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All work on gate. Add peg bar and use the BOM script when compiling all parts.

This commit is contained in:
Matt McWilliams 2024-11-06 12:32:54 -05:00
parent e6c65650de
commit 2866eaa2ef
26 changed files with 91753 additions and 24198 deletions
Show Stats Download Patch File Download Diff File Expand all files Collapse all files

2
app/data/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.145",
"version": "1.8.146",
"ext_port": 1111,
"profiles": {
"mcopy": {

2
app/package-lock.json generated
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@ -1,6 +1,6 @@
{
"name": "mcopy-app",
"version": "1.8.145",
"version": "1.8.146",
"lockfileVersion": 2,
"requires": true,
"packages": {

2
app/package.json
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@ -1,6 +1,6 @@
{
"name": "mcopy-app",
"version": "1.8.145",
"version": "1.8.146",
"description": "GUI for the mcopy small gauge film optical printer platform",
"main": "main.js",
"scripts": {

2
data/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.145",
"version": "1.8.146",
"ext_port": 1111,
"profiles": {
"mcopy": {

1
hardware/bom/mcopy_gate_BOM.csv
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@ -1,4 +1,5 @@
module,quantity,part,part_id,description
front_block_pegs,2,M2.5 hex cap bolts 10mm,N/A,Fasctens front_block_pegs to front_block
front_block,2,M5 hex cap bolt 25mm,N/A,
body,2,M3 hex nut,N/A,Attach slide_catch to gate
body,12,M2.5 hex nut,N/A,Attach idle_roller and filter_holder and slide_rail to gate

1 module quantity part part_id description
2 front_block_pegs 2 M2.5 hex cap bolts 10mm N/A Fasctens front_block_pegs to front_block
3 front_block 2 M5 hex cap bolt 25mm N/A
4 body 2 M3 hex nut N/A Attach slide_catch to gate
5 body 12 M2.5 hex nut N/A Attach idle_roller and filter_holder and slide_rail to gate

3
hardware/bom/mcopy_gate_BOM_total.csv
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@ -4,7 +4,8 @@ quantity,part_id,part,price
2,"M5 hex cap bolt 20mm",N/A,0
2,"M3 hex nut",N/A,6
13,"M2.5 hex nut",N/A,0
2,"M2.5 hex cap bolts 10mm",N/A,0
2,"M2.5 hex cap bolt 25mm",N/A,0
6,"M2.5 hex cap bolt 15mm",N/A,0
5,"M2.5 hex cap bolt 10mm",N/A,0
34,N/A,TOTALS,6
36,N/A,TOTALS,6

1 quantity part_id part price
4 2 M5 hex cap bolt 20mm N/A 0
5 2 M3 hex nut N/A 6
6 13 M2.5 hex nut N/A 0
7 2 M2.5 hex cap bolts 10mm N/A 0
8 2 M2.5 hex cap bolt 25mm N/A 0
9 6 M2.5 hex cap bolt 15mm N/A 0
10 5 M2.5 hex cap bolt 10mm N/A 0
11 34 36 N/A TOTALS 6

4
package-lock.json generated
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@ -1,12 +1,12 @@
{
"name": "mcopy",
"version": "1.8.145",
"version": "1.8.146",
"lockfileVersion": 2,
"requires": true,
"packages": {
"": {
"name": "mcopy",
"version": "1.8.145",
"version": "1.8.146",
"license": "MIT",
"dependencies": {
"alert": "file:app/lib/alert",

2
package.json
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@ -1,6 +1,6 @@
{
"name": "mcopy",
"version": "1.8.145",
"version": "1.8.146",
"description": "Small gauge film optical printer platform",
"main": "build.js",
"directories": {

2
processing/mcopy/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.145",
"version": "1.8.146",
"ext_port": 1111,
"profiles": {
"mcopy": {

