Work on stepper motor design and software. Motor still moves more slowly than it should but will investigate multiple factors leading to this result
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@ -0,0 +1,75 @@
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#include <AccelStepper.h>
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#include <Adafruit_MotorShield.h>
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volatile boolean DEBUG = true;
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Adafruit_MotorShield AFMStop(0x60);
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// Create the motor shield object with the default I2C address
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Adafruit_MotorShield AFMS = Adafruit_MotorShield();
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//Set up for a 200step motor (NEMA 17)
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Adafruit_StepperMotor *myMotor = AFMS.getStepper(200, 1);
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void forwardstep() {
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myMotor->onestep(FORWARD, DOUBLE);
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}
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void backwardstep() {
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myMotor->onestep(BACKWARD, DOUBLE);
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}
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//Set up AccelStepper
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AccelStepper stepper(forwardstep, backwardstep);
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void setupMotor () {
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TWBR = ((F_CPU /400000l) - 16) / 2; // Change the i2c clock to 400KHz
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if (!AFMS.begin()) { // default frequency 1.6KHz
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Serial.println("Could not find Motor Shield. Check wiring.");
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while (1);
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}
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Serial.println("Motor Shield found.");
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//myMotor->setSpeed(600);
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//stepper.setMaxSpeed(600.0);
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//stepper.setSpeed(600.0);
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//stepper.setAcceleration(500.0);
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}
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void setup() {
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Serial.begin(57600);
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setupMotor();
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//stepper.setMaxSpeed(600.0);
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//stepper.move(600);
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}
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void loop() {
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// put your main code here, to run repeatedly:
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//Serial.println("Microstep steps");
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//myMotor->step(200, FORWARD, MICROSTEP);
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//myMotor->step(round(200 / 8), FORWARD, SINGLE); //109ms @ speed 600
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//myMotor->step(round(200 / 8), FORWARD, SINGLE); //172ms @ speed 100
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//myMotor->step(round(200 / 8), FORWARD, MICROSTEP); //1557ms @ speed 600
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//myMotor->step(round(200 / 8), FORWARD, MICROSTEP); //1621ms @ speed 100
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//myMotor->step(200, FORWARD, SINGLE); //873ms @ speed 600
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//myMotor->step(200, FORWARD, SINGLE); //1377ms @ speed 100
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//myMotor->step(200, FORWARD, MICROSTEP); //12466ms @ speed 600
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//myMotor->step(200, FORWARD, MICROSTEP); //12967ms @ speed 100
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//if (stepper.distanceToGo() != 0) {
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long startTime = millis();
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//stepper.runToNewPosition(0);
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//stepper.runToNewPosition(600);
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myMotor->step(600, FORWARD, DOUBLE);
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//myMotor->step(600, FORWARD, SINGLE);
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stepper.run();
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long stopTime = millis();
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Serial.print(stopTime - startTime);
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Serial.println("ms");
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delay(1000);
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//}
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}
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@ -100,15 +100,20 @@ module bodyCapBellowsAdapter () {
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}
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}
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/**
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** Stepper Motor Design
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**/
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module animationMotorBodyPositive () {
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difference () {
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motorBarrel();
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//hollow out
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translate([0, 0, 4]) cylinder(r = R(BarrelDiameter) - 5, h = BarrelLength, center = true, $fn = 200);
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//cut
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translate([0, 0, 20]) cube([100, 100, BarrelLength], center = true);
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translate([0, 0, 40]) cube([100, 100, BarrelLength], center = true);
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cylinder(r = R(23), h = BarrelLength + 1, center = true, $fn = 100);
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translate([0, (BarrelDiameter / 2) - 2, -10]) cube([8, 8, 16], center = true);
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//window
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translate([0, (BarrelDiameter / 2) - 2, -5]) cube([8, 20, 42], center = true);
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}
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//rim
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@ -145,20 +150,84 @@ module animationMotorBodyPositive () {
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}
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module boltSlot () {
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cylinder(r = R(6), h = 40, center = true, $fn = 40);
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cylinder(r = R(3.25), h = 50, center = true, $fn = 40);
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cylinder(r = R(6), h = 46.5, center = true, $fn = 40);
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cylinder(r = R(3.25), h = 55, center = true, $fn = 40);
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}
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module animationMotorBody () {
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boltZOffset = -6;
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difference () {
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animationMotorBodyPositive();
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//m3 bolts (vertical)
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translate([31/2, 31/2, boltZOffset]) boltSlot();
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translate([31/2, -31/2, boltZOffset]) boltSlot();
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translate([-31/2, 31/2, boltZOffset]) boltSlot();
