include <./common.scad>; include <./knurledFinishLib_v2.scad> include <./arduino.scad> DISTANCE_TO_BELT_START = 25; FAN_SIDE_Z = 45; FAN_MOUNT_D = (102 / 2) + 50; MOTOR_120_D = 25.2; module motor_edge_mount () { $fn = 200; OUTER_D = 46; OUTER_DIVOT = .5; OUTER_DIVOT_W = 3; OUTER_W = 7; difference () { cylinder(r = OUTER_D / 2, h = OUTER_W, center = true); //DIVOT difference () { cylinder(r = OUTER_D / 2 + OUTER_DIVOT, h = OUTER_DIVOT_W, center = true); cylinder(r = OUTER_D / 2 - OUTER_DIVOT, h = OUTER_W, center = true); } //BEARING bearing(0, 0, 0, hole = false); } } /*module motor_set_screw_120 () { cube([10.19, 2.95, 2.95], center = true); translate([(10.19 / 2) - (2.56 / 2), 0, 0]) cube([2.56, 5.8, 5.8], center = true); }*/ module motor_set_screw_120 () { $fn = 60; cylinder(r = 2.95 / 2, h = 10.19, center= true); translate([0, 0, (10.19 / 2) - (2.56 / 2)]) cylinder(r = 5.8 / 2, h = 2.56, center = true); //translate([(10.19 / 2) - (2.56 / 2), 0, 0]) cube([2.56, 5.8, 5.8], center = true); } module motor_120 () { D = MOTOR_120_D; Z = 53.5; screw_d = 3.2; screw_distance = 17; hole_d = 7; hole_h = 2.5; rod_len = 10; cylinder(r = D/2, h = Z, center = true); translate([0, 0, Z/2 + (hole_h / 2) + (rod_len / 2)]) hobbled_rod_120( h = rod_len); translate([0, 0, Z/2 + (hole_h / 2) ]) cylinder(r = hole_d / 2, h = 2.5, center = true); } module hobbled_rod_120 (h = 10) { d = 4.00; diff = 3.33; difference () { cylinder(r = d/2, h = h, center = true, $fn = 60); translate([d/2 + ((d/2) - (d - diff)), 0, 0]) cube([d, d, h + 1], center = true); } } module bearing (x, y, z, width= 8, hole = true) { $fn = 160; innerD = 8.1; outerD = 22.05; fuzz = 0.1; translate ([x, y, z]) { difference () { cylinder(r = outerD / 2 + fuzz, h = width, center = true); if (hole) { cylinder(r = innerD / 2 - fuzz, h = width, center = true); } } } } module ridged_cylinder (r = 1, h = 1, center = true, ridges, ridge_w, ridge_h) { //$fn = 200; difference () { cylinder(r = r, h = h, center = center); for (i = [0: ridges]) { rotate([0, 0, (360 / ridges) * i]) translate([0, r - (ridge_h / 2), 0]) cube([ridge_w, ridge_h, h], center = true); } } } module belt_driver () { $fn = 160; BIG_D = 18.5; SMALL_D = 13; LEN = 27; SMALL_LEN = 9; BIG_LEN = 15; cylinder(r = SMALL_D / 2, h = LEN, center = true); translate([0, 0, (LEN / 2) - (BIG_LEN / 2)]) { //cylinder(r = BIG_D / 2, h = BIG_LEN, center = true); //ridged_cylinder(r = BIG_D / 2, h = BIG_LEN, center = true, ridges = 40, ridge_w = .2, ridge_h = .2); translate([0, 0, -7.5]) knurled_cyl(BIG_LEN, BIG_D, 1, 1.5, .5, 0, 0); } translate([0, 0, -3]) { cylinder(r1 = SMALL_D / 2, r2 = BIG_D / 2, h = LEN - BIG_LEN - SMALL_LEN, center = true); } } module motor_mount (){ $fn = 200; DISTANCE = 102; INNER_D = MOTOR_120_D; SEAT_D = INNER_D + 6; SEAT_LEN = 20; translate([DISTANCE / 2, 0, 0]) rotate([0, 90, 0]) { motor_edge_mount(); difference () { translate([0, 0, -4.5]) cylinder(r = 