144
scad/mcopy_gate.scad
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@ -59,6 +59,8 @@ FilmZ = -3.5;
GateBoltX = 21.2;
GateBoltSpacingY = 105;
SlideRailBoltSpacingZ = 24;
module m5_nut_bolt (pos = [0, 0, 0], rot = [0, 0, 0], bolt = 20, nut = 4, nutOffset = 0) {
translate(pos) rotate(rot) {
cylinder(r = R(5.25), h = bolt, center = true, $fn = 40);
@ -78,10 +80,10 @@ module m2_5_nut_bolt (pos = [0, 0, 0], rot = [0, 0, 0], nut = 5, bolt = 30, pad
}
}
module m2_5_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], bolt = 20, cap = 6) {
module m2_5_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], bolt = 20, cap = 6, pad = 0) {
translate(pos) rotate(rot) {
translate([0, 0, cap / 2]) cylinder(r = R(4.75), h = cap, center = true, $fn = 40);
translate([0, 0, -(bolt / 2) + 0.1]) cylinder(r = R(2.75), h = bolt, center = true, $fn = 30);
translate([0, 0, -(bolt / 2) + 0.1]) cylinder(r = R(2.75 + pad), h = bolt, center = true, $fn = 30);
}
}
@ -145,9 +147,9 @@ module front_plate () {
//alignment rod voids
translate([(-PlateX / 2) + AlignmentX, AlignmentSpacingY / 2, 0]) cylinder(r = R(AlignmentD + 0.45), h = 10, center = true , $fn = 30);
translate([(-PlateX / 2) + AlignmentX, -AlignmentSpacingY / 2, 0]) cylinder(r = R(AlignmentD + 0.45), h = 10, center = true , $fn = 30);
//gate bolt void
//gate bolt and nut void
translate([-6, 0, 0]) cylinder(r = R(BoltD), h = 20, center = true, $fn = 40);
translate([-6, 0, 10]) cylinder(r = R(4.75), h = 20, center = true, $fn = 40);
translate([-6, 0, 10]) m2_5_nut(20);
}
}
@ -196,7 +198,7 @@ module gate_mask_slide (pos = [0, 0, 0], pad = 0.0, format = "") {
//alignment
translate([-14.5, 0, 0]) {
cylinder(r = R(BoltD), h = 20, center = true, $fn = 40);
translate([0, 0, -3.5]) m2_5_nut();
translate([0, 0, -4]) cylinder(r = R(4.5), h = 3, center = true, $fn = 40);
}
gate_mask_text(format);
difference () {
@ -381,6 +383,7 @@ module sprocketed_roller_nut_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
//BOM: 2, M3 hex nut, N/A, Attach slide_catch to gate
//BOM, 2, Bearing, N/A, Center sprocketed_roller in gate voids and allow for smooth rotation
module body (pos = [0, 0, 0], gauge = "16mm") {
SlideRailsOffsetZ = -5;
translate(pos) {
difference() {
union () {
@ -403,11 +406,11 @@ module body (pos = [0, 0, 0], gauge = "16mm") {
//slide channel
translate([-BodyX + 7.5, 0, 0]) cube([BodyX, PlateY + 2, BodyZ + 1], center = true);
//add slides
m2_5_nut_bolt([6, 13.2, 8], [0, 90, 0], nut = 10, pad = 0.1);
m2_5_nut_bolt([6, -13.2, 8], [0, 90, 0], nut = 10, pad = 0.1);
m2_5_nut_bolt([6, 13.2, -18], [0, 90, 0], nut = 10, pad = 0.1);
m2_5_nut_bolt([6, -13.2, -18], [0, 90, 0], nut = 10, pad = 0.1);
//slide rails bolts
m2_5_nut_bolt([6, 13.2, (SlideRailBoltSpacingZ / 2) + SlideRailsOffsetZ ], [0, 90, 0], nut = 10, pad = 0.1);
m2_5_nut_bolt([6, -13.2, (SlideRailBoltSpacingZ / 2) + SlideRailsOffsetZ], [0, 90, 0], nut = 10, pad = 0.1);
m2_5_nut_bolt([6, 13.2, (-SlideRailBoltSpacingZ / 2) + SlideRailsOffsetZ], [0, 90, 0], nut = 10, pad = 0.1);
m2_5_nut_bolt([6, -13.2, (-SlideRailBoltSpacingZ / 2) + SlideRailsOffsetZ], [0, 90, 0], nut = 10, pad = 0.1);
//filter holder bolts
m2_5_nut_bolt([0, 13.2, -5], [0, 90, 0], nut = 12, pad = 0.1);
@ -439,7 +442,8 @@ module body (pos = [0, 0, 0], gauge = "16mm") {
//voids for slide catch
slide_catch_nut_void([-3, 24, -(BodyZ / 2) - 5]);
slide_catch_nut_void([-3, 42, -(BodyZ / 2) - 5 ]);
//voids for m5 nut
//voids for m5 nut
m5_nut_bolt([0, FrontPlatePostSpacingX / 2, 22], [0, 0, 0], bolt = 30, nutOffset = -6);
m5_nut_bolt([0, -FrontPlatePostSpacingX / 2, 22], [0, 0, 0], bolt = 30, nutOffset = -6);
@ -482,22 +486,34 @@ module idle_roller_post_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
}
module slide_rail_bolt_slot (pos = [0, 0, 0], rot = [0, 0, 0], BoltSlotY, BoltSlotOffsetY) {
