Outline the strategy for v4: all work on stacking and alternate sizes will be worked into a new library that is completely parametric and which has a new approach to the design which relies on a support-less design that has straight overhangs that appear below the curved spiral.
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@ -228,10 +228,6 @@ if (PART == "spiral") {
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gnal_spindle_bottom();
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} else if (PART == "spindle_single") {
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gnal_spindle_single();
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} else if (PART == "spindle_stacking") {
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rotate([0, 180, 0]) gnal_stacking_spindle();
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} else if (PART == "30ft_spiral") {
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gnal_50ft_spiral(spiral_count = 19, od = 127, reinforced = false);
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} else if (PART == "spiral_test") {
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difference () {
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gnal_50ft_spiral();
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@ -793,37 +793,4 @@ module gnal_spindle_single () {
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translate([0, 0, -37.5 - SINGLE_INSERT + (21 / 2) - 1]) {
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cylinder(r = 10 / 2, h = 21, center = true, $fn = FINE);
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}
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}
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module gnal_stacking_spindle () {
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OD = 10.5 + .3;
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IN_LEN = 21;
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LEN = 17.1;
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ALT_LEN = 27.1;
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difference () {
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union () {
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gnal_spindle_base();
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translate([0, 0, -23.75]) gnal_spacer_solid();
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}
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//inner screw negative
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translate([0, 0, -30]) union() {
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if (DEBUG) {
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cylinder(r = OD / 2, h = IN_LEN);
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} else {
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metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length = IN_LEN);
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}
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translate([0, 0, 0.2]) {
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if (DEBUG) {
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cylinder(r = OD / 2, h = IN_LEN);
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} else {
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metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length = IN_LEN);
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}
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}
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}
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}
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difference () {
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outer_screw(LEN - 2);
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}
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}
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@ -0,0 +1,829 @@
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//GNAL v3 Shared Library
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include <./path_extrude.scad>;
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include <./threads.scad>;
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include <./Triangles.scad>;
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/**
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* THREADS
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* TOP (large screw)
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* metric_thread (diameter=13.6, pitch=1.5 ,thread_size = 1.6, length = 21);
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* TOP VOID
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* metric_thread (diameter=13.6 + .5, pitch=1.5, thread_size = 1.6, length = 21);
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* + clone translated along Z by 0.2mm
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* BOTTOM (small screw)
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* metric_thread (diameter=10, pitch=1.5, thread_size = 1.6, length=LEN);
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* SINGLE LEVEL (middle screw)
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*
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*/
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DEBUG = false;
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FINE = 200;
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OD = 10 + .5;
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PITCH = 1.5;
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THREAD = 1.6;
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LEN = 21;
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INSERT_D = 26;
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SINGLE_THREAD_D = 12;
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function X (start_r, spacing, fn, r, i) = (start_r + (r * spacing) + (i * calcIncrement(spacing, fn))) * cos(i * calcAngle(fn));
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function Y (start_r, spacing, fn, r, i) = (start_r + (r * spacing) + (i * calcIncrement(spacing, fn))) * sin(i * calcAngle(fn));
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function circ (d) = PI * d;
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function calcFacetSize (end_d, fn) = circ( end_d ) / fn;
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//function calcSteps(rotations, fn) = fn * rotations;
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function calcAngle (fn) = 360 / fn;
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function calcFn(start_d, start_fn, end_d, spacing, r) = start_fn +
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( ((circ(calcR(start_d, spacing, r) * 2) - circ(start_d) )
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/ (circ(end_d) - circ(start_d))) * ($fn - start_fn));
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function calcR(start_d, spacing, r) = (start_d / 2) + (spacing * r);
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function calcIncrement(spacing, fn) = spacing / fn;
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/**
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* spiral_7 - Combination of spiral_3 and spiral_4 that doesn't sacrifice
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* performance. Hits an overflow when $fn is higher than 245 which creates
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* 8418 vectors at 60 rotations. This is an edge case, only appearing in OpenSCAD
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* 2019.05 (and maybe earlier), but should be explored.
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**/
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module spiral (rotations = 40, start_d = 48, spacing = 2.075, bottom = -7.1, fn) {
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diam = (rotations * spacing * 2) + start_d;
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echo("DIAM", diam);
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echo("SPIRAL", rotations * PI * ((start_d + diam) / 2));
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//bottom = -7.1;
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w = 1.4;
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top_w = .8;
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top_offset = (w - top_w);
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h = 2.2;
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facetProfile = [
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[w, -bottom],
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[0, -bottom],
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[0, 0],
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[top_offset, -h],
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[w, -h],
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[w, 0]
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];
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end_d = start_d + (spacing * 2 * rotations);
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end_r = end_d / 2;
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start_r = start_d / 2;
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facetSize = calcFacetSize(end_d, fn);
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start_fn = round(circ(start_d) / facetSize);
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spiralPath = [ for (r = [0 : rotations - 1]) for (i = [0 : round(calcFn(start_d, start_fn, end_d, spacing, r )) - 1 ])
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[
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X(start_r, spacing, round(calcFn(start_d, start_fn, end_d, spacing, r )), r, i),
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Y(start_r, spacing, round(calcFn(start_d, start_fn, end_d, spacing, r )), r, i),
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0]
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];
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path_extrude(exShape=facetProfile, exPath=spiralPath);
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}
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module spiral_reinforcement ( start_d = 48, spacing = 2.075, bottom = -2, fn) {
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rotations = 1;
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w = 1;
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top_w = .8;
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top_offset = (w - top_w);
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h = 2.2;
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facetProfile = [
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[w, -bottom],
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[0, -bottom],
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[0, 0],
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[0, -h],
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[w, -h],
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[w, 0]
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];
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end_d = start_d + (spacing * 2 * rotations);
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end_r = end_d / 2;
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start_r = start_d / 2;
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facetSize = calcFacetSize(end_d, fn);
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start_fn = round(circ(start_d) / facetSize);
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spiralPath = [ for (r = [0 : rotations - 1]) for (i = [0 : round(calcFn(start_d, start_fn, end_d, spacing, r )) - 1 ])
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[
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X(start_r, spacing, round(calcFn(start_d, start_fn, end_d, spacing, r )), r, i),
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Y(start_r, spacing, round(calcFn(start_d, start_fn, end_d, spacing, r )), r, i),
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0]
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];
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path_extrude(exShape=facetProfile, exPath=spiralPath);
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}
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/**
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* Core (center of the reel)
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**/
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module gnal_spiral_core () {
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$fn = 360;
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core_center_h = 4.2 + 3;;
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core_bottom_outer_d = 53;
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core_bottom_outer_void_d = 44;
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core_bottom_outer_h = 4.2;
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core_d = 29.5;
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core_h = 8.5;
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core_bottom_d = 26;
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core_bottom_h = 4.2;
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top_z_offset = (core_h / 2) - (core_center_h / 2);
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core_void_outer_d = 20.5;
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core_void_inner_d = 14.5;
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core_void_h = 11.5;
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arms_outer_d = 48;
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arms_inner_d = 48 - 7;
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void_d = 18;
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film_void = 0.6;
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difference () {
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union() {
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//center
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translate([0, 0, -core_center_h / 2]) {
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cylinder(r = (core_bottom_outer_d - 1) / 2, h = core_center_h, center = true);
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}
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//top
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translate([0, 0, top_z_offset]) {
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cylinder(r = core_d / 2, h = core_h + core_center_h, center = true);
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}
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}
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cylinder(r = void_d / 2, h = 30, center = true);
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translate([0, 0, -7.2]) spiral_insert_void();
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}
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//arms
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difference () {
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union () {
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translate([0, 0, top_z_offset]) difference() {
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//adjusted arm (shorter)
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intersection () {
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cylinder(r = arms_outer_d / 2, h = core_h + core_center_h, center = true);
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translate([1, 0, 0]) cylinder(r = arms_outer_d / 2, h = core_h + core_center_h, center = true);
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}
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intersection () {
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cylinder(r = arms_inner_d / 2, h = core_h + core_center_h + 1, center = true);
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translate([1, 0, 0]) cylinder(r = arms_inner_d / 2, h = core_h + core_center_h + 1, center = true);
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}
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translate([0, arms_outer_d / 2, 0]) cube([arms_outer_d, arms_outer_d, arms_outer_d], center = true);
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}
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//rounded arm end
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translate([(arms_outer_d + arms_inner_d) / 4, 0, top_z_offset]) cylinder(r = 3.5 / 2, h = core_h + core_center_h, center = true, $fn = 40);
