Add a spiral reinforcement for the outside spiral.
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@ -185,9 +185,16 @@ $fn = FN;
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module film_guide (rotations = 40, id = 45.55 - .5, spacing = 2.075, bottom = -2) {
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spiral(rotations, id, spacing, bottom, $fn);
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//reinforce outer spiral
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difference () {
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spiral_reinforcement(208.9, spacing, -0.1, $fn);
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translate([107.35, 6, 0]) cube([5, 15, 10], center = true);
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}
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}
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module gnal_stacking_spindle () {
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OD = 10.5 + .3;
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IN_LEN = 21;
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LEN = 17.1;
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@ -219,55 +226,7 @@ module gnal_stacking_spindle () {
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}
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}
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module stacking () {
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translate([0, 0, 72 + 72 + 36]) {
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color("blue") gnal_spindle_top();
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}
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translate([0, 0, 72 + 72]) rotate([0, 180, 0]) intersection () {
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gnal_50ft_top();
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cylinder(r = 50 / 2, h = 50, center = true);
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}
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translate([0, 0, 72 + 30]) {
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color("blue") rotate([0, 180, 0]) gnal_spindle_bottom();
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}
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translate([0, 0, 72 + 36]) difference () {
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cylinder(r = 50 / 2, h = 16, center = true);
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cylinder(r = 22.5 / 2, h = 16 + 1, center = true);
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}
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translate([0, 0, 36 + 30]) {
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color("green") rotate([0, 180, 0]) gnal_stacking_spindle();
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}
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translate([0, 0, 72]) difference () {
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cylinder(r = 50 / 2, h = 16, center = true);
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cylinder(r = 22.5 / 2, h = 16 + 1, center = true);
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}
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translate([0, 0, 30]) {
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color("green") rotate([0, 180, 0]) gnal_stacking_spindle();
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}
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translate([0, 0, 36]) difference () {
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cylinder(r = 50 / 2, h = 16, center = true);
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cylinder(r = 22.5 / 2, h = 16 + 1, center = true);
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}
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color("blue") translate([0, 0, 12 + 3]) gnal_spacer_16();
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//#1 - bottom spiral
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difference () {
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cylinder(r = 50 / 2, h = 16, center = true);
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cylinder(r = 22.5 / 2, h = 16 + 1, center = true);
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translate([0, 0, -8]) spiral_insert_void();
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}
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color("blue") translate([0, 0, -12]) gnal_spiral_bottom_insert_16();
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}
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PART="stacking";
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PART="spiral";
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if (PART == "spiral") {
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gnal_50ft_spiral();
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@ -82,6 +82,39 @@ module spiral (rotations = 40, start_d = 48, spacing = 2.075, bottom = -7.1, fn)
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path_extrude(exShape=facetProfile, exPath=spiralPath);
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}
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module spiral_reinforcement ( start_d = 48, spacing = 2.075, bottom = -2, fn) {
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rotations = 1;
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w = 1;
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top_w = .8;
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top_offset = (w - top_w);
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h = 2.2;
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facetProfile = [
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[w, -bottom],
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[0, -bottom],
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[0, 0],
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[0, -h],
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[w, -h],
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[w, 0]
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];
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end_d = start_d + (spacing * 2 * rotations);
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end_r = end_d / 2;
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start_r = start_d / 2;
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facetSize = calcFacetSize(end_d, fn);
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start_fn = round(circ(start_d) / facetSize);
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spiralPath = [ for (r = [0 : rotations - 1]) for (i = [0 : round(calcFn(start_d, start_fn, end_d, spacing, r )) - 1 ])
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[
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X(start_r, spacing, round(calcFn(start_d, start_fn, end_d, spacing, r )), r, i),
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Y(start_r, spacing, round(calcFn(start_d, start_fn, end_d, spacing, r )), r, i),
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0]
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];
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path_extrude(exShape=facetProfile, exPath=spiralPath);
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}
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/**
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* Core (center of the reel)
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**/
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@ -204,6 +237,7 @@ module spiral_insert_void () {
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module gnal_spiral_bottom_insert_s8 () {
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$fn = 160;
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OD = 10.5 + .3;
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void_d = 18 - .3;
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H = 17;
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D2 = INSERT_D;
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@ -231,12 +265,19 @@ module gnal_spiral_bottom_insert_s8 () {
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}
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}
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}
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translate([0, 0, -LEN / 2]) metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN);
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translate([0, 0, -LEN / 2]) {
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if (DEBUG) {
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cylinder(r = OD / 2, h = LEN);
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} else {
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metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN);
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}
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}
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}
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}
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module gnal_spiral_bottom_insert_16 () {
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$fn = 160;
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OD = 10.5 + .3;
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void_d = 18 - .3;
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H = 17 + 8;
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