translate(pos) rotate(rot) {
cylinder(r = R(2.75), h = 10, center = true, $fn = 40);
translate([0, BoltSlotOffsetY, 0]) cylinder(r = R(2.75), h = 10, center = true, $fn = 40);
translate([0, BoltSlotOffsetY / 2, 0]) cube([2.75, BoltSlotY, 10], center = true);
translate([0, 0, -5]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
translate([0, BoltSlotOffsetY, -5]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
translate([0, BoltSlotOffsetY / 2, -5]) cube([5, BoltSlotY, 10], center = true);
}
}
module slide_rail (pos = [0, 0, 0], side = "A") {
BoltSpacingZ = 26;
OffsetY = side == "A" ? 1.5 : -1.5;
OffsetZ = 1;
OffsetZ = 2;
SlideY = side == "A" ? -6 : 6;
translate(pos) difference() {
cube([7, 9, BodyZ - 16], center = true);
translate([1.25, SlideY, 0]) cube([2.4, 10, BodyZ - 12 + 1], center = true);
translate([0, OffsetY, OffsetZ]) {
translate([0, 0, BoltSpacingZ / 2]) rotate([0, 90, 0]) {
cylinder(r = R(3.5), h = 10, center = true, $fn = 40);
translate([0, 0, -5]) cylinder(r = R(6), h = 10, center = true, $fn = 40);
}
translate([0, 0, -BoltSpacingZ / 2]) rotate([0, 90, 0]) {
cylinder(r = R(3.5), h = 10, center = true, $fn = 40);
translate([0, 0, -5]) cylinder(r = R(6), h = 10, center = true, $fn = 40);
SlideDiffY = side == "A" ? 8.5 : -8.5;
BoltSlotY = 1.5;
BoltSlotOffsetY = side == "A" ? BoltSlotY : -BoltSlotY;
BoltsOffsetY = side == "A" ? -1 / 2 : 1 / 2;
translate(pos) {
difference() {
cube([7, 9, BodyZ - 16], center = true);
translate([0 , SlideDiffY, 0]) cube([7 + 1, 9, BodyZ - 16 + 1], center = true);
translate([1.25, SlideY, 0]) cube([2.4, 10, BodyZ - 12 + 1], center = true);
translate([0, OffsetY, OffsetZ]) {
slide_rail_bolt_slot([0, BoltsOffsetY, SlideRailBoltSpacingZ / 2], [0, 90, 0], BoltSlotY, BoltSlotOffsetY);
slide_rail_bolt_slot([0, BoltsOffsetY, -SlideRailBoltSpacingZ / 2], [0, 90, 0], BoltSlotY, BoltSlotOffsetY);
}
}
}
@ -583,8 +599,8 @@ module front_block_post (pos = [0, 0, 0], rot = [0, 0, 0]) {
module front_block_bolt_and_nut_void (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate(pos) rotate(rot) {
rotate([0, 0, 30]) m2_5_nut(3);
translate([0, 15, 0]) cube([4.8, 30, 3], center = true);
rotate([0, 0, 30]) m2_5_nut(2.25);
translate([0, 15, 0]) cube([4.95, 30, 2.25], center = true);
cylinder(r = R(2.75), h = 10, center = true, $fn = 40);
}
}
@ -636,12 +652,59 @@ module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate([-5, PlateBoltSpacingY / 2, -10 / 2]) cylinder(r = R(6), h = 10, center = true, $fn = 40);
translate([-5, 0, -10 / 2]) cube([6, PlateBoltSpacingY, 10], center = true);
translate([-5, -PlateBoltSpacingY / 2, -10 / 2]) cylinder(r = R(6), h = 10, center = true, $fn = 40);
//for pegs
translate([10.25, 0, -1.75]) {
rounded_cube([12.4, 30.4, 4], d = 3, center = true, $fn = 30);
translate([-3, 12, -2]) {
cylinder(r = R(2.75), h = 20, center = true, $fn = 40);
translate([0, 0, 7.51]) m2_5_nut(4);
}
translate([-3, -12, -2]) {
cylinder(r = R(2.75), h = 20, center = true, $fn = 40);
translate([0, 0, 7.51]) m2_5_nut(4);
}
}
}
}
}
module front_block_peg (pos = [0, 0, 0], rot = [0, 0, 0], h = 10) {
translate(pos) rotate(rot) {
difference () {
cube([2, 1.75, h], center = true);
translate([1.6, 0, -h / 2]) rotate([0, 30, 0]) cube([2, 1.75 + 1, h], center = true);
translate([-1.6, 0, -h / 2]) rotate([0, -30, 0]) cube([2, 1.75 + 1, h], center = true);
translate([0, -1.25, -h / 2]) rotate([10, 0, 0]) cube([2 + 1, 1.75, h], center = true);
translate([0, 1.25, -h / 2]) rotate([-10, 0, 0]) cube([2 + 1, 1.75, h], center = true);
}
}
}
//BOM: 2, M2.5 hex cap bolts 10mm, N/A, Fasctens front_block_pegs to front_block
module front_block_pegs (pos = [0, 0, 0], rot = [0, 0, 0]) {
PegSpacingY = 24.2;
BoltSpacingY = 24;
translate(pos) rotate(rot) {
difference () {
