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More work on gate and updated BOM

This commit is contained in:
Matt McWilliams 2024-11-07 12:47:31 -05:00
parent 2866eaa2ef
commit 9a526eac71
10 changed files with 75213 additions and 54987 deletions
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5
hardware/bom/mcopy_gate_BOM.csv
View File

@ -8,5 +8,6 @@ body,2,M2.5 hex cap bolt 25mm,N/A,Attach filter_holder to gate
body,6,M2.5 hex cap bolt 15mm,N/A,Attach idle_roller to gate
body,2,M5 hex nut,N/A,Attach front_block to gate
body,2,M5 hex cap bolt 20mm,N/A,Attach gate to projector
back_plate,1,M2.5 hex nut,N/A,Join the back_plate to the front_plate
front_plate,1,M2.5 hex cap bolt 10mm,N/A,Join the front_plate to the back_plate
sprocketed_roller_nut_16mm,s,,,
back_plate,1,M2.5 hex cap bolt 10mm,N/A,Join the front_plate to the back_plate
front_plate,1,M2.5 hex nut,N/A,Join the front_plate to the back_plate

1 module quantity part part_id description
8 body 6 M2.5 hex cap bolt 15mm N/A Attach idle_roller to gate
9 body 2 M5 hex nut N/A Attach front_block to gate
10 body 2 M5 hex cap bolt 20mm N/A Attach gate to projector
11 back_plate sprocketed_roller_nut_16mm 1 s M2.5 hex nut N/A Join the back_plate to the front_plate
12 front_plate back_plate 1 M2.5 hex cap bolt 10mm N/A Join the front_plate to the back_plate
13 front_plate 1 M2.5 hex nut N/A Join the front_plate to the back_plate

3
hardware/bom/mcopy_gate_BOM_total.csv
View File

@ -8,4 +8,5 @@ quantity,part_id,part,price
2,"M2.5 hex cap bolt 25mm",N/A,0
6,"M2.5 hex cap bolt 15mm",N/A,0
5,"M2.5 hex cap bolt 10mm",N/A,0
36,N/A,TOTALS,6
0.0,"","",0.0
36.0,N/A,TOTALS,6.0

1 quantity part_id part price
8 2 M2.5 hex cap bolt 25mm N/A 0
9 6 M2.5 hex cap bolt 15mm N/A 0
10 5 M2.5 hex cap bolt 10mm N/A 0
11 36 0.0 N/A TOTALS 6 0.0
12 36.0 N/A TOTALS 6.0

3
hardware/parts/prices.csv
View File

@ -1,2 +1,3 @@
part,part_id,price,url
M3 hex nut,N/A,3,https://www.amazon.com/ZQZ-M3-0-5mm-Stainless-Hardware-Standard/dp/B0CQJK2R5T/ref=asc_df_B0CQJK2R5T/
M3 hex nut,N/A,3,https://amzn.to/4hAnwjc
M3 hex cap bolt 12mm,N/A,9,https://amzn.to/48CGa5Y
1 part part_id price url
2 M3 hex nut N/A 3 https://www.amazon.com/ZQZ-M3-0-5mm-Stainless-Hardware-Standard/dp/B0CQJK2R5T/ref=asc_df_B0CQJK2R5T/ https://amzn.to/4hAnwjc
3 M3 hex cap bolt 12mm N/A 9 https://amzn.to/48CGa5Y