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//adjusted arm
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translate([-((arms_outer_d + arms_inner_d) / 4) + 1, 0, top_z_offset]) cylinder(r = 3.5 / 2, h = core_h + core_center_h, center = true, $fn = 40);
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difference () {
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rotate([0, 0, -120]) translate([13.75, 0, top_z_offset]) cube([16, 20, core_h + core_center_h], center = true);
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//remove piece from adjusted arm
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translate([-19, -14, 0]) rotate([0, 0, 10]) cube([4, 4, 30], center = true);
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//remove piece from non-adjusted arm
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rotate([0, 0, 45]) translate([-19, -14, 0]) rotate([0, 0, -10]) cube([4, 4, 30], center = true);
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rotate([0, 0, -120 - 37]) translate([18, 0, top_z_offset]) {
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cylinder(r = 6.8 / 2, h = 30, center = true);
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translate([-4, -2, 0]) cube([4, 4, 30], center = true);
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}
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rotate([0, 0, -120 + 37]) translate([18, 0, top_z_offset]) {
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cylinder(r = 6.8 / 2, h = 30, center = true);
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translate([-4, 2, 0]) cube([4, 4, 30], center = true);
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}
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}
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}
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//film void (notches)
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rotate([0, 0, -120]) {
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translate([20, -5, 0]) {
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rotate([0, 0, 45]) {
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cube([20, film_void, 30], center = true);
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}
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}
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}
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rotate([0, 0, -120]) {
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translate([20, 5, 0]) {
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rotate([0, 0, -45]) {
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cube([20, film_void, 30], center = true);
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}
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}
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}
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//flatten piece
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rotate([0, 0, -120]) translate([25, 0, 0]) difference () {
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cylinder(r = 8 / 2, h = 30, center = true);
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translate([-6.9, 0, 0]) cube([8, 8, 30], center = true);
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}
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cylinder(r = core_void_outer_d / 2, h = core_void_h, center = true);
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rotate([0, 0, -120]) translate([20, 0, -1.5]) rotate([0, 0, 45]) cube([20, 20, 3.01], center = true);
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cylinder(r = void_d / 2, h = 30, center = true);
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translate([0, 0, -7.2]) spiral_insert_void();
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}
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}
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module spiral_insert_void () {
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intersection () {
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rotate([0, 45, 0]) cube([3, INSERT_D + 2, 3], center = true);
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cylinder(r = (INSERT_D + 1) / 2, h = 6, center = true);
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}
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intersection () {
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rotate([0, 45, 90]) cube([3, INSERT_D + 2, 3], center = true);
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cylinder(r = (INSERT_D + 1) / 2, h = 6, center = true);
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}
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}
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module gnal_spiral_bottom_insert_s8 () {
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$fn = 160;
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OD = 10.5 + .3;
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void_d = 18 - .6;
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H = 17;
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D2 = INSERT_D;
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translate([0, 0, 0]) difference () {
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union () {
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cylinder(r = void_d / 2, h = H, center = true);
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//skirt
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translate([0, 0, -(H - 1) / 2]) cylinder(r = D2 / 2, h = 1.5, center = true);
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//notches
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translate([0, 0, -((H - 2.5) / 2) - .1]) {
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intersection () {
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cylinder(r = D2 / 2, h = 6, center = true);
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difference () {
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rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true);
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translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true);
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}
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}
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intersection () {
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cylinder(r = D2 / 2, h = 6, center = true);
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rotate([0, 0, 90]) difference () {
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rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true);
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translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true);
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}
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}
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}
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}
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translate([0, 0, -LEN / 2]) {
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if (DEBUG) {
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cylinder(r = OD / 2, h = LEN);
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} else {
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metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN);
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}
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}
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}
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}
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module gnal_spiral_bottom_insert_16 () {
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$fn = 160;
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OD = 10.5 + .3;
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void_d = 18 - .6;
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H = 17 + 8;
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D2 = INSERT_D;
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RIDGES = 8;
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RIDGE_D = 3;
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translate([0, 0, 0]) difference () {
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union () {
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cylinder(r = void_d / 2, h = H, center = true);
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//skirt
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translate([0, 0, -(H - 1) / 2]) cylinder(r = D2 / 2, h = 1.5, center = true);
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//notches
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translate([0, 0, -((H - 2.5) / 2) - .1]) {
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intersection () {
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cylinder(r = D2 / 2, h = 6, center = true);
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difference () {
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rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true);
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translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true);
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}
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}
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intersection () {
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cylinder(r = D2 / 2, h = 6, center = true);
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rotate([0, 0, 90]) difference () {
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rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true);
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translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true);
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}
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}
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}
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}
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translate([0, 0, -(H / 2) - 2]) {
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if (DEBUG) {
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cylinder(r = OD / 2, h = LEN + 8);
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} else {
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metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN + 8);
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}
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}
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translate([0, 0, 8.5]) {
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for (i = [0: RIDGES - 1]) {
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rotate([0, 0, i * (360 / RIDGES)]) translate([void_d / 2, 0, 0]) cylinder(r = RIDGE_D / 2, h = 8.1, center = true);
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}
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}
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}
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}
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/**
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* Comment to preserve my sanity when developing: This single-spiral
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* insert is the same height as the s8 insert but has a different
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* diameter void fo the screw to prevent mismatching of spindle screws
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* designed for different purposes.
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**/
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module gnal_spiral_bottom_insert_single () {
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$fn = 160;
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void_d = 18 - .6;
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H = 17;
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D2 = INSERT_D;
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translate([0, 0, 0]) difference () {
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union () {
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cylinder(r = void_d / 2, h = H, center = true);
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//skirt
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translate([0, 0, -(H - 1) / 2]) cylinder(r = D2 / 2, h = 1.5, center = true);
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//notches
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translate([0, 0, -((H - 2.5) / 2) - .1]) {
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intersection () {
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cylinder(r = D2 / 2, h = 6, center = true);
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difference () {
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rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true);
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translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true);
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}
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}
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intersection () {
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cylinder(r = D2 / 2, h = 6, center = true);
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rotate([0, 0, 90]) difference () {
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rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true);
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translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true);
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}
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}
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}
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}
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translate([0, 0, -LEN / 2]) {
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if (DEBUG) {
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cylinder(r = SINGLE_THREAD_D / 2, h = LEN);
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} else {
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metric_thread (diameter=SINGLE_THREAD_D, pitch=PITCH, thread_size = THREAD, length = LEN);
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}
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}
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}
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}
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/**
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* Spacers
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**/
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module spacer_ridges () {
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ridges = 16;
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for (i = [0 : ridges]) {
|
||||
rotate([0, 0, i * (360 / ridges)]) translate([13.5, 0, 0]) cylinder(r = 1.25, h = 8, $fn = 60);
|
||||
}
|
||||
}
|
||||
|
||||
module spacer_ridges_loose () {
|
||||
ridges = 16;
|
||||
intersection () {
|
||||
union () {
|
||||
for (i = [0 : ridges]) {
|
||||
rotate([0, 0, i * (360 / ridges)]) translate([13.7, 0, 0]) cylinder(r = 1.25, h = 8, $fn = 60);
|
||||
}
|
||||
}
|
||||
cylinder(r = 13.7, h = 12, center = true);
|
||||
}
|
||||
}
|
||||
module spacer_outer_ridges () {
|
||||
ridges = 24;
|
||||
H = 6.5;
|
||||
difference () {
|
||||
union () {
|
||||
for (i = [0 : ridges]) {
|
||||
rotate([0, 0, i * (360 / ridges)]) translate([14.6, 0, -4.75]) cylinder(r = 1.25, h = 8, $fn = 30);
|
||||
}
|
||||
}
|
||||
translate([0, 0, -4.1]) difference () {
|
||||
cylinder(r = 33 / 2, h = 4, center = true, $fn = 100);
|
||||
cylinder(r2 = 33 / 2, r1 = 27.75 / 2, h = 4.1, center = true, $fn = 100);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_spacer_solid () {
|
||||
core_d = 29.5;
|
||||
core_bottom_d = 26.2 + .2;
|
||||
void_d = 18;
|
||||
h = 8;
|
||||
|
||||
RIDGES = 8;
|
||||
RIDGE_D = 3;
|
||||
translate([0, 0, 0]) difference () {
|
||||
union () {
|
||||
difference () {
|
||||
cylinder(r = core_d / 2, h = h, center = true, $fn = 200);
|
||||
}
|
||||
translate([0, 0, -.75]) rotate([0, 180, 0]) spacer_outer_ridges();
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
/**
|
||||
* This spacer attaches to the top piece when it is used
|
||||
* for Super8 film.