46/2, h = 2, center = true); translate([0, 0, -4.5]) cylinder(r = 8, h = 4, center = true); } } translate([-DISTANCE / 2, 0, 0]) rotate([0, 90, 0]) { //motor_edge_mount(); } rotate([0, 90, 0]) { difference() { cylinder(r = 46 / 2, h = DISTANCE - 6, center = true); cylinder(r = INNER_D / 2, h = DISTANCE, center = true); translate([0, 0, 23]) motor_seat_120(); translate([-100 + 6, 0, 0]) cube([200, 200, 200], center = true); //TOP translate([0, 0, -100 + 13]) cube([200, 200, 200], center = true); //HALF } } // rotate([0, 90, 0]) translate([0, 0, 23]) motor_seat_120(0); //rotate([0, 90, 0]) translate([0, 0, 4]) motor_120(); } module motor_seat_120 (FUZZ = 0.1) { $fn = 200; INNER_D = MOTOR_120_D; OUTER_D = MOTOR_120_D + 6 + FUZZ; SEAT_LEN = 20; FIN_LEN = (46 - MOTOR_120_D) / 2 + .5; screw_d = 3.2; screw_distance = 17; hole_d = 7; hole_h = 2.5; bolt_end = 5.4; difference () { cylinder(r = OUTER_D / 2, h = SEAT_LEN, center = true); translate([0, 0, -2.5]) cylinder(r = INNER_D / 2, h = SEAT_LEN, center = true); translate([-100 - 6, 0, 0]) cube([200, 200, 200], center = true); cylinder(r = hole_d / 2, h = SEAT_LEN * 2, center = true); translate([0, 0, 0]) { translate([0, screw_distance/2, 0]) cylinder(r=screw_d/2, h=SEAT_LEN * 2, center = true); translate([0, -screw_distance/2, 0]) cylinder(r=screw_d/2, h=SEAT_LEN * 2, center = true); //bolt ends translate([0, screw_distance/2, SEAT_LEN / 2]) cylinder(r=bolt_end/2, h=2, center = true); translate([0, -screw_distance/2, SEAT_LEN / 2]) cylinder(r=bolt_end/2, h=2, center = true); } } if (FUZZ != 0) { translate([19, 0, 5]) rotate([90, 90, 0]) M5_bolt(25); translate([19, 0, -5]) rotate([90, 90, 0]) M5_bolt(25); } difference () { translate([(INNER_D / 2) + (FIN_LEN / 2), 0, 0]) cube([FIN_LEN, 2 + FUZZ, SEAT_LEN], center= true); if (FUZZ == 0) { translate([19, 0, 5]) rotate([90, 90, 0]) M5_bolt(); translate([19, 0, -5]) rotate([90, 90, 0]) M5_bolt(); } } } module M5_bolt ( extra = 0) { LEN = 25; D = 4.91; cylinder(r = D/2, h = LEN + extra, center = true); } module rod () { $fn = 160; WIDTH = 67; BEARING_D = 8.05; SMALL_D = 13; SMALL_WIDTH = 38.5; FUZZ = 0.1; HOBBLED_LEN = 10; translate([0, 0, -6]) { difference () { cylinder(r = BEARING_D / 2 - FUZZ, h = WIDTH, center = true); //bearing passthrough translate([0, 0, -(WIDTH / 2) + (HOBBLED_LEN / 2) - .01]) hobbled_rod_120(h = HOBBLED_LEN); translate([0, 0, -(WIDTH / 2) + (HOBBLED_LEN / 2)]) rotate([0, 90, 0]) translate([0, 0, 6.425]) motor_set_screw_120(); } } translate([0, 0, 0]) cylinder(r = SMALL_D / 2, h = SMALL_WIDTH, center = true); //full thickness rod translate([0, 0, -2]) belt_driver(); } module rod_end () { $fn = 160; OUTER_D = 23; BEARING_D = 8.05 - 0.1; H = 8; difference () { cylinder(r = OUTER_D /2, h = H, center = true); cylinder(r = BEARING_D/2, h = H + 1, center = true); translate([6.425, 0, 0]) rotate([0, 90, 0]) motor_set_screw_120(); } } module fan_mount_replacement () { $fn = 100; BOLT_D = 4; BOLT_TOP = 14; BOLT_TOP_Z = 3; X = 74; Y = 87; Z = 8; WIDTH = 19; BOLT_SPACE_X = 63; BOLT_SPACE_Y = 76; BOLT_TOP_POS = (Z / 2) - (BOLT_TOP_Z / 2) + 0.01; difference () { rounded_cube([X, Y, Z], 8, center = true); //main plate rounded_cube([X - (WIDTH * 2), Y - (WIDTH * 2), Z + 1], 6, center = true); //inner void //bolt holes translate([BOLT_SPACE_X / 2, BOLT_SPACE_Y / 2, 0]) cylinder(r = BOLT_D / 2, h = Z + 1, center = true); translate([-BOLT_SPACE_X / 2, BOLT_SPACE_Y / 2, 0]) cylinder(r = BOLT_D / 2, h = Z + 1, center = true); translate([-BOLT_SPACE_X / 2, -BOLT_SPACE_Y / 2, 0]) cylinder(r = BOLT_D / 2, h = Z + 1, center = true); translate([BOLT_SPACE_X / 2, -BOLT_SPACE_Y / 2, 0]) cylinder(r = BOLT_D / 2, h = Z + 1, center = true); //BOLT TOP translate([BOLT_SPACE_X / 2, BOLT_SPACE_Y / 2, BOLT_TOP_POS]) cylinder(r = BOLT_TOP / 2, h = BOLT_TOP_Z, center = true); translate([-BOLT_SPACE_X / 2, BOLT_SPACE_Y / 2, BOLT_TOP_POS]) cylinder(r = BOLT_TOP / 2, h = BOLT_TOP_Z, center = true); translate([-BOLT_SPACE_X / 2, -BOLT_SPACE_Y / 2, BOLT_TOP_POS]) cylinder(r = BOLT_TOP / 2, h = BOLT_TOP_Z, center = true); translate([BOLT_SPACE_X / 2, -BOLT_SPACE_Y / 2, BOLT_TOP_POS]) cylinder(r = BOLT_TOP / 2, h = BOLT_TOP_Z, center = true); } } module fan_bearing_mount () { $fn = 160; OUTER_D = 45; OUTER_W = 12; difference () { union() { cylinder(r = OUTER_D / 2, h = OUTER_W, center = true); //cylindrical base translate([FAN_SIDE_Z / 2, 0, 0]) cube([FAN_SIDE_Z, OUTER_D, OUTER_W], center = true); //straight base } bearing(0, 0, -2.01, hole = false); cylinder(r = 8, h= 20, center = true); } } module fan_mount() { translate ([0, 0, 4]) rotate([0, 0, 90]) fan_mount_replacement(); translate ([-19, 0, FAN_SIDE_Z]) rotate([0, 90, 0]) fan_bearing_mount(); } module partition () { $fn = 60; W = 4.3; difference () { cube([100, W, 100], center = true); translate([0, 0, -20]) cube([25, W + 1, 32], center = true); translate([-22, 0, -38.5]) cube([57, W + 1, 6], center = true); translate([-25, 0, -1]) cube([25, W + 1, 43 + 32 + 6], center = true); translate([-50, 0, -1]) cube([25, W + 1, 43 + 32 + 6 + 35], center = true); translate([-3 , 0, 6])rotate([90, 0, 0]) cylinder(r = 12.6 / 2, h = W + 1, center = true); translate([-32 , 0, 43])rotate([90, 0, 0]) cylinder(r = 1.5, h = W + 1, center = true); translate([-32 + 16 , 0, 43])rotate([90, 0, 0]) cylinder(r = 1.5, h = W + 1, center = true); } } module wheel () { $fn = 120; BIG_D = 44.25; SMALL_D = 41.11; LEN = 20; cylinder(r = BIG_D/2, h = 8, center = true); translate([0, 0, 8 - 2]) cylinder(r2 = SMALL_D/2, r1 = BIG_D/2, h = 4, center = true); translate([0, 0, 8 + 2 + 2]) cylinder(r = SMALL_D/2, h = 8, center = true); } module l289N_mount () { $fn = 60; DISTANCE = 36.5; H = 4; THICKNESS = 3; module stand () { cylinder(r1 = 4, r2 = 3, h = H, center = true); translate([0, 0, 1.5]) cylinder(r = 1, h = H + 3, center = true); } translate([0, 