113
scad/mcopy_gate.scad
View File

@ -104,15 +104,17 @@ module bearing_debug (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
}
module perf_void (pos = [0, 0, 0]) {
translate(pos) cube([2.5, 1.99, 10], center = true);
module perf_void (pos = [0, 0, 0], Pad = 0) {
translate(pos) {
cube([2.5 + Pad, 1.99 + Pad, 10], center = true);
}
}
module perfs_void () {
perf_void([PerfSpacingX / 2, PerfSpacingY / 2 + Standard16OffsetY, 0]);
perf_void([-PerfSpacingX / 2, PerfSpacingY / 2 + Standard16OffsetY, 0]);
perf_void([PerfSpacingX / 2, -PerfSpacingY / 2 + Standard16OffsetY, 0]);
perf_void([-PerfSpacingX / 2, -PerfSpacingY / 2 + Standard16OffsetY, 0]);
module perfs_void (Pad = 0) {
perf_void([PerfSpacingX / 2, (PerfSpacingY / 2) + Standard16OffsetY, 0], Pad);
perf_void([-PerfSpacingX / 2, (PerfSpacingY / 2) + Standard16OffsetY, 0], Pad);
perf_void([PerfSpacingX / 2, -(PerfSpacingY / 2) + Standard16OffsetY, 0], Pad);
perf_void([-PerfSpacingX / 2, -(PerfSpacingY / 2) + Standard16OffsetY, 0], Pad);
}
module front_plate_void (pos = [0, 0, 0]) {
@ -120,13 +122,13 @@ module front_plate_void (pos = [0, 0, 0]) {
//large void
cube([FrontPlateVoidX + 1.5, FrontPlateVoidY, PlateZ + 1], center = true);
//film Clearance
film_clearance_void([0, 0, -1 ]);
film_clearance_void([0, 0, -1]);
//perfs
perfs_void();
perfs_void(Pad = 0.25);
}
}
//BOM: 1, M2.5 hex cap bolt 10mm, N/A, Join the front_plate to the back_plate
//BOM: 1, M2.5 hex nut, N/A, Join the front_plate to the back_plate
module front_plate () {
difference () {
union () {
@ -299,7 +301,7 @@ module back_plate_void (pos = [0, 0, 0]) {
}
}
//BOM: 1, M2.5 hex nut, N/A, Join the back_plate to the front_plate
//BOM: 1, M2.5 hex cap bolt 10mm, N/A, Join the front_plate to the back_plate
module back_plate () {
RodZ = 4;
ExtraPlateZ = 1;
@ -326,13 +328,35 @@ module back_plate () {
translate([(-PlateX / 2) + AlignmentX, -AlignmentSpacingY / 2, RodZ / 2]) cylinder(r = R(AlignmentD), h = RodZ, center = true , $fn = 30);
}
module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
module sprocketed_roller_text (pos = [0, 0, 0], rot = [0, 0, 0], font_size = 3, radius = 6, chars = "", h = 1) {
PI = 3.14159;
circumference = 2 * PI * radius;
chars_len = len(chars);
step_angle = 30;
echo("Chars", step_angle);
translate(pos) rotate(rot) {
for (i = [0 : chars_len - 1]) {
rotate(-i * step_angle) {
translate([0, radius + font_size / 2, 0]) {
linear_extrude(height = h) {
text(chars[i], font = "Courier New; Style = Bold", size = font_size, valign = "center", halign = "center");
}
}
}
}
}
}
module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0], side = "TOP") {
$fn = 160;
TaperD = 19.05;
TaperH = 5;
translate(pos) rotate(rot) difference() {
RotateSprocketZ = side == "TOP" ? 7 : -16;
TopChars = side == "TOP" ? "TAKEUP" : "FEED";
translate(pos) rotate(rot) {
difference() {
union () {
sprocketed_roller(bevel = true);
rotate([0, 0, RotateSprocketZ]) sprocketed_roller(bevel = true);
translate([0, 0, 3.85]) cylinder(r1 = R(TaperD), r2 = R(TaperD - TaperH), h = TaperH, center = true);
//touches bearing
translate([0, 0, 0.3]) cylinder(r = R(11), h = 9.5, center = true, $fn = 60);
@ -340,7 +364,7 @@ module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate([0, 0, -21.15]) cylinder(r = R(6), h = 10, center = true);
