/** * Optical Printer Rails * * Camera Drive = +X * Lens Drive = -X **/ use <2020_profile.scad> //include include <./common/common.scad> include <./common/motors.scad> include <./common/rods.scad> IN = 25.4; RailSpacing = 110; //100 RailVoid = 20.4; ThreadedRodSpacing = 50; RailEndX = RailSpacing + 72; TNutVoid = 17; BoltSpacingX = RailSpacing - 30; LensFrameSpacingX = 100; LensRodsOffsetZ = -15; ProjectorFrameSpacingX = (5 * IN) - 20; OrbitalPlateD = 137; module m5_nut (H = 5, DIAG = 9.1) { hex(diag = DIAG, h = H); } module rail_debug (H = 175) { color("lime") linear_extrude(height=H) { 2020_profile(); } } module m3_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], BoltH = 20, CapH = 3) { D = 3.25; CapD = 6; translate(pos) rotate(rot) { translate([0, 0, CapH / 2]) cylinder(r = R(CapD), h = CapH, center = true, $fn = 40); translate([0, 0, -BoltH / 2]) cylinder(r = R(D), h = BoltH + 0.01, center = true, $fn = 40); } } module bolt_voids_2020 (pos = [0, 0, 0], rot = [0, 0, 0], Projector = false) { translate(pos) rotate (rot) { translate([0, -25, 0]) rotate([90, 0, 0]) m3_bolt_void(CapH = 36); if (Projector == false) { translate([0, 25, 0]) rotate([-90, 0, 0]) m3_bolt_void(CapH = 36); } translate([-25, 0, 0]) rotate([0, -90, 0]) m3_bolt_void(CapH = 36); } } module bolt_voids_motor (pos = [0, 0, 0]) { Corner = NEMA17BoltSpacing / 2; translate(pos) { translate([Corner, Corner, 0]) m3_bolt_void(CapH = 30, BoltH = 40); translate([Corner, -Corner, 0]) m3_bolt_void(CapH = 30, BoltH = 40); translate([-Corner, Corner, 0]) m3_bolt_void(CapH = 30, BoltH = 40); translate([-Corner, -Corner, 0]) m3_bolt_void(CapH = 30, BoltH = 40); } } module T_nut_void (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { cylinder(r = R(TNutDiameter2 + 0.1), h = TNutVoid + .01, center = true, $fn = 60); translate([0, 0, -(TNutVoid / 2) + (6 / 2)]) cylinder(r = R(TNutDiameter1 + 0.1), h = 6.01, center = true, $fn = 60); translate([8, 0, 0]) cylinder(r = R(3), h = 10, center = true, $fn = 30); translate([-8, 0, 0]) cylinder(r = R(3), h = 10, center = true, $fn = 30); translate([0, 8, 0]) cylinder(r = R(3), h = 10, center = true, $fn = 30); translate([0, -8, 0]) cylinder(r = R(3), h = 10, center = true, $fn = 30); } } module bearing_void (pos = [0, 0, 0], Width = 8, Hole = true, Fuzz = 0.1) { $fn = 80; innerD = 8.05; outerD = 22.1 - .4; color("blue") translate (pos) difference () { cylinder(r = R(outerD) + Fuzz, h = Width, center = true); if (Hole) cylinder(r = R(innerD) - Fuzz, h = Width + 1, center = true); } } module mounting_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { cylinder(r = R(10), h = 150, center = true, $fn = 40); translate([0, 0, 0]) cylinder(r = R(20), h = 8, center = true, $fn = 60); } } module rail_end (pos = [0, 0, 0], rot = [90, 0, 0], Motors = true, Projector = false) { Z = 95; RailVoid = 20.4; translate(pos) rotate(rot) { difference () { difference () { translate([0, -10, 20]) rounded_cube([RailEndX, Z, 80], d = 10, center = true, $fn = 50); translate([0, 10, 50]) rotate([0, 90, 0]) rounded_cube([60, Z, RailEndX + 1], d = 10, center = true, $fn = 50); } //rails translate([-RailSpacing / 2, 0, 5]) cube([RailVoid, RailVoid, 40], center = true); translate([RailSpacing / 2, 0, 5]) cube([RailVoid, RailVoid, 40], center = true); //rails bolts bolt_voids_2020([-RailSpacing / 2, 0, -15 + 5 + 7 ], Projector = Projector); bolt_voids_2020([RailSpacing / 2, 0, -15 + 5 + 7], [0, 180, 0], Projector = Projector); if (Motors) { //camera drive motor translate([ThreadedRodSpacing / 2, 0, 0]) { cylinder(r = R(NEMA17PadD + 0.5), h = 60, center = true, $fn = 100); bolt_voids_motor([0, 0, 16 - 21]); } //lens drive motor translate([-ThreadedRodSpacing / 2, 0, 0]) { cylinder(r = R(NEMA17PadD + 0.5), h = 60, center = true, $fn = 100); bolt_voids_motor([0, 0, 16 - 21]); } } else { translate([ThreadedRodSpacing / 2, 0, 0]) cylinder(r = R(LinearBearingOuterDiameter + 0.4), h = 60, center = true, $fn = 100); translate([-ThreadedRodSpacing / 2, 0, 0]) cylinder(r = R(LinearBearingOuterDiameter + 0.4), h = 60, center = true, $fn = 100); } //linear motion rod translate([0, 0, 5]) cylinder(r = R(ThreadDiameter), h = 40, center = true, $fn = 50); //mounting bolts mounting_bolt_void([BoltSpacingX / 2, -41, 40], [90, 0, 0]); mounting_bolt_void([-BoltSpacingX / 2, -41, 40], [90, 0, 0]); } end_2020([-RailSpacing / 2, 0, -15 + 2.4]); end_2020([RailSpacing / 2, 0, -15 + 2.4]); } if (Projector) { translate(pos) rotate([rot[0] - 90, rot[1], rot[2]]) { difference () { union () { extrusion_block([ProjectorFrameSpacingX / 2, 0, 52], [90, 0, 0], End = true); extrusion_block([-ProjectorFrameSpacingX / 2, 0, 52], [90, 0, 0], End = true); } //bolts for upright linear extrusions lens_sled_m3_bolt_voids([ProjectorFrameSpacingX / 2, 0, 55], [90, 0, 0]); lens_sled_m3_bolt_voids([-ProjectorFrameSpacingX / 2, 0, 55], [90, 0, 0]); } } } } echo("sled"); echo("BOM: ", "(2) T8 Nut"); echo("BOM: ", "(1 or 2) Linear bearing"); echo("BOM: ", "(4 or 8) Radial bearings ()"); module sled (pos = [0, 0, 0], rot = [90, 0, 0], Length = 60) { X = RailEndX; Y = 60; Z = Length; translate(pos) rotate(rot) difference () { translate([0, 7.5, 0]) rounded_cube([X, Y, Z], d = 10, center = true, $fn = 50); //extrusion rails translate([-RailSpacing / 2, 0, 0]) cube([21, 22, Z + 1], center = true); translate([RailSpacing / 2, 0, 0]) cube([21, 22, Z + 1], center = true); //void for top bearing rollers translate([-RailSpacing / 2, -20, 0]) cube([13, 22, Z + 1], center = true); translate([RailSpacing / 2, -20, 0]) cube([13, 22, Z + 1], center = true); //linear motion rod void cylinder(r = R(LinearMotionDiameter + 1), h = Z + 1, center = true, $fn = 60); //linear motion rod bearing voids translate([0, 0, (Length / 2) - (LinearBearingHeight / 2) + 0.01]) cylinder(r = R(LinearBearingOuterDiameter + 0.2), h = LinearBearingHeight, center = true, $fn = 100); translate([0, 0, -(Length / 2) + (LinearBearingHeight / 2) - 0.01]) cylinder(r = R(LinearBearingOuterDiameter + 0.2), h = LinearBearingHeight, center = true, $fn = 100); //threaded rod voids translate([ThreadedRodSpacing / 2, 0, 0]) cylinder(r = R(ThreadDiameter + 2), h = Z + 1, center = true, $fn = 60); translate([-ThreadedRodSpacing / 2, 0, 0]) cylinder(r = R(ThreadDiameter + 2), h = Z + 1, center = true, $fn = 60); } } module camera_sled (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) sled(Length = 110); } module top_sled_bearing_void (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { //bearing void cylinder(r = R(27), h = 11, center = true, $fn = 120); translate([0, -27 / 2, 0]) cube([27, 27, 11 ], center = true, $fn = 60); cylinder(r = R(8.3), h = 16, center = true, $fn = 80); translate([0, -50, 0]) cube([8.3, 100, 16 ], center = true, $fn = 60); cylinder(r = R(5.2), h = 40, center = true, $fn = 60); translate([0, 0, 27 + 15]) cylinder(r = R(9), h = 60, center = true, $fn = 60); } } module side_sled_bearing_void (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { cylinder(r = R(27), h = 11, center = true, $fn = 120); translate([0, -27 / 2, 0]) cube([27, 27, 11 ], center = true, $fn = 60); translate([0, 1, 0]) { cylinder(r = R(8.3), h = 16, center = true, $fn = 80); translate([0, -50, 0]) cube([8.3, 100, 16 ], center = true, $fn = 60); } translate([0, -18, 0]) cube([50, 27, 16.2], center = true, $fn = 60); /*translate([0, -35 / 2, 0]) rotate([90, 0, 0]) { cylinder(r = R(5.2), h = 40, center = true, $fn = 60); translate([0, 0, 27]) cylinder(r = R(9), h = 30, center = true, $fn = 60); }*/ } } module lens_sled_m3_bolt_voids (pos = [0, 0, 0], rot = [0, 0, 0]) { D = 16; translate(pos) rotate(rot) { translate([0, 0, D]) m3_bolt_void(CapH = 10); translate([0, 0, -D]) rotate([0, 180, 0]) m3_bolt_void(CapH = 30); translate([D, 0, 0]) rotate([0, 90, 0]) m3_bolt_void(CapH = 30); translate([-D, 0, 0]) rotate([0, -90, 0]) m3_bolt_void(CapH = 30); } } module lens_sled_m5_bolt_nut_voids (pos = [0, 0, 0], rot = [0, 0, 0], Angle = 360/12) { translate(pos) rotate(rot) { cylinder(r = R(5.2), h = 40, center = true, $fn = 40); translate([0, 0, -3.5]) rotate([0, 0, Angle]) hex(9.2, 5); } } module extrusion_block (pos = [0, 0, 0], rot = [0, 0, 0], X = 40, Y = 40, Z = 30, End = false) { translate(pos) rotate(rot) { difference () { rotate([90, 0, 0]) rounded_cube([X, Y, Z], d = 5, center = true, $fn = 30); cube([RailVoid, Z + 1, RailVoid], center = true); } if (End) { end_2020([0, -(Z / 2) + (5 / 2), 0], [90, 0, 0]); } } } module lens_sled (pos = [0, 0, 0], rot = [90, 0, 0]) { Y = 70; LensDriveX = -ThreadedRodSpacing / 2; LensFrameBlockY = (60 / 2) + (40 / 2) - 5; LensFrameM3VoidsZ = (60 / 2) + (40 / 2) - 12.5 + 5 + 6; LensFrameOffsetZ = 20; BearingsSpacing = 28; BearingM5Spacing = 62; translate(pos) rotate(rot) { difference () { union () { sled(rot = [0, 0, 0], Length = Y); extrusion_block([LensFrameSpacingX - 35, LensFrameBlockY, LensFrameOffsetZ], Y = 30); extrusion_block([-LensFrameSpacingX + 35, LensFrameBlockY, LensFrameOffsetZ], Y = 30); translate([LensFrameSpacingX - 35 - 25 + 21, 48 - 5, -17.5 + 5]) cube([60, 24, 44], center = true); translate([LensFrameSpacingX - 35 - 25 + 21, 48 - 5, -17.5 + 30.5]) difference() { cube([60, 24, 44], center = true); cube([30, 24 + 1, 34], center = true); } } T_nut_void ([LensDriveX, 0, (Y / 2) - (TNutVoid / 2) + 0.01], [180, 0, 0]); T_nut_void ([LensDriveX, 0, -(Y / 2) + (TNutVoid / 2) - 0.01]); //camera drive threaded rod passthrough translate([-LensDriveX, 0, 0]) cylinder(r = R(ThreadDiameter + 1), h = Y + 1, center = true, $fn = 60); // top_sled_bearing_void([RailSpacing / 2, 21.5, BearingsSpacing / 2], [0, 90, 0]); top_sled_bearing_void([-RailSpacing / 2, 21.5, BearingsSpacing / 2], [0, -90, 0]); top_sled_bearing_void([RailSpacing / 2, 21.5, -BearingsSpacing / 2], [0, 90, 0]); top_sled_bearing_void([-RailSpacing / 2, 21.5, -BearingsSpacing / 2], [0, -90, 0]); side_sled_bearing_void([(RailSpacing / 2) + 21.5, 0, BearingsSpacing / 2], [90, -90, 0]); side_sled_bearing_void([-(RailSpacing / 2) - 21.5, 0, BearingsSpacing / 2], [-90, -90, 0]); side_sled_bearing_void([(RailSpacing / 2) + 21.5, 0, -BearingsSpacing / 2], [90, -90, 0]); side_sled_bearing_void([-(RailSpacing / 2) - 21.5, 0, -BearingsSpacing / 2], [-90, -90, 0]); //bolts for upright linear extrusions lens_sled_m3_bolt_voids([LensFrameSpacingX - 35, LensFrameM3VoidsZ, LensFrameOffsetZ]); lens_sled_m3_bolt_voids([-LensFrameSpacingX + 35 , LensFrameM3VoidsZ, LensFrameOffsetZ]); //m5 bolt + nut for side radial bearing pressure plate lens_sled_m5_bolt_nut_voids([(RailEndX / 2) - (40 / 2), 0, BearingM5Spacing / 2], [0, 90, 0]); lens_sled_m5_bolt_nut_voids([(RailEndX / 2) - (40 / 2), 0, -BearingM5Spacing / 2], [0, 90, 0]); lens_sled_m5_bolt_nut_voids([(-RailEndX / 2) + (40 / 2), 0, BearingM5Spacing / 2], [0, -90, 0]); lens_sled_m5_bolt_nut_voids([(-RailEndX / 2) + (40 / 2), 0, -BearingM5Spacing / 2], [0, -90, 0]); //motor void translate([LensFrameSpacingX - 35, 50 + 37.5, LensRodsOffsetZ]) cube([42.25, 100, 42.25], center = true); //threaded rod void translate([LensFrameSpacingX - 35, 50 + 37.5 - 10, LensRodsOffsetZ]) rotate([90, 0, 0]) cylinder(r = R(9), h = 100, center = true, $fn = 60); //motor bolts lens_sled_m5_bolt_nut_voids([LensFrameSpacingX - 35 - 27, 47, 12 + LensRodsOffsetZ], [0, -90, 0], Angle = 0); lens_sled_m5_bolt_nut_voids([LensFrameSpacingX - 35 - 27, 47, -12 + LensRodsOffsetZ], [0, -90, 0], Angle = 0); //linear bolts translate([-LensFrameSpacingX + 35, 50 + 37.5 - 10, LensRodsOffsetZ]) rotate([90, 0, 0]) cylinder(r = R(8.6), h = 100, center = true, $fn = 60); } //rail ends for snug fit difference () { end_2020([LensFrameSpacingX - 35, LensFrameM3VoidsZ - (6 / 2) - 5.1, LensFrameOffsetZ], [90, 0, 0]); translate([LensFrameSpacingX - 35, LensFrameM3VoidsZ - (6 / 2) - 5.1, LensFrameOffsetZ - 13]) rotate([0, 45, 0]) cube([20, 20, 20], center = true); } difference () { end_2020([-LensFrameSpacingX + 35, LensFrameM3VoidsZ - (6 / 2) - 5.1, LensFrameOffsetZ], [90, 0, 0]); translate([-LensFrameSpacingX + 35, LensFrameM3VoidsZ - (6 / 2) - 5.1, LensFrameOffsetZ - 13]) rotate([0, 45, 0]) cube([20, 20, 20], center = true); } //debug //translate([-ThreadedRodSpacing / 2, 0, -(Y / 2) + 8.4]) T_nut(); //translate([-ThreadedRodSpacing / 2, 0, (Y / 2) - 7.5]) rotate([180, 0, 0]) T_nut(); //translate([LensFrameSpacingX - 35, 40, 0]) rotate([-90, 0, 0]) NEMA17(H = 20); } } module side_lens_sled_bearing_plate (pos = [0, 0, 0], rot = [0, 0, 0]) { Y = 70; BearingSpacing = 28; BoltSpacing = 62; translate(pos) rotate(rot) { difference () { cube([25, Y, 15.9], center = true); //sides translate([-9, 52, 0]) cube([25, Y, 15.9 + 1], center = true); translate([-9, -52, 0]) cube([25, Y, 15.9 + 1], center = true); translate([-9, 0, 0]) cube([25, 22, 15.9 + 1], center = true); //inner translate([-1, BearingSpacing / 2, 0]) cylinder(r = R(27), h = 11, center = true, $fn = 120); translate([-1, -BearingSpacing / 2, 0]) cylinder(r = R(27), h = 11, center = true, $fn = 120); translate([-10, 0, 0]) cube([25, Y, 11], center = true); translate([-14, 0, 0])cube([25, Y, 15.9 + 1], center = true); translate([-2, BearingSpacing / 2, 0]) cylinder(r = R(8), h = 15.9 + 1, center = true, $fn = 60); translate([-2, -BearingSpacing / 2, 0]) cylinder(r = R(8), h = 15.9 + 1, center = true, $fn = 60); //m5 bolt voids