rounded_cube([12, 30, 3], d = 3, center = true, $fn = 30);
translate([-6, 0, 0]) cylinder(r = R(8), h = 3 + 1, center = true, $fn = 40);
translate([6, 0, 0]) rounded_cube([12, 16, 3 + 1], d = 3, center = true, $fn = 30);
translate([-3, BoltSpacingY / 2, 0]) cylinder(r = R(2.75), h = 10, center = true, $fn = 40);
translate([-3, -BoltSpacingY / 2, 0]) cylinder(r = R(2.75), h = 10, center = true, $fn = 40);
translate([-3, BoltSpacingY / 2, -4.5]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
translate([-3, -BoltSpacingY / 2, -4.5]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
}
front_block_peg([2, PegSpacingY / 2, -6 / 2], h = 7);
front_block_peg([2, -PegSpacingY / 2, -6 / 2], h = 7);
}
}
module filter_block (pos = [0, 0, 0], rot = [0, 0, 0], side = "A") {
BoltOffsetZ = -1.25;
translate(pos) rotate(rot) {
difference () {
cube([24, 33, 25.4], center = true);
@ -652,11 +715,11 @@ module filter_block (pos = [0, 0, 0], rot = [0, 0, 0], side = "A") {
translate([0, 0, 3.5]) cube([24 + 1, 26, 1.5], center = true);
translate([0, 0, -6.5]) cube([24 + 1, 26, 1.5], center = true);
//
m2_5_bolt_void([8, 13.1, -2.25], [0, 90, 0], bolt = 24);
m2_5_bolt_void([8, -13.1, -2.25], [0, 90, 0], bolt = 24);
m2_5_bolt_void([8, 13.1, BoltOffsetZ], [0, 90, 0], bolt = 24);
m2_5_bolt_void([8, -13.1, BoltOffsetZ], [0, 90, 0], bolt = 24);
m2_5_bolt_void([-28, 13.1, 10.95], [0, -90, 0], bolt = 24);
m2_5_bolt_void([-28, -13.1, 10.95], [0, -90, 0], bolt = 24);
m2_5_bolt_void([-28, 13.1, BoltOffsetZ + (SlideRailBoltSpacingZ / 2)], [0, -90, 0], bolt = 26, pad = 0.2);
m2_5_bolt_void([-28, -13.1, BoltOffsetZ + (SlideRailBoltSpacingZ / 2)], [0, -90, 0], bolt = 26, pad = 0.2);
if (side == "A") {
translate([0, 50, 0]) cube([100, 100, 100], center = true);
@ -677,7 +740,7 @@ module debug () {
//gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, -3]);
//front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]);
//film_clearance_void([0, 0, 15]);
color("blue") translate([8, 5, FilmZ]) 16mm_film(18, true, true);
color("blue") translate([8, 4.7, FilmZ]) 16mm_film(18, true, true);
//sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0]);
//sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
@ -695,25 +758,26 @@ module debug () {
idle_roller_16mm([9, IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_16mm([9, -IdleRollerSpacingBY / 2, (BodyZ / 2) - IdleRollerBZ - (BodyZ / 2)], [0, 90, 0]);*/
slide_rail([-BodyX + (7 / 2) - 0.6, 11.5, (-BodyZ / 2) - 6], "A");
slide_rail([-BodyX + (7 / 2) - 0.6, -11.5, (-BodyZ / 2) - 6], "B");
slide_rail([-BodyX + (7 / 2) - 0.6, 11.5, (-BodyZ / 2) - 7], "A");
//slide_rail([-BodyX + (7 / 2) - 0.6, -11.5, (-BodyZ / 2) - 7], "B");
slide([-BodyX + (7 / 2) - 0.4, 0, FilmZ + (-BodyZ / 2) + 1]);
slide_catch([-13, 34, -51.5]);
front_block([(-BodyX / 2) - 1, 0, 6.5 / 2]);
front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]);
front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25 ], [0, 0, 180]);
front_block([(-BodyX / 2) - 1, 0, (6.5 / 2) + 15]);
color("yellow") front_block_pegs([0, 0, 16.75]);
//front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]);
//front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25 ], [0, 0, 180]);
filter_block([11, 0, -28], side = "A");
filter_block([11, 0, -28], side = "B");
filter_block([11+ 10, 0, -29], side = "A");
filter_block([11, 0, -29], side = "B");
}
//translate([-60, 0, 0]) cube([100, 100, 100], center = true);
}
}
PART="body_16mmx";
PART="front_block_pegsx";
if (PART == "front_plate") {
rotate([0, 180, 0]) front_plate();
@ -751,6 +815,8 @@ if (PART == "front_plate") {
rotate([180, 0, 0]) front_block();
} else if (PART == "front_block_film_path") {
front_block_film_path(rot = [0, 90, 0]);
} else if (PART == "front_block_pegs") {
front_block_pegs(rot = [180, 0, 0]);
} else {
debug();
}