}
//registration mark
translate([0, 20, 16.1]) rotate([0, 45, 0]) cube([1, 40, 1], center = true);
translate([-20, 0, 16.15]) rotate([45, 0, 0]) cube([40, 1, 1], center = true);
translate([0, 0, 15.9]) cylinder(r = R(2.5), h = 1, center = true, $fn = 30);
//pressure relief hole
cylinder(r = R(1.5), h = 50, center = true, $fn = 30);
@ -349,9 +373,14 @@ module sprocketed_roller_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate([(-15 / 2) - (6 / 2) + 0.2, 0, -31]) cube([15, 15, 40], center = true);
//m2.5 bolt
translate([0, 0, -15.85]) rotate([0, 90, 0]) cylinder(r = R(2.75), h = 30, center = true, $fn = 30);
//
sprocketed_roller_text([0, 0, 16], chars=TopChars);
}
}
}
//BOM: s
module sprocketed_roller_nut_16mm (pos = [0, 0, 0], rot = [0, 0, 0]) {
$fn = 80;
translate(pos) rotate(rot) difference() {
@ -655,7 +684,7 @@ module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
//for pegs
translate([10.25, 0, -1.75]) {
rounded_cube([12.4, 30.4, 4], d = 3, center = true, $fn = 30);
translate([-3, 0, 0]) rounded_cube([16.4, 31.4, 4], d = 3, center = true, $fn = 30);
translate([-3, 12, -2]) {
cylinder(r = R(2.75), h = 20, center = true, $fn = 40);
translate([0, 0, 7.51]) m2_5_nut(4);
@ -670,13 +699,15 @@ module front_block (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
module front_block_peg (pos = [0, 0, 0], rot = [0, 0, 0], h = 10) {
BaseX = 1.4;
translate(pos) rotate(rot) {
translate([0, 0, h / 4]) cube([2.1, 1.5, h / 2], center = true);
difference () {
cube([2, 1.75, h], center = true);
translate([1.6, 0, -h / 2]) rotate([0, 30, 0]) cube([2, 1.75 + 1, h], center = true);
translate([-1.6, 0, -h / 2]) rotate([0, -30, 0]) cube([2, 1.75 + 1, h], center = true);
translate([0, -1.25, -h / 2]) rotate([10, 0, 0]) cube([2 + 1, 1.75, h], center = true);
translate([0, 1.25, -h / 2]) rotate([-10, 0, 0]) cube([2 + 1, 1.75, h], center = true);
cube([1.6, 1.3, h], center = true);
translate([1.2, 0, -h / 2]) rotate([0, 10, 0]) cube([2, 1.75 + 1, h], center = true);
translate([-1.2, 0, -h / 2]) rotate([0, -10, 0]) cube([2, 1.75 + 1, h], center = true);
translate([0, -1.05, -h / 2]) rotate([10, 0, 0]) cube([2 + 1, 1.75, h], center = true);
translate([0, 1.05, -h / 2]) rotate([-10, 0, 0]) cube([2 + 1, 1.75, h], center = true);
}
}
@ -688,7 +719,7 @@ module front_block_pegs (pos = [0, 0, 0], rot = [0, 0, 0]) {
BoltSpacingY = 24;
translate(pos) rotate(rot) {
difference () {
rounded_cube([12, 30, 3], d = 3, center = true, $fn = 30);
translate([-3, 0, 0]) rounded_cube([16, 31, 3], d = 3, center = true, $fn = 30);
translate([-6, 0, 0]) cylinder(r = R(8), h = 3 + 1, center = true, $fn = 40);
translate([6, 0, 0]) rounded_cube([12, 16, 3 + 1], d = 3, center = true, $fn = 30);
@ -698,8 +729,8 @@ module front_block_pegs (pos = [0, 0, 0], rot = [0, 0, 0]) {
translate([-3, BoltSpacingY / 2, -4.5]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
translate([-3, -BoltSpacingY / 2, -4.5]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
}
front_block_peg([2, PegSpacingY / 2, -6 / 2], h = 7);
front_block_peg([2, -PegSpacingY / 2, -6 / 2], h = 7);
front_block_peg([1.75, (PerfSpacingY / 2) + Standard16OffsetY, -6 / 2], h = 7);
front_block_peg([1.75, (-PerfSpacingY / 2) + Standard16OffsetY, -6 / 2], h = 7);