translate([0, BoltSpacing / 2, 0]) rotate([0, 90, 0]) cylinder(r = R(5.2), h = 40, center = true, $fn = 40); translate([0, -BoltSpacing / 2, 0]) rotate([0, 90, 0]) cylinder(r = R(5.2), h = 40, center = true, $fn = 40); } } } module end_2020 (pos = [0, 0, 0], rot = [0, 0, 0], Z = 5) { translate(pos) rotate(rot) { difference () { union () { cube([24, 5, Z], center = true); cube([5, 24, Z], center = true); cube([16.3, 10.7, Z], center = true); cube([10.7, 16.3, Z], center = true); } cube([8.4, 8.4, Z + 1], center = true); rotate([0, 0, 45]) cube([2.4, 40, Z + 1], center = true); rotate([0, 0, -45]) cube([2.4, 40, Z + 1], center = true); } } } module bearing_roller (pos = [0, 0, 0], rot = [0, 0, 0]) { A = 5.75; D1 = 25.4; D2 = 24; translate(pos) rotate(rot) difference () { union () { cylinder(r = R(D2), h = 10, center = true, $fn = 100); cylinder(r = R(D1), h = A, center = true, $fn = 100); translate([0, 0, (A / 2) + (1 / 2)]) cylinder(r1 = R(D1), r2 = R(D2), h = 1, center = true, $fn = 100); translate([0, 0, -(A / 2) - (1 / 2)]) cylinder(r2 = R(D1), r1 = R(D2), h = 1, center = true, $fn = 100); } translate([0, 0, 1]) bearing_void(Hole = false, Fuzz = 0.3, Width = 9.01); cylinder(r = R(19.5), h = 10 + 1, center = true, $fn = 100); } } module bearing_roller_inner (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) difference () { union () { cylinder(r = R(7.8), h = 15, center = true, $fn = 60); translate([0, 0, 4.5]) cylinder(r = R(11), h = 1, center = true, $fn = 80); } cylinder(r = R(5.25), h = 20 + 1, center = true, $fn = 60); } } module corner_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) { W = 19; L = 25; T = 3; BoltDepth = 0.5; translate(pos) rotate(rot) { difference () { union () { cube([W, L, L], center = true); translate([0, -0.5, -0.5]) cube([5.5, L + 1, L + 1], center = true); } translate([0, T, T]) cube([W - T - T, L, L], center = true); translate([0, L / 3, L / 3]) rotate([45, 0, 0]) cube([W + 1, L, L], center = true); translate([0, T, L - 4.15]) cube([W + 1, L, L], center = true); translate([0, L - 4.15, T]) cube([W + 1, L, L], center = true); m3_bolt_void([0, 5, -9.5 - BoltDepth]); translate([0, 5, -14.5]) cube([6.5, 6.5, 4], center = true); m3_bolt_void([0, -9.5 - BoltDepth, 5], [-90, 0, 0]); translate([0, -14.5, 5]) cube([6.5, 4, 6.5], center = true); } } } module corner_outer_bracket (pos = [0, 0, 0], rot = [0, 0, 0], Rotate = false, Side = "right") { T = 3; W = 20.3; H = 40 + T; BoltDepth = 0.5; translate(pos) rotate(rot) { difference () { union () { intersection () { end_2020(); cube([W, W, 10], center = true); } translate([10 - 0.2, 0, -T]) cube([40.4, W, T], center = true); if (Rotate) { translate([20, 0, -T + 1]) cube([5.5, W, T], center = true); } else { translate([20, 0, -T + 1]) cube([20, 5.5, T], center = true); } translate([-(W / 2) - (T / 2) - 0.2, 0, (H / 2) - 4.5]) cube([T, W, H], center = true); translate([-(W / 2) - (T / 2) - 0.2 + 1, 0, (H / 2) - 4.5]) cube([T, 5.5, H], center = true); // if (!Rotate || Side == "right") { translate([8.35, (W / 2) + (T / 2), (40 / 2) - T])difference () { cube([H + 0.4, T, H], center = true); translate([0, 0, 33.5]) rotate([0, 45, 0]) cube([H * 3, T + 1, H], center = true); } } if (!Rotate || Side == "left") { translate([8.35, -(W / 2) - (T / 2) , (40 / 2) - T])difference () { cube([H + 0.4, T, H], center = true); translate([0, 0, 33.5]) rotate([0, 45, 0]) cube([H * 3, T + 1, H], center = true); } } } //horizontal m3_bolt_void([20, 0, -4.5 + BoltDepth], [180, 0, 0]); translate([20, 0, 0.5]) cube([6.5, 6.5, 4], center = true); //vertical m3_bolt_void([-13.5 + BoltDepth, 0, 10 + (T / 2)], [0, -90, 0]); translate([-8, 0, 10 + (T / 2)]) cube([4, 6.5, 6.5], center = true); m3_bolt_void([-13.5 + BoltDepth, 0, 30 + (T / 2)], [0, -90, 0]); translate([-8, 0, 30 + (T / 2)]) cube([4, 6.5, 6.5], center = true); } } } module lens_frame_top_gantry (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { difference() { union () { corner_outer_bracket([(LensFrameSpacingX / 2) + 14.65, 0, 8.85], [180, 0, 180], Rotate = false); corner_outer_bracket([(-LensFrameSpacingX / 2) - 14.65, 0, 8.85], [180, 0, 0], Rotate = false); translate([0, 0, 11.85]) cube([71, 26.3, 3], center = true); translate([0, 0, 11.85-1]) cube([71, 5.5, 3], center = true); translate([0, -11.65, 11.85 - 10]) cube([120, 3, 20], center = true); translate([0, 11.65, 11.85 - 5]) cube([120, 3, 10], center = true); //threaded rod translate([53, 31, 8.35]) difference() { cube([50, 40, 10], center = true); translate([-20, 20, 0]) rotate([0, 0, 45]) cube([70, 40, 10 + 1], center = true); } translate([LensFrameSpacingX - 35, -LensRodsOffsetZ + 20, -3]) cylinder(r = R(22), h = 25, center = true, $fn = 120); //linear rod translate([-53, 31, 8.35]) difference() { cube([50, 40, 10], center = true); translate([20, 20, 0]) rotate([0, 0, -45]) cube([70, 40, 10 + 1], center = true); } translate([-LensFrameSpacingX + 35 - 2, -LensRodsOffsetZ + 20, -3]) cube([22, 19, 15], center = true); } translate([LensFrameSpacingX - 35, -LensRodsOffsetZ + 20, -5]) { linear_bearing(padD = 0.2); translate([0, 0, 2]) linear_bearing(padD = 0.2); cylinder(r = R(ThreadDiameter + 1), h = 40, center = true, $fn = 60); } translate([-LensFrameSpacingX + 35, -LensRodsOffsetZ + 20, -5]) { cylinder(r = R(ThreadDiameter + 0.1), h = 40, center = true, $fn = 60); } //center bolt m3_bolt_void([0, 0, 12.75]); translate([0, 0, 6.35]) cube([7, 7, 8], center = true); //linear rod m4 bolt void translate([-73, 35, -3]) { translate([0, 0, -10]) cube([3.1, 8.25, 20], center = true); rotate([90, 0, 90]) { m4_nut(); cylinder(r = R(4), h = 15, center = true, $fn = 30); } } } } } module projector_orbital_brace (pos = [0, 0, 0], rot = [0, 0, 0]) { X = 5 * IN; Y = 160; Z = 9; PlateD = OrbitalPlateD; InnerD = 63.5; M5SpacingX = 70 - 18; // - 12 M5SpacingY = 123 + 8.5;// + 6 M3BoltY = 20; Corner = 20; VoidD = 11.25; VoidX = -25.5; VoidY = 40.25; translate(pos) rotate(rot) difference() { cube([X, Y, Z], center = true); //corners translate([X / 2, Y / 2, 0]) rotate([0, 0, 45]) cube([Corner, Corner, Z + 1], center = true); translate([-X / 2, Y / 2, 0]) rotate([0, 0, 45]) cube([Corner, Corner, Z + 1], center = true); //plate translate([0, 0, -6.5]) cylinder(r = R(PlateD), h = Z, center = true, $fn = 300); //center cylinder(r = R(InnerD), h = Z + 1, center = true, $fn = 120); //marks translate([(X / 2) + 0.1, 0, 0]) rotate([0, 0, 45]) cube([1, 1, Z + 1], center = true); translate([-(X / 2) - 0.1, 0, 0]) rotate([0, 0, 45]) cube([1, 1, Z + 1], center = true); //two voids translate([VoidX, VoidY, 0 ]) cylinder(r = R(VoidD), h = Z + 1, center = true, $fn = 40); translate([VoidX, -VoidY, 0 ]) cylinder(r = R(VoidD), h = Z + 1, center = true, $fn = 40); //face plate m3 bolt m3_bolt_void([ProjectorFrameSpacingX / 2, (Y / 2) - M3BoltY, 1], [180, 0, 0], BoltH = 8, CapH = 10); m3_bolt_void([-ProjectorFrameSpacingX / 2, (Y / 2) - M3BoltY, 1], [180, 0, 0], BoltH = 8, CapH = 10); m3_bolt_void([ProjectorFrameSpacingX / 2, -(Y / 2) + M3BoltY, 1], [180, 0, 0], BoltH = 8, CapH = 10); m3_bolt_void([-ProjectorFrameSpacingX / 2, -(Y / 2) + M3BoltY, 1], [180, 0, 0], BoltH = 8, CapH = 10); //m3 bolt top brace //attachment m5 bolts translate([M5SpacingX / 2, M5SpacingY / 2, 0]) cylinder(r = R(5.3), h = Z + 1, center = true, $fn = 40); translate([-M5SpacingX / 2, M5SpacingY / 2, 0]) cylinder(r = R(5.3), h = Z + 1, center = true, $fn = 40); translate([M5SpacingX / 2, -M5SpacingY / 2, 0]) cylinder(r = R(5.3), h = Z + 1, center = true, $fn = 40); translate([-M5SpacingX / 2, -M5SpacingY / 2, 0]) cylinder(r = R(5.3), h = Z + 1, center = true, $fn = 40); } } module projector_orbital_brace_corner (pos = [0, 0, 0], rot = [0, 0, 0]) { PlateD = OrbitalPlateD; H = 8; BaseZ = 3 + 1.5; OuterD = PlateD + (16 * 2); InnerVoidD = PlateD - (4.62 * 2); CuspD = OuterD - (2.9 * 2); PositionAngle = 58; Angle = 30; BoltX = 149.1 - 7.6; OffsetX = -((CuspD + PlateD) / 2) / 2; translate(pos) rotate(rot) translate([OffsetX, 0, 0]) { difference() { cylinder(r = R(OuterD), h = H, center = true, $fn = 600); cylinder(r = R(InnerVoidD), h = H + 1, center = true, $fn = 600); translate([0, 0, BaseZ]) cylinder(r = R(PlateD), h = H, center = true, $fn = 600); translate([0, 0, BaseZ + 2.75]) cylinder(r = R(CuspD), h = H, center = true, $fn = 600); translate([0, 0, 3.01]) cylinder(r1 = R(PlateD), r2 = R(CuspD), h = 0.5, center = true, $fn = 600); //slice rotate([0, 0, PositionAngle + (Angle / 2)]) translate([0, OuterD / 2, 0]) cube([OuterD + 1, OuterD, H + 1], center = true); rotate([0, 0, PositionAngle - (Angle / 2)]) translate([0, -OuterD / 2, 0]) cube([OuterD + 1, OuterD, H + 1], center = true); // rotate([0, 0, PositionAngle]) translate([BoltX / 2, 0, 0]) cylinder(r = R(5), h = H * 5, center = true, $fn = 40); rotate([0, 0, PositionAngle]) translate([BoltX / 2, 0, -6.5 + 3.5]) m5_nut(); } } } module debug () { //translate([50 , -90 - 10, 22]) rotate([0, 90, 0]) bearing_void(); rail_end([0, 20, 0], Projector = true); color("green") translate([(ProjectorFrameSpacingX / 2), 0, 37.25]) rotate([0, 0, 0]) linear_extrude(height=255) 2020_profile(); color("green") translate([-(ProjectorFrameSpacingX / 2), 0, 37.35]) rotate([0, 0, 0]) linear_extrude(height=255) 2020_profile(); echo("cross", ProjectorFrameSpacingX-20, "mm"); color("green") translate([-((ProjectorFrameSpacingX - 20) / 2), 0, 282.25]) rotate([0, 90, 0]) linear_extrude(height=ProjectorFrameSpacingX-20) 2020_profile(); projector_orbital_brace([0, 14.5, 180], [90, 0, 0]); translate ([0, 14.5, 180]) rotate([90, 0, 0]) { projector_orbital_brace_corner([0, -105, -8], [0, 0, -90]); //translate([35-9, -62-3.5, 0]) cylinder(r = R(5), h = 30, center = true, $fn = 60); } translate([0, 0, 110]) cube([10, 10, 150], center = true); corner_bracket([30, 0, 260], [0, 180, 90]); corner_outer_bracket([55, 10, 290], [0, 180, 0]); corner_bracket([-30, 0, 260], [180, 0, 90]); corner_outer_bracket([-55, 0, 290], [180, 0, 0]); //camera_sled([0, -90, 0]); //difference () { //lens_sled([0, -90, 0]); //translate([ 50 + (RailSpacing / 2), -90 - 50, 0]) cube([100, 100, 100], center = true); //translate([ -50 - (RailSpacing / 2), -90, 0]) cube([100, 100, 100], center = true); //} //color("green") translate([(LensFrameSpacingX / 2) + 15, -20, 50]) rotate([0, 0, 0]) linear_extrude(height=200) 2020_profile(); //color("green") translate([-(LensFrameSpacingX / 2) - 15, -20, 50]) rotate([0, 0, 0]) linear_extrude(height=200) 2020_profile(); //color("green") translate([-(LensFrameSpacingX + 30 + 20) / 2, -20, 260]) rotate([0, 90, 0]) linear_extrude(height = LensFrameSpacingX + 30 + 20) 2020_profile(); //color("blue") translate([LensFrameSpacingX - 35, -LensRodsOffsetZ, 140]) cylinder(r = R(9), h = 300, center = true, $fn = 60); //color("blue") translate([-LensFrameSpacingX + 35, -LensRodsOffsetZ, 140]) cylinder(r = R(9), h = 300, center = true, $fn = 60); //difference () { //intersection() { //lens_sled([0, 0, 0]); //cube([132, 1, 100], center = true); //translate([-30, -90 + 30 - 1, 10]) cube([90, 60, 45], center = true); //translate([150, -90, 50]) cube([200, 100, 100], center = true); //translate([65, 20, 40]) cube([70, 50, 50], center = true); //} /*translate([RailSpacing / 2, -90, 21.5]) rotate([0, 90, 0]) { bearing_roller(); bearing_roller_inner(); } translate([(RailSpacing / 2) + 21.5, -90, 0]) rotate([0, 0, 0]) { bearing_roller(); bearing_roller_inner(); } */ //color("blue") side_lens_sled_bearing_plate([(RailSpacing / 2) + 23.5 + 20, 0, 0]); //lens_frame_top_gantry([0, -20, 260]); //bearing_roller(); //debug //translate([-RailSpacing / 2, 0, 0]) rotate([90, 0, 0]) rail_debug(175); //color("green") translate([RailSpacing / 2, 0, 0]) rotate([90, 0, 0]) linear_extrude(height=175) 2020_profile(); //translate([ThreadedRodSpacing / 2, 40, 0]) rotate([90, 0, 0]) color("blue") NEMA17(); //translate([-ThreadedRodSpacing / 2, 40, 0]) rotate([90, 0, 0]) color("blue") NEMA17(); //translate([50 - 10, 0, 0]) rail_debug(100); //translate([-50 + 10, 0, 0]) rail_debug(100); //translate([-50, 0, 110]) rotate([0, 90, 0]) rail_debug(100); /*difference () { union () { corner_bracket(); m3_bolt_void([0, -9.4, 5], [-90, 0, 0], BoltH=8); } translate([0, 0, 10]) cube([50, 30, 10], center = true); }*/ //projector_orbital_brace(); //projector_orbital_brace_corner([0, 0, -8]); } PART = "projector_orbital_brace"; if (PART == "rail_end") { rail_end(Projector = true); } else if (PART == "rail_end_idle") { rail_end(Motors = false, Projector = false); } else if (PART == "lens_sled") { rotate([90, 0, 0]) lens_sled(); } else if (PART == "bearing_roller") { bearing_roller(); } else if (PART == "bearing_roller_inner") { rotate([180, 0, 0]) bearing_roller_inner(); } else if (PART == "side_lens_sled_bearing_plate") { rotate([0, 90, 0]) side_lens_sled_bearing_plate(); } else if (PART == "corner_bracket") { corner_bracket(rot = [0, 90, 0]); } else if (PART == "corner_outer_bracket") { corner_outer_bracket(); } else if (PART == "corner_outer_bracket_rotated") { corner_outer_bracket(Rotate = true); } else if (PART == "lens_frame_top_gantry") { lens_frame_top_gantry(rot = [180, 0, 0]); } else if (PART == "projector_orbital_brace") { projector_orbital_brace(rot = [180, 0, 0]); } else if (PART == "projector_orbital_brace_corner") { projector_orbital_brace_corner(); } else { debug(); }