|
||||
**/
|
||||
module gnal_spacer () {
|
||||
add = 3.25;
|
||||
core_d = 29.5;
|
||||
core_bottom_d = 26.2 + .2;
|
||||
void_d = 22.5;
|
||||
h = 8 + add;
|
||||
translate([0, 0, (add / 2) - 1]) difference () {
|
||||
union () {
|
||||
difference () {
|
||||
cylinder(r = core_d / 2, h = h, center = true, $fn = 200);
|
||||
translate([0, 0, 8]) cylinder(r = core_bottom_d / 2, h = h, center = true, $fn = 200);
|
||||
cylinder(r = void_d / 2, h = h + 1, center = true, $fn = 200);
|
||||
}
|
||||
translate([0, 0, 0]) spacer_ridges_loose();
|
||||
spacer_outer_ridges();
|
||||
}
|
||||
//trim top
|
||||
translate([0, 0, h - 0.1]) cylinder(r = (core_d + 1) / 2, h = h, center = true, $fn = 200);
|
||||
//trim bottom
|
||||
translate([0, 0, -h + 0.9]) cylinder(r = (core_d + 1) / 2, h = h, center = true, $fn = 200);
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
module gnal_spacer_16 () {
|
||||
core_d = 29.5;
|
||||
core_bottom_d = 26.2 + .2;
|
||||
void_d = 18.3;
|
||||
h = 8;
|
||||
|
||||
RIDGES = 8;
|
||||
RIDGE_D = 3;
|
||||
difference () {
|
||||
gnal_spacer_solid();
|
||||
cylinder(r = void_d / 2, h = h + 1, center = true, $fn = 200);
|
||||
}
|
||||
translate([0, 0, 0]) {
|
||||
for (i = [0: RIDGES - 1]) {
|
||||
rotate([0, 0, i * (360 / RIDGES)]) translate([void_d / 2, 0, 0]) cylinder(r = RIDGE_D / 2, h = 8, center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
/**
|
||||
* Spindles
|
||||
**/
|
||||
|
||||
module gnal_spindle_base ( ) {
|
||||
D = 8.45 * 2;
|
||||
H = 20;
|
||||
union() {
|
||||
translate([0, 0, -15]) {
|
||||
cylinder(r = D / 2, h = H, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_spindle_bottom_base ( HEX = false) {
|
||||
//for grip
|
||||
BUMP = 2; //diameter
|
||||
BUMPS = 6;
|
||||
TOP_D = 19;
|
||||
TOP_H = 9.5;
|
||||
TOP_OFFSET = -24.5;
|
||||
|
||||
union() {
|
||||
gnal_spindle_base();
|
||||
//hex version
|
||||
if (HEX) {
|
||||
translate([0, 0, TOP_OFFSET]) {
|
||||
cylinder(r = 11.1, h = TOP_H, center = true, $fn = 6);
|
||||
}
|
||||
} else {
|
||||
translate([0, 0, TOP_OFFSET]) {
|
||||
cylinder(r = TOP_D / 2, h = TOP_H, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
for (i = [0 : BUMPS]) {
|
||||
rotate([0, 0, (360 / BUMPS) * i]) {
|
||||
translate([0, 8.9, TOP_OFFSET]) {
|
||||
cylinder(r = BUMP, h = TOP_H, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module outer_screw (LEN) {
|
||||
OD = 10;
|
||||
PITCH = 1.5;
|
||||
THREAD = 1.6;
|
||||
|
||||
difference () {
|
||||
translate([0, 0, -7.1]) {
|
||||
if (DEBUG) {
|
||||
cylinder(r = OD / 2, h = LEN);
|
||||
} else {
|
||||
metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN);
|
||||
}
|
||||
}
|
||||
//bevel top of screw
|
||||
translate([0, 0, LEN - 8]) difference() {
|
||||
cylinder(r = 8, h = 3, center = true, $fn = FINE);
|
||||
cylinder(r1 = 6, r2 = 3, h = 3.01, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_spindle_bottom (ALT = false, HEX = false) {
|
||||
OD = 13.6 + .5;
|
||||
PITCH = 1.5;
|
||||
THREAD = 1.6;
|
||||
IN_LEN = 21;
|
||||
|
||||
LEN = 17.1;
|
||||
ALT_LEN = 27.1;
|
||||
difference () {
|
||||
gnal_spindle_bottom_base(HEX);
|
||||
//inner screw negative
|
||||
translate([0, 0, -30]) union() {
|
||||
if (DEBUG) {
|
||||
cylinder(r = OD / 2, h = IN_LEN);
|
||||
} else {
|
||||
metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length = IN_LEN);
|
||||
}
|
||||
translate([0, 0, 0.2]) {
|
||||
if (DEBUG) {
|
||||
cylinder(r = OD / 2, h = IN_LEN);
|
||||
} else {
|
||||
metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length = IN_LEN);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
difference () {
|
||||
//outer screw
|
||||
if (ALT) {
|
||||
outer_screw(ALT_LEN);
|
||||
} else {
|
||||
outer_screw(LEN);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module number_one () {
|
||||
rotate([0, 45, 0]) cube([1, 6, 1], center = true);
|
||||
translate([0, 6 / 2, 0]) rotate([45, 0, 0]) cube([2, 1, 1], center = true);
|
||||
translate([0, -6 / 2, 0]) rotate([45, 0, 0]) cube([2, 1, 1], center = true);
|
||||
}
|
||||
|
||||
module gnal_spindle_top () {
|
||||
D = 50;
|
||||
THICKNESS = 2.5;
|
||||
H = 19.5;
|
||||
ROUND = 8;
|
||||
|
||||
HANDLE_D = 13.25;
|
||||
HANDLE_BASE = 16;
|
||||
HANDLE_TOP = 13;
|
||||
HANDLE_H = 54.5;
|
||||
|
||||
NOTCHES = 17;
|
||||
NOTCH = 1.5;
|
||||
FINE = 200;
|
||||
|
||||
difference () {
|
||||
//cup
|
||||
translate([0, 0, ROUND - 2]) minkowski () {
|
||||
cylinder(r = (D / 2) - ROUND, h = (H * 2) - ROUND, center = true, $fn = FINE);
|
||||
sphere(r = ROUND, $fn = FINE);
|
||||
}
|
||||
translate([0, 0, ROUND - 2 + THICKNESS]) minkowski () {
|
||||
cylinder(r = (D / 2) - THICKNESS - ROUND, h = (H * 2) - ROUND, center = true, $fn = 200);
|
||||
sphere(r = ROUND, $fn = FINE);
|
||||
}
|
||||
//hollow out cup
|
||||
translate([0, 0, H + ROUND - 4 - 3]) {
|
||||
cylinder(r = (D / 2) + 1, h = H * 2, center = true);
|
||||
}
|
||||
|
||||
//inner cup bevel
|
||||
translate([0, 0, (H / 2) - ROUND - 1]) {
|
||||
cylinder(r1 = (D / 2) - 2.5, r2 = (D / 2) - 2.5 + 1, h = 1, center = true, $fn = FINE);
|
||||
}
|
||||
//outer cup bevel
|
||||
translate([0, 0, (H / 2) - ROUND - 1]) {
|
||||
difference () {
|
||||
cylinder(r = (D / 2) + .25, h = 1, center = true, $fn = FINE);
|
||||
cylinder(r2 = (D / 2) - .8, r1 = (D / 2) - .8 + 1, h = 1, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
//hole in cup
|
||||
translate([21, 0, -10]) cylinder(r = 3 / 2, h = 40, center = true, $fn = 40);
|
||||
}
|
||||
|
||||
//reference cylinder
|
||||
//translate([0, 0, -6.6]) color("red") cylinder(r = 50 / 2, h = 19.57, center = true);
|
||||
|
||||
//handle
|
||||
translate([0, 0, -15]) {
|
||||
difference() {
|
||||
cylinder(r1 = HANDLE_BASE / 2, r2 = HANDLE_TOP / 2, h = HANDLE_H, $fn = FINE);
|
||||
//text
|
||||
translate([3 / 2, 0, 15 + 39.75]) number_one();
|
||||
translate([-3 / 2, 0, 15 + 39.75]) number_one();
|
||||
//ring negative
|
||||
translate([0, 0, 31 + 14.5]) {
|
||||
difference () {
|
||||
cylinder(r = HANDLE_D / 2 + 2, h = 20, center = true);
|
||||
cylinder(r = HANDLE_D / 2 - .5, h = 20 + 1, center = true);
|
||||
}
|
||||
}
|
||||
//handle notches
|
||||