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translate([-31/2, -31/2, -6]) boltSlot();
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// //cap m3s
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rotate([0, 0, -60]) translate([14.5, 0, capM3OffsetZ]) {
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rotate([0, 90, 0]) {
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cylinder(r = R(3.25), h = 20, center = true, $fn = 40);
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translate([0, 0, 6.5]) cylinder(r = R(6), h = 3, center = true, $fn = 40);
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}
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}
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rotate([0, 0, 120]) translate([14.5, 0, capM3OffsetZ]) {
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rotate([0, 90, 0]) {
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cylinder(r = R(3.25), h = 20, center = true, $fn = 40);
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translate([0, 0, 6.5]) cylinder(r = R(6), h = 3, center = true, $fn = 40);
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}
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}
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}
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}
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module animationMotorCapPositive () {
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difference() {
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cylinder(r = R(BarrelDiameter), h = 10, center = true, $fn = 200);
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translate([0, 0, -(10 /2) + (7.5/2) - 0.1]) cylinder(r = R(BearingDiameter), h = 7.5, center = true, $fn = 80);
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cylinder(r = R(13), h = 10 + 1, center = true, $fn = 80);
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}
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translate([0, 0, -(10/2)-(5/2)]) difference() {
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cylinder(r = R(BarrelDiameter) - 5.3, h = 5, center = true, $fn = 200);
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cylinder(r = R(BarrelDiameter) - 7.5, h = 5 + 1, center = true, $fn = 200);
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}
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translate([0, 0, -(10/2)-(5/2)]) difference() {
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union() {
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rotate([0, 0, -60]) translate([13, 0, 0]) cube([6, 8, 5], center = true);
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rotate([0, 0, 120]) translate([13, 0, 0]) cube([6, 8, 5], center = true);
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}
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cylinder(r = R(BearingDiameter)+1, h = 5 + 1, center = true, $fn = 200);
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}
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translate([0, 0, -(10/2)-(5/2)]) intersection() {
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cylinder(r = R(BarrelDiameter), h = 5, center = true, $fn = 200);
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translate([0, (BarrelDiameter / 2) - 2, 0]) cube([8-0.3, 8, 30], center = true);
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}
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}
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module animationMotorCap () {
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difference() {
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animationMotorCapPositive();
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rotate([0, 0, -60]) translate([14.5, 0, -(10/2)-(5/2)]) {
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cube([2.5, 5.7, 6], center = true);
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rotate([0, 90, 0]) cylinder(r = R(3.25), h = 10, center = true, $fn = 40);
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}
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rotate([0, 0, 120]) translate([14.5, 0, -(10/2)-(5/2)]) {
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cube([2.5, 5.7, 6], center = true);
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rotate([0, 90, 0]) cylinder(r = R(3.25), h = 10, center = true, $fn = 40);
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}
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//m3 set screw
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rotate([0, 0, 180]) translate([14.5, 0, 0]) {
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translate([2, 0, -6]) cube([2.5, 5.7, 20], center = true);
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rotate([0, 90, 0]) {
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cylinder(r = R(3.25), h = 20, center = true, $fn = 40);
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translate([0, 0, 6.5]) cylinder(r = R(6), h = 3, center = true, $fn = 40);
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}
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}
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}
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}
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/**
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** DC Motor Design
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**/
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module animationMotorDCBodyPositive () {
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rimH = 10 + 3.5;
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@ -368,11 +437,14 @@ module driveCouplingDCConnector () {
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translate([0, 0, (H/2)+H2+(20/2)]) cube([20, 20, 20], center = true);
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}
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}
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//translate([0, 20, 0]) color("red") motorOriginal();
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//translate([0, -50, 0]) animationMotorDCBody();
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//translate([0, -50, 19.5]) animationMotorDCCap();
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/*
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translate([0, 20, 0]) color("red") motorOriginal();
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//bodyCapBellowsAdapter();
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//animationMotorBody();
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//translate([0, 0, -49.5]) color("green") NEMA17();
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//
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//bodyCap();
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color("red") translate([0, -8.75, -45-4]) rotate([180, 0, -90]) geared_motor();
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//color("blue") translate([-22, -10, -30.5]) microswitch();
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@ -394,9 +466,11 @@ translate([0, 0, -12]) color("blue") driveCouplingDC();
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//translate([0, 0, 19.5]) animationMotorDCCap();
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animationMotorDCBody();
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*/
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//translate([0, 0, -49.5]) color("green") NEMA17();
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//color("blue") translate([0, 0, 19.5]) animationMotorCap();
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PART2 = "drive_coupling_DC";
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PART2 = "animation_motor";
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if (PART2 == "drive_coupling_DC_connector") {
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driveCouplingDCConnector();
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animationMotorDCCap();
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} else if (PART2 == "animation_motor_DC") {
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animationMotorDCBody();
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} else if (PART2 == "animation_motor") {
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animationMotorBody();
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}
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