2
scripts/bom.sh
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@ -55,4 +55,4 @@ sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${DESTINATION} bom" -cmd ".impor
'SELECT SUM(quantity),part,part_id, SUM(quantity) * (COALESCE((SELECT prices.price FROM prices WHERE prices.part = bom.part LIMIT 1), 0)) as price FROM bom GROUP BY part ORDER BY part DESC;' >> "${TOTAL}"
sqlite3 :memory: -cmd '.mode csv' -cmd ".import ${TOTAL} bom"\
'SELECT SUM(quantity),"N/A","TOTALS", SUM(price) FROM bom;' >> "${TOTAL}"
'SELECT SUM(quantity),"N/A","TOTALS", SUM(price) FROM bom;' | tr -d '"' >> "${TOTAL}"

3
scripts/scad.sh
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@ -21,13 +21,16 @@ fi
if [[ "${1}" == "all" ]]; then
for file in "${FILES[@]}"; do
allParts "${file}"
bash scripts/bom.sh "./scad/${file}.scad"
done
else
if [ -f "scad/${1}.scad" ]; then
if [ ${PARALLEL} -eq 1 ]; then
parallelParts "${1}"
bash scripts/bom.sh "./scad/${1}.scad"
else
allParts "${1}"
bash scripts/bom.sh "./scad/${1}.scad"
fi
elif [[ "${1}" != "" ]]; then
echo "File scad/${1}.scad not found"

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