for(i = [0 : NOTCHES]) {
|
||||
rotate([0, 0, i * (360 / NOTCHES)]) {
|
||||
translate([0, HANDLE_D / 2 - .5, 31 + 14.5]) {
|
||||
rotate([0.75, 0, 0]) rotate([0, 0, 45]) {
|
||||
Right_Angled_Triangle(a = NOTCH, b = NOTCH, height = 20, centerXYZ=[true, true, true]);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
//bevel handle at top
|
||||
translate([0, 0, 54.01]) {
|
||||
difference () {
|
||||
cylinder(r = 13 / 2, h = 1, center = true);
|
||||
cylinder(r1 = 12.5 / 2, r2 = 11.5 / 2, h = 1.01, center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
}
|
||||
//attach handle with pyramid cylinder
|
||||
translate ([0, 0, -13.7]) {
|
||||
cylinder(r1 = 16 / 2 + 2, r2 = 16 / 2 - .1, h = 3, center = true, $fn = FINE);
|
||||
}
|
||||
//plate under cup
|
||||
translate([0, 0, -17.75]) {
|
||||
cylinder(r = 31.5 / 2, h = 1, center = true, $fn = FINE);
|
||||
}
|
||||
//screw
|
||||
translate([0, 0, -37.5]) {
|
||||
if (DEBUG) {
|
||||
cylinder(r = 13.6 / 2, h = 21);
|
||||
} else {
|
||||
metric_thread (diameter=13.6, pitch = PITCH, thread_size = THREAD, length = 21);
|
||||
}
|
||||
}
|
||||
//cylinder plug
|
||||
translate([0, 0, -37.5 + (21 / 2) - 1]) {
|
||||
cylinder(r = 12 / 2, h = 21, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_spindle_single () {
|
||||
D = 50;
|
||||
THICKNESS = 2.5;
|
||||
H = 19.5;
|
||||
ROUND = 8;
|
||||
|
||||
HANDLE_D = 13.25;
|
||||
HANDLE_BASE = 16;
|
||||
HANDLE_TOP = 13;
|
||||
HANDLE_H = 54.5;
|
||||
|
||||
NOTCHES = 17;
|
||||
NOTCH = 1.5;
|
||||
FINE = 200;
|
||||
|
||||
SINGLE_INSERT = 11;
|
||||
|
||||
difference () {
|
||||
//cup
|
||||
translate([0, 0, ROUND - 2]) minkowski () {
|
||||
cylinder(r = (D / 2) - ROUND, h = (H * 2) - ROUND, center = true, $fn = FINE);
|
||||
sphere(r = ROUND, $fn = FINE);
|
||||
}
|
||||
translate([0, 0, ROUND - 2 + THICKNESS]) minkowski () {
|
||||
cylinder(r = (D / 2) - THICKNESS - ROUND, h = (H * 2) - ROUND, center = true, $fn = 200);
|
||||
sphere(r = ROUND, $fn = FINE);
|
||||
}
|
||||
//hollow out cup
|
||||
translate([0, 0, H + ROUND - 4 - 3]) {
|
||||
cylinder(r = (D / 2) + 1, h = H * 2, center = true);
|
||||
}
|
||||
|
||||
//inner cup bevel
|
||||
translate([0, 0, (H / 2) - ROUND - 1]) {
|
||||
cylinder(r1 = (D / 2) - 2.5, r2 = (D / 2) - 2.5 + 1, h = 1, center = true, $fn = FINE);
|
||||
}
|
||||
//outer cup bevel
|
||||
translate([0, 0, (H / 2) - ROUND - 1]) {
|
||||
difference () {
|
||||
cylinder(r = (D / 2) + .25, h = 1, center = true, $fn = FINE);
|
||||
cylinder(r2 = (D / 2) - .8, r1 = (D / 2) - .8 + 1, h = 1, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
//hole in cup
|
||||
translate([21, 0, -10]) cylinder(r = 3 / 2, h = 40, center = true, $fn = 40);
|
||||
}
|
||||
|
||||
//reference cylinder
|
||||
//translate([0, 0, -6.6]) color("red") cylinder(r = 50 / 2, h = 19.57, center = true);
|
||||
|
||||
//handle
|
||||
|
||||
translate([0, 0, -15]) {
|
||||
difference() {
|
||||
cylinder(r1 = HANDLE_BASE / 2, r2 = HANDLE_TOP / 2, h = HANDLE_H, $fn = FINE);
|
||||
//text
|
||||
translate([0, 0, 15 + 39.75]) number_one();
|
||||
//ring negative
|
||||
translate([0, 0, 31 + 14.5]) {
|
||||
difference () {
|
||||
cylinder(r = HANDLE_D / 2 + 2, h = 20, center = true);
|
||||
cylinder(r = HANDLE_D / 2 - .5, h = 20 + 1, center = true);
|
||||
}
|
||||
}
|
||||
//handle notches
|
||||
for(i = [0 : NOTCHES]) {
|
||||
rotate([0, 0, i * (360 / NOTCHES)]) {
|
||||
translate([0, HANDLE_D / 2 - .5, 31 + 14.5]) {
|
||||
rotate([0.75, 0, 0]) rotate([0, 0, 45]) {
|
||||
Right_Angled_Triangle(a = NOTCH, b = NOTCH, height = 20, centerXYZ=[true, true, true]);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
//bevel handle at top
|
||||
translate([0, 0, 54.01]) {
|
||||
difference () {
|
||||
cylinder(r = 13 / 2, h = 1, center = true);
|
||||
cylinder(r1 = 12.5 / 2, r2 = 11.5 / 2, h = 1.01, center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
}
|
||||
//attach handle with pyramid cylinder
|
||||
translate ([0, 0, -13.7]) {
|
||||
cylinder(r1 = 16 / 2 + 2, r2 = 16 / 2 - .1, h = 3, center = true, $fn = FINE);
|
||||
}
|
||||
//plate under cup
|
||||
translate([0, 0, -17.75]) {
|
||||
cylinder(r = 31.5 / 2, h = 1, center = true, $fn = FINE);
|
||||
}
|
||||
//insert for single layer
|
||||
translate ([0, 0, -24.25]) {
|
||||
cylinder(r = 22 / 2, h = 14, center = true, $fn = FINE);
|
||||
}
|
||||
//screw
|
||||
translate([0, 0, -37.5 - SINGLE_INSERT]) {
|
||||
if (DEBUG) {
|
||||
cylinder(r = SINGLE_THREAD_D / 2, h = 21);
|
||||
} else {
|
||||
metric_thread (diameter=SINGLE_THREAD_D, pitch = PITCH, thread_size = THREAD, length = 21);
|
||||
}
|
||||
}
|
||||
//cylinder plug
|
||||
translate([0, 0, -37.5 - SINGLE_INSERT + (21 / 2) - 1]) {
|
||||
cylinder(r = 10 / 2, h = 21, center = true, $fn = FINE);
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_stacking_spindle () {
|
||||
OD = 10.5 + .3;
|
||||
IN_LEN = 21;
|
||||
|
||||
LEN = 17.1;
|
||||
ALT_LEN = 27.1;
|
||||
difference () {
|
||||
union () {
|
||||
gnal_spindle_base();
|
||||
translate([0, 0, -23.75]) gnal_spacer_solid();
|
||||
}
|
||||
//inner screw negative
|
||||
translate([0, 0, -30]) union() {
|
||||
if (DEBUG) {
|
||||
cylinder(r = OD / 2, h = IN_LEN);
|
||||
} else {
|
||||
metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length = IN_LEN);
|
||||
}
|
||||
translate([0, 0, 0.2]) {
|
||||
if (DEBUG) {
|
||||
cylinder(r = OD / 2, h = IN_LEN);
|
||||
} else {
|
||||
metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length = IN_LEN);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
difference () {
|
||||
outer_screw(LEN - 2);
|
||||
}
|
||||
}
|
|
@ -0,0 +1,476 @@
|
|||
//V4
|
||||
|
||||
include <../libraries/gnal_v4.scad>;
|
||||
|
||||
SPOKE_COUNT = 24;
|
||||
FN = 200;
|
||||
$fn = FN;
|
||||
|
||||
module gnal_100ft_spiral (spiral_count = 60, od = 298.75, quarter = false) {
|
||||
outer_d = 299;
|
||||
outer_d_inside = outer_d - 6;
|
||||
outer_h = 7.5;
|
||||
|
||||
spoke_len = 123;
|
||||
spoke_w = 3;
|
||||
spoke_h = 4.2 + 3;
|
||||
|
||||
spoke_2_len = 85;
|
||||
|
||||
spoke_cross_1_d = 63;
|
||||
spoke_cross_1_w = 18;
|
||||
|
||||
spoke_cross_2_d = 108;
|
||||