}
}
@ -734,21 +765,23 @@ module debug () {
difference () {
union () {
FilmZ = -3.5 ; // - 4.2; //retraction distance
//translate([(-BodyX / 2) - 1, 0, -BodyZ / 2]) body(gauge = "16mm");
translate([0, 0, FilmZ + 1.4]) front_plate();
translate([0, 0, FilmZ - 1.4]) back_plate();
gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - 1.4]);
//gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, -3]);
//front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]);
//film_clearance_void([0, 0, 15]);
color("blue") translate([8, 4.7, FilmZ]) 16mm_film(18, true, true);
//sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0]);
//sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
color("blue") translate([8, 4.6, FilmZ]) 16mm_film(18, true, true);
sprocketed_roller_16mm([1.5, KeySpacingY / 2, KeyZ], [0, 90, 0], side = "TOP");
sprocketed_roller_16mm([1.5, -KeySpacingY / 2, KeyZ], [0, 90, 0], side = "BOTTOM");
//bearing_debug([-6.8, KeySpacingY / 2, KeyZ], [0, 90, 0]);
//bearing_debug([-6.8, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
color("blue") sprocketed_roller_nut_16mm([-8.5, -KeySpacingY / 2, KeyZ], [0, 90, 0]);
translate([(-BodyX / 2) - 1, 0, -BodyZ / 2]) body(gauge = "16mm");
/*idle_roller_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
idle_roller_post_16mm([9, IdleRollerSpacingAY / 2, (BodyZ / 2) - IdleRollerAZ - (BodyZ / 2)], [0, 90, 0]);
@ -766,7 +799,7 @@ module debug () {
slide_catch([-13, 34, -51.5]);
front_block([(-BodyX / 2) - 1, 0, (6.5 / 2) + 15]);
color("yellow") front_block_pegs([0, 0, 16.75]);
color("yellow") front_block_pegs([0, 0, 1.5]);
//front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]);
//front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25 ], [0, 0, 180]);
@ -777,45 +810,61 @@ module debug () {
}
}
PART="front_block_pegsx";
PART="front_block_16mm";
if (PART == "front_plate") {
//1
rotate([0, 180, 0]) front_plate();
} else if (PART == "back_plate") {
//1
back_plate();
} else if (PART == "mask_slide") {
gate_mask_slide();
} else if (PART == "mask_slide_standard16") {
//1
rotate([180, 0, 0]) gate_mask_slide_standard16();
} else if (PART == "mask_slide_super16") {
//1
rotate([180, 0, 0]) gate_mask_slide_super16();
} else if (PART == "sprocketed_roller_16mm") {
//1
rotate([180, 0, 0]) sprocketed_roller_16mm();
} else if (PART == "sprocketed_roller_nut_16mm") {
//2
sprocketed_roller_nut_16mm();
} else if (PART == "idle_roller_16mm") {
//6
idle_roller_16mm();
} else if (PART == "idle_roller_post_16mm") {
//6
idle_roller_post_16mm();
} else if (PART == "slide") {
//1
slide();
} else if (PART == "slide_catch") {
//1
slide_catch();
} else if (PART == "slide_rail_a") {
//1
slide_rail(side = "A");
} else if (PART == "slide_rail_b"){
//1
slide_rail(side = "B");
} else if (PART == "filter_block_a") {
//1
filter_block(side = "A");
} else if (PART == "filter_block_b"){
//1
filter_block(side = "B");
} else if (PART == "body_16mm") {
//1
rotate([0, 90, 0]) body(gauge = "16mm");
} else if (PART == "front_block_16mm") {
//1
rotate([180, 0, 0]) front_block();
} else if (PART == "front_block_film_path") {
//2
front_block_film_path(rot = [0, 90, 0]);
} else if (PART == "front_block_pegs") {
//1
front_block_pegs(rot = [180, 0, 0]);
} else {
debug();

