diff --git a/examples/JK_projector_takeup.scad b/examples/JK_projector_takeup.scad index d800b6b..8f1d322 100644 --- a/examples/JK_projector_takeup.scad +++ b/examples/JK_projector_takeup.scad @@ -31,8 +31,8 @@ FILTER_VOID_X = FILTER_X - 9 + ((4.5 - 2.34) * 2); ROLLER_SPACING = 95; -module m5_nut () { - hex(9.4, 4); +module m5_nut (pos = [0, 0, 0]) { + translate(pos) hex(9.4, 4); } module block () { @@ -53,11 +53,11 @@ module block () { translate([0, (BY / 2) - 3.5, 0]) { translate([BOLTSX / 2, 0, 0]) { cylinder(r = 4.95 / 2, h = BZ + 1, center = true, $fn = 50); - translate([0, 0, 3]) m5_nut(); + m5_nut([0, 0, 3]); } translate([-BOLTSX / 2, 0, 0]) { cylinder(r = 4.95 / 2, h = BZ + 1, center = true, $fn = 50); - translate([0, 0, 3]) m5_nut(); + m5_nut([0, 0, 3]); } } } diff --git a/takeup.scad b/takeup.scad index 7b28539..4eb9a1a 100755 --- a/takeup.scad +++ b/takeup.scad @@ -7,32 +7,12 @@ COUPLING_D = 37; WASHER_D = 35.7; //1 + 1/3 diameter? WASHER_H = 2.4; -MOTOR_SHAFT_D = 6; -MOTOR_SHAFT_H = 16; -MOTOR_SHAFT_HOBBLE = 1; - -MOTOR_MOUNT_X = 32.5 + 0.1; -MOTOR_MOUNT_Y = 17.5 + 0.1; +MOTOR_SHAFT_D = 6; //dep +MOTOR_SHAFT_H = 16; //dep +MOTOR_SHAFT_HOBBLE = 1; //dep M4 = 4.1; -module motor_shaft () { - difference () { - cylinder(r = R(MOTOR_SHAFT_D), h = MOTOR_SHAFT_H, center = true, $fn = 60); - translate([MOTOR_SHAFT_D - MOTOR_SHAFT_HOBBLE, 0, 0]) cube([MOTOR_SHAFT_D, MOTOR_SHAFT_D, MOTOR_SHAFT_H + 1], center = true); - } -} - -module motor_mounts () { - Z = 1.5; - D = 7.5; - - translate([MOTOR_MOUNT_X / 2, MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); - translate([-MOTOR_MOUNT_X / 2, MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); - translate([MOTOR_MOUNT_X / 2, -MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); - translate([-MOTOR_MOUNT_X / 2, -MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); -} - module motor_mount_pad (D, Z) { difference () { cylinder(r = R(D), h = Z, center = true, $fn = 40); @@ -51,7 +31,7 @@ module magnetic_coupling (MAGNETS = 4, MAGNET_D = 8.1, MAGNET_H = 2.5) { translate([0, 0, -5]) cylinder(r = R(20), h = 5, center = true, $fn = 60); } //motor shaft void - scale([1.1, 1.1, 2]) motor_shaft(); + scale([1.1, 1.1, 2]) geared_motor_shaft(); //magnet voids for (i = [0 : MAGNETS - 1]) { rotate([0, 0, i * (360 / MAGNETS)]) { @@ -113,11 +93,13 @@ module daylight_spool_insert () { } } -module motor_mount_void (D, Z) { - cylinder(r = R(D), h = Z, center = true, $fn = 40); - //bolt void - translate([0, 0, 5]) cylinder(r = R(3.25 + 0.2), h = Z + 10, center = true, $fn = 40); - translate([0, 0, 4.75]) cylinder(r = R(6), h = 3.5, center = true, $fn = 40); +module motor_mount_void (pos = [0, 0, 0], D, Z) { + translate(pos) { + cylinder(r = R(D), h = Z, center = true, $fn = 40); + //bolt void + translate([0, 0, 5]) cylinder(r = R(3.25 + 0.2), h = Z + 10, center = true, $fn = 40); + translate([0, 0, 4.75]) cylinder(r = R(6), h = 3.5, center = true, $fn = 40); + } } module mount_plate_void (pos = [0, 0, 0]) { @@ -127,6 +109,14 @@ module mount_plate_void (pos = [0, 0, 0]) { } } +module corner_void (pos = [0, 0, 0], Corner) { + translate(pos) cube([Corner, Corner, 8], center = true); +} + +module corner_round (pos = [0, 0, 0], D) { + translate(pos) cylinder(r = D, h = 