spoke_cross_2_w = 15;
|
||||
|
||||
spoke_3_len = 39;
|
||||
spoke_3_w = 2;
|
||||
|
||||
translate([0, 0, -3.6]) difference () {
|
||||
cylinder(r = outer_d / 2, h = spoke_h, center = true, $fn = 500);
|
||||
cylinder(r = outer_d_inside / 2, h = outer_h + 1, center = true, $fn = 500);
|
||||
}
|
||||
|
||||
difference () {
|
||||
gnal_spiral_core();
|
||||
//rounded spoke voids
|
||||
for (i = [0 : SPOKE_COUNT - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([0, 26.75, 0]) {
|
||||
cylinder(r = 2, h = 20, center = true, $fn = 40);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
//main spokes
|
||||
for (i = [0 : SPOKE_COUNT - 1]) {
|
||||
rotate([0, 0, i * (360 / SPOKE_COUNT)]) {
|
||||
translate([(spoke_len / 2) + (48 / 2), 0, -3.6]) {
|
||||
if (quarter && i % 3 == 0 && i % 6 != 0) { //phew!
|
||||
cube([spoke_len, spoke_w * 2, spoke_h], center = true);
|
||||
} else {
|
||||
cube([spoke_len, spoke_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
//secondary spokes
|
||||
for (i = [0 : SPOKE_COUNT - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([(outer_d / 2) - (spoke_2_len / 2) - 2, 0, -3.6]) {
|
||||
cube([spoke_2_len, spoke_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
//spoke cross bars
|
||||
for (i = [0 : SPOKE_COUNT - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([63, 0, -3.6]) {
|
||||
rotate([0, 0, 20]) {
|
||||
cube([ spoke_w, 18, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
//second spokes
|
||||
for (i = [0 : SPOKE_COUNT - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([(outer_d / 2) - (spoke_2_len / 2) - 2, 0, -3.6]) {
|
||||
cube([spoke_2_len, spoke_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
//second spoke cross pieces
|
||||
for (i = [0 : (SPOKE_COUNT * 2) - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 2))]) {
|
||||
translate([spoke_cross_2_d, 0, -3.6]) {
|
||||
rotate([0, 0, -20]) {
|
||||
cube([ spoke_w, spoke_cross_2_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
//third spokes
|
||||
for (i = [0 : (SPOKE_COUNT * 2) - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 2))]) {
|
||||
translate([(outer_d / 2) - (spoke_3_len / 2) - 2, 0, -3.6]) {
|
||||
cube([spoke_3_len, spoke_3_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
translate([0, 0, -.1]) {
|
||||
rotate([0, 0, -90]) {
|
||||
film_guide(spiral_count);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_100ft_spiral_quarter (quarter = "a") {
|
||||
LEN = 220;
|
||||
|
||||
module notch (NOTCH = 5) {
|
||||
cube([NOTCH, NOTCH, 5], center = true);
|
||||
translate([0, 0, (5 / 2) + (1 / 2)]) rotate([0, 0, 45]) cylinder(r1 = NOTCH / 1.4, r2 = 0.1, h = 1, center = true, $fn = 4);
|
||||
}
|
||||
|
||||
module quarter () {
|
||||
NOTCH = 3;
|
||||
NOTCH_H = -5;
|
||||
NOTCHES = 7;
|
||||
OFFSET = 60;
|
||||
difference () {
|
||||
cube([LEN, LEN, LEN], center = true);
|
||||
for (i = [0 : NOTCHES - 1]) {
|
||||
translate([OFFSET - (i * (LEN / NOTCHES)), -(LEN / 2), NOTCH_H]) rotate([0, 0, 45]) notch(NOTCH);
|
||||
}
|
||||
}
|
||||
for (i = [0 : NOTCHES - 2]) {
|
||||
translate([-(LEN / 2), OFFSET - (i * (LEN / NOTCHES)), NOTCH_H]) rotate([0, 0, 45]) notch(NOTCH);
|
||||
}
|
||||
}
|
||||
|
||||
intersection () {
|
||||
rotate([0, 0, 45]) gnal_100ft_spiral(quarter = true);
|
||||
if (quarter == "a") {
|
||||
rotate([0, 0, 0]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
} else if (quarter == "b") {
|
||||
rotate([0, 0, 90]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
} else if (quarter == "c") {
|
||||
rotate([0, 0, 180]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
} else if (quarter == "d") {
|
||||
rotate([0, 0, 270]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_100ft_top () {
|
||||
H = 5;
|
||||
center_d = 53;
|
||||
spoke_w = 4.5;
|
||||
spokes = 12;
|
||||
outer_d = 299;
|
||||
inner_d = 150;
|
||||
inner_d_2 = 215;
|
||||
void_d = 22.5;
|
||||
hole_d = 3.5;
|
||||
hole_spacing = 37;
|
||||
core_d = 29.5;
|
||||
core_bottom_d = 26.2;
|
||||
|
||||
difference () {
|
||||
union () {
|
||||
cylinder(r = center_d / 2, h = H, center = true, $fn = 100);
|
||||
for (i = [0 : spokes]) {
|
||||
rotate([0, 0, i * (360 / spokes)]) translate([0, outer_d / 4, 0]) cube([spoke_w, (outer_d / 2) - 1, H], center = true);
|
||||
}
|
||||
//outer spokes
|
||||
for (i = [0 : spokes * 2]) {
|
||||
rotate([0, 0, i * (360 / (spokes * 2))]) translate([0, (outer_d / 2) - 25, 0]) cube([spoke_w, (outer_d / 2) - (inner_d_2 / 2) , H], center = true);
|
||||
}
|
||||
}
|
||||
//void
|
||||
cylinder(r = void_d / 2, h = H + 1, center = true, $fn = 100);
|
||||
//speed holes
|
||||
for (i = [0 : 3]) {
|
||||
rotate([0, 0, (i * 90) + 45]) translate([0, hole_spacing / 2, 0]) cylinder(r = hole_d / 2, h = H + 1, center = true);
|
||||
}
|
||||
//rounding of center cylinder
|
||||
for (i = [0 : spokes]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([-2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40);
|
||||
rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40);
|
||||
rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([0, 26.5, 0]) cube([5, 4, H + 1], center = true);
|
||||
}
|
||||
}
|
||||
difference () {
|
||||
cylinder(r = (center_d / 2) - 1.8, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (hole_spacing / 2) + 2, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
//outer ring
|
||||
difference () {
|
||||
cylinder(r = outer_d / 2, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (outer_d / 2) - 5, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
//inner ring
|
||||
difference () {
|
||||
cylinder(r = inner_d / 2, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (inner_d / 2) - 5, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
//second inner ring
|
||||
difference () {
|
||||
cylinder(r = inner_d_2 / 2, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (inner_d_2 / 2) - 5, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
|
||||
//rounded cross connectors
|
||||
for (i = [0 : spokes]) {
|
||||
rotate([0, 0, i * (360 / spokes)]) translate([0, (inner_d / 2) - (spoke_w / 2), 0]) difference() {
|
||||
cylinder(r = 6.5, h = H, center = true);
|
||||