6638
stl/mcopy_gate_front_block_16mm.stl
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9132
stl/mcopy_gate_front_block_pegs.stl
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1492
stl/mcopy_gate_front_plate.stl
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22846
stl/mcopy_gate_idle_roller_16mm.stl
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148
stl/mcopy_gate_slide_rail_b.stl
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@ -1511,13 +1511,6 @@ solid OpenSCAD_Model
vertex 0 1.4692209 -10.391087
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.0277282 -10.972272
vertex 0 1.4692209 -10.391087
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endloop
endfacet
facet normal 0 -0.7604062 0.6494478
outer loop
vertex 0 -0.0277282 -10.972272
@ -1560,13 +1553,6 @@ solid OpenSCAD_Model
vertex 0 1.4692209 13.608913
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.0277282 13.027728
vertex 0 1.4692209 13.608913
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endloop
endfacet
facet normal 0 -0.7604062 0.6494478
outer loop
vertex 0 -0.0277282 13.027728
@ -1606,14 +1592,14 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.19179535 -11.112398
vertex 0 -0.0277282 -10.972272
vertex 0 1.3776412 -10.772543
vertex 0 1.4692209 -10.391087
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.19179535 -11.112398
vertex 0 1.4692209 -10.391087
vertex 0 1.3776412 -10.772543
vertex 0 1.2275164 -11.134976
endloop
endfacet
facet normal 0 -0.6494471 0.7604068
@ -1655,14 +1641,14 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.19179535 12.887602
vertex 0 -0.0277282 13.027728
vertex 0 1.3776412 13.227457
vertex 0 1.4692209 13.608913
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.19179535 12.887602
vertex 0 1.4692209 13.608913
vertex 0 1.3776412 13.227457
vertex 0 1.2275164 12.865024
endloop
endfacet
facet normal 0 -0.6494471 0.7604068
@ -1704,6 +1690,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.37576306 -11.225134
vertex 0 -0.19179535 -11.112398
vertex 0 1.3776412 -10.772543
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.37576306 -11.225134
vertex 0 1.3776412 -10.772543
vertex 0 1.2275164 -11.134976
endloop
endfacet
@ -1746,6 +1739,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.37576306 12.774866
vertex 0 -0.19179535 12.887602
vertex 0 1.3776412 13.227457
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.37576306 12.774866
vertex 0 1.3776412 13.227457
vertex 0 1.2275164 12.865024
endloop
endfacet
@ -1791,13 +1791,6 @@ solid OpenSCAD_Model
vertex 0 1.2275164 -11.134976
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.5751016 -11.307703
vertex 0 1.2275164 -11.134976
vertex 0 1.0225425 -11.469463
endloop
endfacet
facet normal 0 -0.38268498 0.9238789
outer loop
vertex 0 -0.5751016 -11.307703
@ -1840,13 +1833,6 @@ solid OpenSCAD_Model
vertex 0 1.2275164 12.865024
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.5751016 12.692297
vertex 0 1.2275164 12.865024
vertex 0 1.0225425 12.530537
endloop
endfacet
facet normal 0 -0.38268498 0.9238789
outer loop
vertex 0 -0.5751016 12.692297
@ -1886,6 +1872,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.78490263 -11.358071
vertex 0 -0.5751016 -11.307703
vertex 0 1.2275164 -11.134976
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.78490263 -11.358071
vertex 0 1.2275164 -11.134976
vertex 0 1.0225425 -11.469463
endloop
endfacet
@ -1928,6 +1921,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.78490263 12.641929
vertex 0 -0.5751016 12.692297
vertex 0 1.2275164 12.865024
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 -0.78490263 12.641929
vertex 0 1.2275164 12.865024
vertex 0 1.0225425 12.530537
endloop
endfacet
@ -3853,6 +3853,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 0.112398386 -10.808205
vertex 0 0.22513402 -10.624237
vertex 0 1.5 -10
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 0.112398386 -10.808205
vertex 0 1.5 -10
vertex 0 1.4692209 -10.391087
endloop
endfacet
@ -3895,6 +3902,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 0.112398386 13.191795
vertex 0 0.22513402 13.375763
vertex 0 1.5 14
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 0.112398386 13.191795
vertex 0 1.5 14
vertex 0 1.4692209 13.608913
endloop
endfacet
@ -3947,13 +3961,6 @@ solid OpenSCAD_Model
vertex 0 1.5 -10
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 0.22513402 -10.624237
vertex 0 1.5 -10
vertex 0 1.4692209 -10.391087
endloop
endfacet
facet normal 0 -0.85263985 0.522499
outer loop
vertex 0 0.22513402 -10.624237
@ -3979,13 +3986,6 @@ solid OpenSCAD_Model
outer loop
vertex 0 0.22513402 -9.375763
vertex 0 1.0225425 -8.530537
vertex 0 1.2275164 -8.865024
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 0.22513402 -9.375763
vertex 0 1.2275164 -8.865024
vertex 0 0.30770266 -9.575102
endloop
endfacet
@ -4010,13 +4010,6 @@ solid OpenSCAD_Model
vertex 0 1.5 14
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 0.22513402 13.375763
vertex 0 1.5 14
vertex 0 1.4692209 13.608913
endloop
endfacet
facet normal 0 -0.85263985 0.522499
outer loop
vertex 0 0.22513402 13.375763
@ -4042,13 +4035,6 @@ solid OpenSCAD_Model
outer loop
vertex 0 0.22513402 14.624237
vertex 0 1.0225425 15.469463
vertex 0 1.2275164 15.134976
endloop
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facet normal -1 0 0
outer loop
vertex 0 0.22513402 14.624237
vertex 0 1.2275164 15.134976
vertex 0 0.30770266 14.424898
endloop
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@ -4087,6 +4073,13 @@ solid OpenSCAD_Model
vertex 3.5 0.35807145 -9.784903
endloop
endfacet
facet normal -1 0 0
outer loop
vertex 0 0.30770266 -9.575102
vertex 0 1.0225425 -8.530537
vertex 0 1.2275164 -8.865024
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89784
stl/mcopy_gate_sprocketed_roller_16mm.stl
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