7, center = true, $fn = 40); +} + module mount_plate () { Z = 1.5; D = 7.5 + 1.5; @@ -134,12 +124,17 @@ module mount_plate () { X = 60; Y = 60; - MOUNT_X = 42; - MOUNT_Y = 42; + PlateMountX = 42 / 2; + PlateMountY = 42 / 2; - CORNER = 3; - X_CORNER = (X / 2) - (CORNER / 2); - Y_CORNER = (Y / 2) - (CORNER / 2); + Corner = 3; + CornerHalf = Corner / 2; + CornerX = (X / 2) - (Corner / 2); + CornerY = (Y / 2) - (Corner / 2); + CornerZ = 3.26 - .5; + + MotorMountX = (GearedMotorMountX + 0.1) / 2; + MotorMountY = (GearedMotorMountY + 0.1) / 2; //center //color("red") cylinder(r = 15 / 2, h = 20, center = true, $fn = 60); @@ -150,29 +145,31 @@ module mount_plate () { //motor void (centered) translate([7-0.5, 0, 0]) { translate([-(46 / 2) + 15 + 1 + 0.5, 0, 0]) cylinder(r = R(15), h = 20, center = true, $fn = 60); - translate([(MOTOR_MOUNT_X / 2)+1, (MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); - translate([-(MOTOR_MOUNT_X / 2)+1, (MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); - translate([(MOTOR_MOUNT_X / 2)+1, -(MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); - translate([-(MOTOR_MOUNT_X / 2)+1, -(MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); + translate([1, 0, 0]) { + motor_mount_void([MotorMountX, MotorMountY, 0], D, Z); + motor_mount_void([-MotorMountX, MotorMountY, 0], D, Z); + motor_mount_void([MotorMountX, -MotorMountY, 0], D, Z); + motor_mount_void([-MotorMountX, -MotorMountY, 0], D, Z); + } //pad void translate([-8 + 12.5 + 1, 0, 0]) cube([8, 17, Z], center = true); } - mount_plate_void([MOUNT_X / 2, MOUNT_Y / 2, 0]); - mount_plate_void([-MOUNT_X / 2, MOUNT_Y / 2, 0]); - mount_plate_void([MOUNT_X / 2, -MOUNT_Y / 2, 0]); - mount_plate_void([-MOUNT_X / 2,-MOUNT_Y / 2, 0]); + mount_plate_void([PlateMountX, PlateMountY, 0]); + mount_plate_void([-PlateMountX, PlateMountY, 0]); + mount_plate_void([PlateMountX, -PlateMountY, 0]); + mount_plate_void([-PlateMountX, -PlateMountY, 0]); - translate([X_CORNER, Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); - translate([-X_CORNER, Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); - translate([X_CORNER, -Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); - translate([-X_CORNER, -Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); + corner_void([CornerX, CornerY, CornerZ], Corner); + corner_void([-CornerX, CornerY, CornerZ], Corner); + corner_void([CornerX, -CornerY, CornerZ], Corner); + corner_void([-CornerX, -CornerY, CornerZ], Corner); } - translate([X_CORNER - (CORNER / 2), Y_CORNER - (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); - translate([-X_CORNER + (CORNER / 2), Y_CORNER - (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); - translate([X_CORNER - (CORNER / 2), -Y_CORNER + (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); - translate([-X_CORNER + (CORNER / 2), -Y_CORNER + (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); + corner_round([CornerX - CornerHalf, CornerY - CornerHalf, CornerZ], Corner); + corner_round([-CornerX + CornerHalf, CornerY- CornerHalf, CornerZ], Corner); + corner_round([CornerX - CornerHalf, -CornerY + CornerHalf, CornerZ], Corner); + corner_round([-CornerX + CornerHalf, -CornerY + CornerHalf, CornerZ], Corner); } //centered, minimal geometry needed to add