translate([6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
difference () {
|
||||
union () {
|
||||
translate([0, 0, 3.75 + 1]) cylinder(r = core_d / 2, h = H, center = true, $fn = 60);
|
||||
translate([0, 0, 3.75 + 1 + 3.2]) cylinder(r = core_bottom_d / 2, h = H, center = true, $fn = 60);
|
||||
}
|
||||
cylinder(r = void_d / 2, h = H * 5 , center = true, $fn = 100);
|
||||
translate([0, 0, 4 + 1 + 2.25]) spacer_ridges();
|
||||
}
|
||||
//rounded second ring connectors
|
||||
for (i = [0 : spokes]) {
|
||||
rotate([0, 0, i * (360 / spokes)]) translate([0, 205 / 2, 0]) difference () {
|
||||
translate([0, 2, 0]) cube([13, 12, H], center = true);
|
||||
translate([6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
//second ring connectors
|
||||
for (i = [0 : spokes * 2]) {
|
||||
rotate([0, 0, i * (360 / (spokes * 2))]) translate([0, 205 / 2, 0]) difference () {
|
||||
translate([0, 4, 0]) cube([13, 8, H], center = true);
|
||||
translate([6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
|
||||
for (i = [0 : spokes * 2]) {
|
||||
rotate([0, 0, i * (360 / (spokes * 2))]) translate([0, 289 / 2, 0]) difference () {
|
||||
translate([0, 0, 0]) cube([13, 9, H], center = true);
|
||||
translate([6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_50ft_spiral (spiral_count = 40, od = 215, quarter = false, reinforced = true) {
|
||||
outer_d = od;
|
||||
outer_d_inside = outer_d - 6;
|
||||
outer_h = 7.5;
|
||||
|
||||
spoke_len = ((outer_d - 48) / 2) - 2.5; //81;
|
||||
spoke_w = 3;
|
||||
spoke_h = 4.2 + 3;
|
||||
|
||||
spoke_2_len = 43;
|
||||
|
||||
translate([0, 0, -3.6]) difference () {
|
||||
cylinder(r = outer_d / 2, h = spoke_h, center = true, $fn = 500);
|
||||
cylinder(r = outer_d_inside / 2, h = outer_h + 1, center = true, $fn = 500);
|
||||
}
|
||||
|
||||
difference () {
|
||||
gnal_spiral_core();
|
||||
//rounded spoke voids
|
||||
for (i = [0 : SPOKE_COUNT]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([0, 26.75, 0]) {
|
||||
cylinder(r = 2, h = 20, center = true, $fn = 40);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
//main spokes
|
||||
for (i = [0 : SPOKE_COUNT]) {
|
||||
rotate([0, 0, i * (360 / SPOKE_COUNT)]) {
|
||||
translate([(spoke_len / 2) + (48 / 2), 0, -3.6]) {
|
||||
if (quarter && i % 3 == 0 && i % 6 != 0) { //phew!
|
||||
cube([spoke_len, spoke_w * 2, spoke_h], center = true);
|
||||
} else {
|
||||
cube([spoke_len, spoke_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
//secondary spokes
|
||||
/*
|
||||
for (i = [0 : SPOKE_COUNT]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([(outer_d / 2) - (spoke_2_len / 2) - 2, 0, -3.6]) {
|
||||
cube([spoke_2_len, spoke_w, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
*/
|
||||
//spoke cross bars
|
||||
if (outer_d > 130) {
|
||||
for (i = [0 : SPOKE_COUNT]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) {
|
||||
translate([63, 0, -3.6]) {
|
||||
rotate([0, 0, 20]) {
|
||||
cube([ spoke_w, 18, spoke_h], center = true);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
translate([0, 0, -.1]) {
|
||||
rotate([0, 0, -90]) {
|
||||
film_guide(spiral_count, reinforced = reinforced);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_50ft_spiral_quarter (quarter = "a") {
|
||||
LEN = 220;
|
||||
module notch (NOTCH = 5) {
|
||||
cube([NOTCH, NOTCH, 5], center = true);
|
||||
translate([0, 0, (5 / 2) + (1 / 2)]) rotate([0, 0, 45]) cylinder(r1 = NOTCH / 1.4, r2 = 0.1, h = 1, center = true, $fn = 4);
|
||||
}
|
||||
|
||||
module quarter () {
|
||||
NOTCH = 3;
|
||||
NOTCH_H = -5;
|
||||
NOTCHES = 7;
|
||||
OFFSET = 60;
|
||||
difference () {
|
||||
cube([LEN, LEN, LEN], center = true);
|
||||
for (i = [0 : NOTCHES - 1]) {
|
||||
translate([OFFSET - (i * (LEN / NOTCHES)), -(LEN / 2), NOTCH_H]) rotate([0, 0, 45]) notch(NOTCH);
|
||||
}
|
||||
}
|
||||
for (i = [0 : NOTCHES - 2]) {
|
||||
translate([-(LEN / 2), OFFSET - (i * (LEN / NOTCHES)), NOTCH_H]) rotate([0, 0, 45]) notch(NOTCH);
|
||||
}
|
||||
}
|
||||
intersection () {
|
||||
rotate([0, 0, 45]) gnal_50ft_spiral(quarter = true);
|
||||
if (quarter == "a") {
|
||||
rotate([0, 0, 0]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
} else if (quarter == "b") {
|
||||
rotate([0, 0, 90]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
} else if (quarter == "c") {
|
||||
rotate([0, 0, 180]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
} else if (quarter == "d") {
|
||||
rotate([0, 0, 270]) translate([LEN / 2, LEN / 2, 0]) quarter();
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module gnal_50ft_top () {
|
||||
H = 5;
|
||||
center_d = 53;
|
||||
spoke_w = 4.5;
|
||||
spokes = 12;
|
||||
outer_d = 215;
|
||||
inner_d = 150;
|
||||
void_d = 22.5;
|
||||
hole_d = 3.5;
|
||||
hole_spacing = 37;
|
||||
core_d = 29.5;
|
||||
core_bottom_d = 26.2;
|
||||
|
||||
difference () {
|
||||
union () {
|
||||
cylinder(r = center_d / 2, h = H, center = true, $fn = 100);
|
||||
for (i = [0 : spokes - 1]) {
|
||||
rotate([0, 0, i * (360 / spokes)]) translate([0, outer_d / 4, 0]) cube([spoke_w, (outer_d / 2) - 1, H], center = true);
|
||||
}
|
||||
}
|
||||
//void
|
||||
cylinder(r = void_d / 2, h = H + 1, center = true, $fn = 100);
|
||||
//speed holes
|
||||
for (i = [0 : 3]) {
|
||||
rotate([0, 0, (i * 90) + 45]) translate([0, hole_spacing / 2, 0]) cylinder(r = hole_d / 2, h = H + 1, center = true);
|
||||
}
|
||||
//rounding of center cylinder
|
||||
for (i = [0 : spokes - 1]) {
|
||||
rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([-2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40);
|
||||
rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40);
|
||||
rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([0, 26.5, 0]) cube([5, 4, H + 1], center = true);
|
||||
}
|
||||
}
|
||||
difference () {
|
||||
cylinder(r = (center_d / 2) - 1.8, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (hole_spacing / 2) + 2, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
//outer ring
|
||||
difference () {
|
||||
cylinder(r = outer_d / 2, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (outer_d / 2) - 5, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
//inner ring
|
||||