0, 0]) stand(); translate([DISTANCE, 0, 0]) stand(); translate([DISTANCE, DISTANCE, 0]) stand(); translate([0, DISTANCE, 0]) stand(); difference () { translate([DISTANCE/2, DISTANCE/2, -3]) rounded_cube([DISTANCE + 8, DISTANCE + 8, THICKNESS], 8, center = true); //base translate([DISTANCE/2, DISTANCE/2, -3]) rounded_cube([DISTANCE - 5, DISTANCE - 5, THICKNESS], 10, center = true); //base } translate([20, 25, -3]) base_mount_1(); } module endstop () { $fn = 20; cube([33, 10, 1.5], center = true); translate([-4, 0, (3 / 2) + (1.5 / 2)]) rounded_cube([24, 6, 3], d = 2,center = true); translate([-4 + 4, 0, (8 / 2) + 3 + (1.5 / 2)]) cube([4.25, 6, 8], center = true); translate([-4 - 4, 0, (8 / 2) + 3 + (1.5 / 2)]) cube([4.25, 6, 8], center = true); translate([13.75, 0, -5.5]) cube([5.5, 10, 9.5], center = true); } module endstop_mount () { STEM_W = 14; difference () { cube([20, 12, 15], center = true); //base translate([0, 0, -4]) cube([21, 4.4, 15], center = true); rotate([90, 90, 0]) translate([2, 0, -4]) cylinder(r = 1, h = 5, center = true, $fn = 20); } rotate([55, 0, 0]) translate([0, 0, 21.5]) { difference () { translate([3, 0, 0]) cube([STEM_W, 6, 38], center = true); translate([3, 1, -21]) rotate([-60, 0, 0]) cube([STEM_W + 1, 6, 6], center = true); } difference () { translate([-10, 0, 12]) cube([30, 6, 14], center = true); translate([-19, 0, 12]) cube([5.5 + .1, 10 + .1 , 9.5 + .1], center = true); } } } module microswitch (position = [0, 0, 0], rotation = [0, 0, 0]) { translate(position) { rotate(rotation) { cube([16, 28, 10.5], center = true); translate([10, 8, 0]) rotate([0, 0, -7]) cube([1, 28, 4], center = true); //arm translate([8 + 7, 14 + 8, 0]) cylinder(r = 2.5, h = 4, center = true); //wheel translate([0, -19, 0]) cube([7, 11, 10.5], center = true); } } } module microswitch_mount () { translate ([4.5, 0, 0]) { difference () { cube([24, 12, 15], center = true); //base translate([0, 0, -4]) cube([25, 4.4, 15], center = true); rotate([90, 90, 0]) translate([2, 0, -4]) cylinder(r = 1.5, h = 5, center = true, $fn = 20); } } rotate ([35, 0, 0]) { translate([0, -9, 15]) { difference () { translate([-1, 0, 0]) cube([13, 20, 20], center = true); translate([-1, -8, -13]) rotate([-35, 0, 0]) cube([13, 20, 20], center = true); translate([-1, 8, 21]) rotate([-35, 0, 0]) cube([13, 20, 20], center = true); translate([-1, 0, 15.5]) rotate([90, 0, 90]) microswitch(); } } } } module microswitch_bump () { $fn = 240; BIG_D = 44.25; W = 7; difference () { scale([.8, 1.2, 1]) cylinder(r = BIG_D / 2, h = W, center = true); cylinder(r = BIG_D / 2, h = W + 1, center = true); translate([0, 25, 0]) cube([50, 50, 50], center = true); } difference () { cylinder(r = (BIG_D / 2) + 1, h = W, center = true); cylinder(r = BIG_D / 2, h = W + 1, center = true); } } //To attach electronics to projector base //L298N module base_mount_1 () { $fn = 120; BOLT_W = 63.5; BOLT_D = 5; difference () { rounded_cube([79, 15, 3], d = 4, center = true); translate([BOLT_W / 2, 0, 0]) cylinder(r = BOLT_D/2, h = 4, center = true); translate([-BOLT_W / 2, 0, 0]) cylinder(r = BOLT_D/2, h = 4, center = true); } } //arduino module base_mount_2 () { $fn = 120; BOLT_W = 75; BOLT_D = 4; difference () { rounded_cube([85, 12, 3], d = 4, center = true); translate([BOLT_W / 2, 0, 0]) cylinder(r = BOLT_D/2, h = 4, center = true); translate([-BOLT_W / 2, 0, 0]) cylinder(r = BOLT_D/2, h = 4, center = true); } } //using uno and duemilanov module arduino_mount () { $fn = 120; translate([25, 10, 0]) base_mount_2(); translate([25, 10 + 32, 0]) { difference () { base_mount_2(); translate([10, 0, 0]) cube([65, 12, 3], center = true); } } standoffs(UNO); translate ([27, 40, 0]) { difference () { rounded_cube([57, 60, 3], d = 4, center = true); rounded_cube([42, 44, 4], d = 4, center = true); } } } //To hold up a lever which allows motor to control all aspects of the //geared aparatus - Unique to the B&H projector used in project module b_and_h_singleton () { x = 9; y = 7.5; cube([x, y, 10], center = true); translate([ 0, 0, -5.5]) cube([x + 2, y + 2, 1], center = true); } module flashlight_mount () { $fn = 100; FLASHLIGHT_D = 25.3; ROD_D = 12.6; difference () { rotate([0, 90, 0]) cylinder(r = FLASHLIGHT_D / 2 + 3, h = ROD_D, center = true); rotate([0, 90, 0]) cylinder(r = FLASHLIGHT_D / 2, h = ROD_D + .1, center = true); } translate([0, -35, 0]) rotate([90, 0, 0]) { difference () { cylinder(r = ROD_D / 2, h = 43, center = true); translate([-10, 0, 24.5]) cube([15, 15, 15], center = true); } } translate([0, -46.4, 0]) { difference() { rotate ([90, 90, 0]) cylinder(r = (ROD_D / 2) + 2, h = 3, center = true); translate([50 + (ROD_D / 2), 0, 0]) cube([100, 100, 100], center = true); translate([-50 - (ROD_D / 2), 0, 0]) cube([100, 100, 100], center = true); } } } module flashlight_mount_cap (DEBUG = false) { $fn = 120; ROD_D = 12.6; translate([0, 0, 0]) rotate([90, 0, 0]) { difference () { union () { translate([0, 0, 0]) cylinder(r = 11, h = 7, center = true); translate([-6, 0, 0]) cube([12, 22, 7], center = true); translate([-11.5, 0, -3]) cube([4, 22, 13], center = true); } difference () { translate([0, 0, -(7 - 4.5) / 2 - .1]) cylinder(r = ROD_D / 2, h = 4.5, center = true); translate([-10, 0, 0]) cube([15, 15, 15], center = true); } if (DEBUG) { translate([0, 50, 0]) cube([100, 100, 100], center = true); } } } } module bolex_stand () { //rough measurements //BOLEX, bottom to mid frame 114 //165 from table to center projector frame ADJ = 6; // adjustment H = 51 + ADJ; //165 - 114; QR_H = H - 22 - (ADJ / 2); difference () { translate([0, -3.5, QR_H]) cube([70, 88, H], center = true); difference () { translate(plate_center) cube([50, 90, 11], center = true); sides_flat(); sides_angled(); } //translate([0, 0, 40]) cube([35, 150, 30], center = true); } } PART="rod"; if (PART == "rod") { rod(); }