown' \
+  "SELECT part as Part, quantity as Qty, \
+  printf('$%.2f', CAST(price AS FLOAT) / 100) as 'Cost (USD)', \
+  printf( '[%s for $%.2f](%s)', (SELECT prices.quantity FROM prices WHERE prices.part = bom.part), (SELECT CAST(prices.price AS FLOAT) / 100 FROM prices WHERE prices.part = bom.part), (SELECT prices.url FROM prices WHERE prices.part = bom.part)) as 'Minumum' \
+  FROM bom ORDER BY part DESC;"
+
+sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${TOTAL} bom" -cmd ".import ${PRICES} prices" -cmd '.mode markdown' \
+  "SELECT 'TOTAL', SUM(quantity) AS qty, \
+  printf('$%.2f', CAST(SUM(price) AS FLOAT) / 100) as total, \
+  printf('$%.2f', ( SELECT CAST( SUM(price) AS FLOAT) / 100 FROM prices WHERE prices.part IN ( SELECT bom.part FROM bom ) ) ) as min \
+  FROM bom;" | grep -v 'qty'
 
 sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${TOTAL} bom"\
-  'SELECT SUM(quantity),"N/A","TOTALS", SUM(price) FROM bom;' | tr -d '"' >> "${TOTAL}"
+  "SELECT SUM(quantity), 'TOTAL', 'N/A', SUM(price) FROM bom;" | tr -d '"' >> "${TOTAL}"
+
+NONEFOUND=$(sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${DESTINATION} bom" -cmd ".import ${PRICES} prices" -cmd '.mode column' -cmd '.headers off' \
+  'SELECT DISTINCT part FROM bom WHERE part NOT IN (SELECT part FROM prices) ORDER BY part;')
+
+if [[ "${NONEFOUND}" != "" ]]; then
+  echo "No price found for the following parts:"
+  echo "${NONEFOUND}"
+fi
+