difference () {
|
||||
cylinder(r = inner_d / 2, h = H, center = true, $fn = 200);
|
||||
cylinder(r = (inner_d / 2) - 5, h = H + 1, center = true, $fn = 200);
|
||||
}
|
||||
//rounded cross connectors
|
||||
for (i = [0 : spokes - 1]) {
|
||||
rotate([0, 0, i * (360 / spokes)]) translate([0, (inner_d / 2) - (spoke_w / 2), 0]) difference() {
|
||||
cylinder(r = 6.5, h = H, center = true);
|
||||
translate([6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
difference () {
|
||||
union () {
|
||||
translate([0, 0, 3.75 + 1]) cylinder(r = core_d / 2, h = H, center = true, $fn = 60);
|
||||
translate([0, 0, 3.75 + 1 + 3.2]) cylinder(r = core_bottom_d / 2, h = H, center = true, $fn = 60);
|
||||
}
|
||||
cylinder(r = void_d / 2, h = H * 5 , center = true, $fn = 100);
|
||||
translate([0, 0, 4 + 1 + 2.25]) spacer_ridges();
|
||||
}
|
||||
//rounded outer ring connectors
|
||||
for (i = [0 : spokes - 1]) {
|
||||
rotate([0, 0, i * (360 / spokes)]) translate([0, 205 / 2, 0]) difference () {
|
||||
cube([13, 9, H], center = true);
|
||||
translate([6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
translate([-6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module film_guide (rotations = 60, id = 45.55, spacing = 2.075, bottom = -2) {
|
||||
spiral(rotations, id, spacing, bottom, $fn);
|
||||
//reinforce outer spiral
|
||||
difference () {
|
||||
spiral_reinforcement(292.9, spacing, -0.1, $fn);
|
||||
translate([149.125, 9, 0]) cube([5, 20, 10], center = true);
|
||||
}
|
||||
}
|
||||
|
||||
PART="spiral";
|
||||
|
||||
if (PART == "spiral") {
|
||||
gnal_100ft_spiral();
|
||||
} else if (PART == "quarter_a") {
|
||||
gnal_100ft_spiral_quarter("a");
|
||||
} else if (PART == "quarter_b") {
|
||||
gnal_100ft_spiral_quarter("b");
|
||||
} else if (PART == "quarter_c") {
|
||||
gnal_100ft_spiral_quarter("c");
|
||||
} else if (PART == "quarter_d") {
|
||||
gnal_100ft_spiral_quarter("d");
|
||||
} else if (PART == "top") {
|
||||
gnal_100ft_top();
|
||||
} else if (PART == "spacer") {
|
||||
gnal_spacer();
|
||||
} else if (PART == "spacer_16") {
|
||||
gnal_spacer_16();
|
||||
} else if (PART == "insert_s8") {
|
||||
gnal_spiral_bottom_insert_s8();
|
||||
} else if (PART == "insert_16") {
|
||||
gnal_spiral_bottom_insert_16();
|
||||
} else if (PART == "insert_single") {
|
||||
gnal_spiral_bottom_insert_single();
|
||||
} else if (PART == "spindle_top") {
|
||||
gnal_spindle_top();
|
||||
} else if (PART == "spindle_bottom") {
|
||||
gnal_spindle_bottom();
|
||||
} else if (PART == "spindle_single") {
|
||||
gnal_spindle_single();
|
||||
} else if (PART == "spindle_stacking") {
|
||||
rotate([0, 180, 0]) gnal_stacking_spindle();
|
||||
}
|
|
@ -25,7 +25,6 @@ FILES=(
|
|||
"spindle_bottom"
|
||||
"spindle_top"
|
||||
"spindle_single"
|
||||
"spindle_stacking"
|
||||
"insert_s8"
|
||||
"insert_16"
|
||||
"spacer"
|
||||
|
@ -231,10 +230,10 @@ do
|
|||
done
|
||||
|
||||
# add license to directories for zip
|
||||
cp ./LICENSE.txt "./stl/${SIZE}_v3/"
|
||||
cp ./LICENSE.txt "./stl/${SIZE}_${V}/"
|
||||
# zip all
|
||||
zip -x ".*" -r "./releases/gnal_${SIZE}_v3.zip" "./stl/${SIZE}_v3/"
|
||||
zip -x ".*" -r "./releases/gnal_${SIZE}_${V}.zip" "./stl/${SIZE}_${V}/"
|
||||
# tar all
|
||||
tar --exclude=".*" -czvf "./releases/gnal_${SIZE}_v3.tar.gz" "./stl/${SIZE}_v3/"
|
||||
tar --exclude=".*" -czvf "./releases/gnal_${SIZE}_${V}.tar.gz" "./stl/${SIZE}_${V}/"
|
||||
done
|
||||
|
||||
|
|
|
@ -0,0 +1,240 @@
|
|||
#!/bin/bash
|
||||
V="v4"
|
||||
|
||||
# Commit changes before running this build script
|
||||
|
||||
echo "Rendering GNAL ${V}"
|
||||
|
||||
bash ./scripts/deps.sh
|
||||
bash ./scripts/license.sh
|
||||
|
||||
VERSION=`bash ./scripts/version.sh`
|
||||
CPU=`bash ./scripts/cpu.sh`
|
||||
DIST=./stl
|
||||
CSG=./csg
|
||||
IMG=./img
|
||||
NOTES=./notes/${V}.csv
|
||||
DB="./notes/renders.sqlite"
|
||||
STEP=false
|
||||
LOGGING=true
|
||||
|
||||
#"quarter_a" "quarter_b" "quarter_c" "quarter_d"
|
||||
#quarter pieces not rendering properly
|
||||
|
||||
FILES=(
|
||||
"spindle_bottom"
|
||||
"spindle_top"
|
||||
"spindle_single"
|
||||
"spindle_stacking"
|
||||
"insert_s8"
|
||||
"insert_16"
|
||||
"spacer"
|
||||
"spacer_16"
|
||||
"insert_single"
|
||||
"top"
|
||||
"spiral"
|
||||
)
|
||||
SIZES=( "50ft" "100ft" )
|
||||
|
||||
|
||||
mkdir -p "${DIST}"
|
||||
|
||||
if [ $STEP = true ]; then
|
||||
mkdir -p "${CSG}"
|
||||
fi
|
||||
|
||||
if [[ ! -f "${DB}" ]]; then
|
||||
cat "./notes/setup.sql" | sqlite3 "${DB}"
|
||||
fi
|
||||
|
||||
db () {
|
||||
sqlite3 "${DB}" "${1}"
|
||||
}
|
||||
|
||||
render_part () {
|
||||
scad="${1}"
|
||||
SIZE="${2}"
|
||||
FILE="${3}"
|
||||
stl="${DIST}/${SIZE}_${V}/gnal_${SIZE}_${FILE}.stl"
|
||||
csg="${CSG}/${SIZE}_${V}/gnal_${SIZE}_${FILE}.csg"
|
||||
png="${IMG}/gnal_${SIZE}_${V}_${FILE}.png"
|
||||
|
||||
echo "${scad} - ${FILE}"
|
||||
|
||||
start=`date +%s`
|
||||
if [[ "${SIZE}" == "100ft" ]]; then
|
||||
openscad --enable manifold --csglimit=20000000 -o "$stl" -D "PART=\"${FILE}\"" -D "FN=800" -D "DEBUG=false" "${scad}"
|
||||
else
|
||||
openscad --enable manifold --csglimit=20000000 -o "$stl" -D "PART=\"${FILE}\"" -D "FN=600" -D "DEBUG=false" "${scad}"
|
||||
fi
|
||||
|
||||
end=`date +%s`
|
||||
runtime=$((end-start))
|
||||
|
||||
fileSize=`wc -c < "$stl"`
|
||||
fileSize=`echo $fileSize | xargs`
|
||||
|
||||
if ! [ -x "$(command -v admesh)" ]; then
|
||||
facets="-1"
|
||||
volume="-1"
|
||||
X="-1"
|
||||
Y="-1"
|
||||
Z="-1"
|
||||
else
|
||||
firstline=`head -n 1 "$stl"`
|
||||
if [[ $firstline == solid* ]]; then
|
||||
#order stl file if ascii
|
||||
python3 scripts/c14n_stl.py "$stl"
|
||||
#convert from ascii to binary
|
||||
tmpBinary=`mktemp`
|
||||
admesh -c -b "$tmpBinary" "$stl"
|
||||
newSize=`wc -c < "$tmpBinary"`
|
||||
newSize=`echo $newSize | xargs`
|
||||
|
||||
if [ $newSize -lt $fileSize ]; then
|
||||
cp "$tmpBinary" "$stl"
|
||||
percent=`echo "scale=1;($newSize/$fileSize)*100" | bc`
|
||||
fileSize="${newSize}"
|
||||
echo "Binary conversion created STL file ${percent}% of original"
|
||||
else
|
||||
echo "Binary STL is larger than ASCII original, skipping conversion..."
|
||||
fi
|
||||
rm "$tmpBinary"
|
||||
fi
|
||||
ao=`admesh -c "$stl"`
|
||||
facets=`echo "$ao" | grep "Number of facets" | awk '{print $5}'`
|
||||
volume=`echo "$ao" | grep "Number of parts" | awk '{print $8}'`
|
||||
|
||||
minX=`echo "$ao" | grep "Min X" | awk '{print $4}'`
|
||||
minX=`echo "${minX//,/}"`
|
||||
maxX=`echo "$ao" | grep "Min X" | awk '{print $8}'`
|
||||
minY=`echo "$ao" | grep "Min Y" | awk '{print $4}'`
|
||||
minY=`echo "${minY//,/}"`
|
||||
maxY=`echo "$ao" | grep "Min Y" | awk '{print $8}'`
|
||||
minZ=`echo "$ao" | grep "Min Z" | awk '{print $4}'`
|
||||
minZ=`echo "${minZ//,/}"`
|
||||
maxZ=`echo "$ao" | grep "Min Z" | awk '{print $8}'`
|
||||
X=`echo "scale=5;($maxX)-($minX)" | bc`
|
||||
Y=`echo "scale=5;($maxY)-($minY)" | bc`
|
||||
Z=`echo "scale=5;($maxZ)-($minZ)" | bc`
|
||||
fi
|
||||
|
||||
hash=`sha256sum "$stl" | awk '{ print $1 }'`
|
||||
commit=`git rev-parse --short HEAD`
|
||||
|
||||
if [ ${LOGGING} = true ]; then
|
||||
line="${VERSION},${CPU},$stl,$hash,$fileSize,$srchash,$srcsize,$facets,$volume,$runtime,$commit"
|
||||
echo "$line" >> $NOTES
|
||||
echo "$line"
|
||||
fi
|
||||
|
||||
TIME=`date '+%s'`
|
||||
QUERY="INSERT OR IGNORE INTO renders ( \
|
||||
time, \
|
||||
commit_id, \
|
||||
source, \
|
||||
model, \
|
||||
stl, \
|
||||
stl_size, \
|
||||
facets, \
|
||||
volume, \
|
||||
x, \
|
||||
y, \
|
||||
z, \
|
||||
render_time, \
|
||||
source_hash, \
|
||||
stl_hash, \
|
||||
openscad, \
|
||||
cpu \
|
||||
) \
|
||||
VALUES ( \
|
||||
$TIME, \
|
||||
'$commit', \
|
||||
'$scad', \
|
||||
'$FILE', \
|
||||
'$stl', \
|
||||
$fileSize, \
|
||||
$facets, \
|
||||
$volume, \
|
||||
$X, \
|
||||
$Y, \
|
||||
$Z, \
|
||||
$runtime, \
|
||||
'$srchash', \
|
||||
'$hash', \
|
||||
'$VERSION', \
|
||||
'$CPU' \
|
||||
)"
|
||||
#echo -n "${QUERY}"
|
||||
db "${QUERY}"
|
||||
|
||||
if [ ${STEP} = true ] && [[ "${FILE}" == "spiral" ]]; then
|
||||
mkdir -p "${CSG}/${SIZE}_${V}/"
|
||||
start=`date +%s`
|
||||
if [[ "${SIZE}" == "100ft" ]]; then
|
||||
openscad --enable manifold --csglimit=20000000 -o "$csg" -D "PART=\"${FILE}\"" -D "FN=800" -D "DEBUG=false" "${scad}"
|
||||
else
|
||||
openscad --enable manifold --csglimit=20000000 -o "$csg" -D "PART=\"${FILE}\"" -D "FN=600" -D "DEBUG=false" "${scad}"
|
||||
fi
|
||||
end=`date +%s`
|
||||
runtime=$((end-start))
|
||||
echo "Compiling CSG took ${runtime}sec"
|
||||
fi
|
||||
|
||||
echo "Rendering image of ${stl}..."
|
||||
|
||||
if [[ "${FILE}" == "spiral" ]]; then
|
||||
tmp=`mktemp`
|
||||
fullPath=`realpath "${stl}"`
|
||||
data="import(\"${fullPath}\");"
|
||||
echo data > "${tmp}.scad"
|
||||
openscad -o "$png" --enable manifold --csglimit=20000000 --imgsize=2048,2048 --colorscheme=DeepOcean "${tmp}.scad"
|
||||
else
|
||||
openscad -o "$png" --enable manifold --csglimit=20000000 --imgsize=2048,2048 --colorscheme=DeepOcean -D "DEBUG=false" -D "PART=\"${FILE}\"" "${scad}"
|
||||
fi
|
||||
}
|
||||
|
||||
if [[ "${1}" != "" ]]; then
|
||||
LOGGING=false
|
||||
SIZE="${1}"
|
||||
scad="./scad/${SIZE}_${V}/gnal_${SIZE}.scad"
|
||||
srchash=`sha256sum "${scad}" | awk '{ print $1 }'`
|
||||
srcsize=`wc -c < "${scad}"`
|
||||
srcsize=`echo $srcsize | xargs`
|
||||
|
||||
mkdir -p "${DIST}/${SIZE}_${V}"
|
||||
if [[ "${2}" != "" ]]; then
|
||||
FILE="${2}"
|
||||
render_part "${scad}" "${SIZE}" "${FILE}"
|
||||
else
|
||||
for FILE in "${FILES[@]}"; do
|
||||
render_part "${scad}" "${SIZE}" "${FILE}"
|
||||
done
|
||||
fi
|
||||
exit 0
|
||||
fi
|
||||
|
||||
echo "openscad,cpu,stl,stl_hash,stl_size,source_hash,source_size,facets,volume,render_time,commit" > $NOTES
|
||||
|
||||
for SIZE in "${SIZES[@]}"
|
||||
do
|
||||
:
|
||||
scad="./scad/${V}/gnal.scad"
|
||||
srchash=`sha256sum "${scad}" | awk '{ print $1 }'`
|
||||
srcsize=`wc -c < "${scad}"`
|
||||
srcsize=`echo $srcsize | xargs`
|
||||
|
||||
mkdir -p "${DIST}/${SIZE}_${V}"
|
||||
|
||||
for FILE in "${FILES[@]}"; do
|
||||
render_part "${scad}" "${SIZE}" "${FILE}"
|
||||
done
|
||||
|
||||
# add license to directories for zip
|
||||
cp ./LICENSE.txt "./stl/${SIZE}_${V}/"
|
||||
# zip all
|
||||
zip -x ".*" -r "./releases/gnal_${SIZE}_${V}.zip" "./stl/${SIZE}_${V}/"
|
||||
# tar all
|
||||
tar --exclude=".*" -czvf "./releases/gnal_${SIZE}_${V}.tar.gz" "./stl/${SIZE}_${V}/"
|
||||
done
|
||||
|
Binary file not shown.
Loading…
Reference in New Issue