diff --git a/scad/arri_s.scad b/scad/arri_s.scad index 59eb51c..70674a0 100644 --- a/scad/arri_s.scad +++ b/scad/arri_s.scad @@ -1,6 +1,7 @@ // Arri-S Animation Motor include <./common.scad>; +include <./takeup.scad>; BarrelDiameter = 45; BarrelLength = 52; @@ -29,6 +30,8 @@ DriveDiameter2 = 9; ShaftLength = 2.75; ShaftDiameter = 5; +PART = "none"; + module motorBarrel () { $fn = 200; cylinder(r = R(BarrelDiameter), h = BarrelLength, center = true); @@ -150,8 +153,80 @@ module animationMotorBody () { } } +module animationMotorDCBodyPositive () { + difference () { + motorBarrel(); + //hollow out + translate([0, 0, 4]) cylinder(r = R(BarrelDiameter) - 5, h = BarrelLength, center = true, $fn = 200); + //cut + translate([0, 0, 20]) cube([100, 100, BarrelLength], center = true); + cylinder(r = R(23), h = BarrelLength + 1, center = true, $fn = 100); + //window + translate([0, (BarrelDiameter / 2) - 2, -10]) cube([8, 8, 30], center = true); + } + + //rim + translate([0, 0, -(BarrelLength / 2) - (8 / 2)]) { + difference () { + cylinder(r = R(BarrelDiameter) + 2, h = 8, center = true, $fn = 200); + cylinder(r = R(23), h = 8 + 1, center = true, $fn = 100); + } + } + + //geared motor mount + translate([0, 0, -34 - 4]) { + intersection () { + rotate([0, 0, -90]) minimal_mount(); + union () { + cylinder(r = R(BarrelDiameter) + 2, h = 10, center = true, $fn = 200); + translate([0, -30, 0]) cube([33, 60, 10], center = true); + } + } + } + + + //notch + $fn = 50; + rotate([0, 0, 35]) { + translate([BarrelDiameter / 2, 0, -(BarrelLength / 2) + NotchOffset]) { + rotate([0, 90, 0]) { + cylinder(r = R(NotchDiameter), h = 1, center = true); + translate([0, 0, NotchDiameter / 4]) sphere(r = R(NotchDiameter)); + } + } + } + + +} + +module boltSlotDC () { + cylinder(r = R(6), h = 40, center = true, $fn = 40); +} + +module animationMotorDCBody () { + boltZOffset = -15.01; + difference () { + animationMotorDCBodyPositive(); + translate ([0, -8, 0]) { + translate([MOTOR_MOUNT_Y/2, MOTOR_MOUNT_X/2, boltZOffset]) boltSlotDC(); + translate([MOTOR_MOUNT_Y/2, -MOTOR_MOUNT_X/2, boltZOffset]) boltSlotDC(); + translate([-MOTOR_MOUNT_Y/2, MOTOR_MOUNT_X/2, boltZOffset]) boltSlotDC(); + translate([-MOTOR_MOUNT_Y/2, -MOTOR_MOUNT_X/2, boltZOffset]) boltSlotDC(); + } + //microswitch + translate([-22, -8.75-1.25, -34 + (4/2)-.5]) { + cube([16, 28, 9.5 + 4], center = true); + //microswitch lever + translate([10, 8, 2]) cube([16, 15, 5.5], center = true); + } + } + //color("red") translate([0, -8.75, -45-4]) rotate([180, 0, -90]) geared_motor(); + color("blue") translate([-22, -10, -30.5]) microswitch(); +} + //translate([0, 50, 0]) color("red") motorOriginal(); //bodyCapBellowsAdapter(); //animationMotorBody(); //translate([0, 0, -49.5]) color("green") NEMA17(); -//bodyCap(); \ No newline at end of file +//bodyCap(); +animationMotorDCBody(); \ No newline at end of file diff --git a/scad/common.scad b/scad/common.scad index a32dd47..c7a9d9b 100644 --- a/scad/common.scad +++ b/scad/common.scad @@ -101,4 +101,26 @@ module NEMA17 ( H = 33 ) { //alt = 47.5 } } +} + +//Geartisan Worm Gear Motor - JSX40-370 +module geared_motor () { + cube([46, 32, 21], center = true); + translate([(46 / 2) + (30 / 2), 0, 1.5]) rotate([0, 90, 0]) cylinder(r = 24 / 2, h = 30, center = true, $fn = 80); + translate([-(46 / 2) + 14.5, 0, -18.5]) rotate([0, 0, 90]) motor_shaft(); + //pad + translate([-(46 / 2) + 14.5, 0, -(1 / 2) - 10.5]) cylinder(r = 13 / 2, h = 1, center = true, $fn = 60); + //mount pads + translate([-0.5, 0, -(1.5 / 2) - 10.5]) motor_mounts(); +} + +module microswitch (position = [0, 0, 0], rotation = [0, 0, 0]) { + translate(position) { + rotate(rotation) { + cube([16, 28, 9.5], center = true); + translate([10, 8, 0]) rotate([0, 0, -7]) cube([1, 28, 4], center = true); + translate([8 + 7, 14 + 8, 0]) cylinder(r = 2.5, h = 4, center = true); + translate([0, -19, 0]) cube([6, 11, 9.5], center = true); + } + } } \ No newline at end of file diff --git a/scad/daylight_spool_mount.scad b/scad/daylight_spool_mount.scad new file mode 100644 index 0000000..db10c98 --- /dev/null +++ b/scad/daylight_spool_mount.scad @@ -0,0 +1,33 @@ +SQUARE_INNER = 7.8; +time = 0; + +module reel_holder (top = true, base = true) { + $fn = 60; + difference(){ + translate([0, 0, -1.5]) cube([SQUARE_INNER, SQUARE_INNER, 21.5], center= true); + for (i = [0:4]) { + rotate([0, 0, (i * 90)]){ + translate([(SQUARE_INNER / 2) + .4, (SQUARE_INNER / 2) + .4, 18.5 / 2]) rotate([0, -15, 45]) cube([2.5, SQUARE_INNER, SQUARE_INNER], center = true); + } + } + } + difference () { + union() { + translate([0, 0, (18.5 / 2) + (3.5 / 2)]) cylinder(r = SQUARE_INNER / 2, h = 3.5, center = true); + translate([0, 0, (18.5 / 2) + (7.5 / 2)]) sphere(SQUARE_INNER / 2); + } + translate ([0, 0, (18.5 / 2) + 7.5]) cube([10, 10, 2], center = true); + } + if (base) { + difference () { + translate([0, 0, -(18.5/ 2) - (3 / 2) - 3]) cylinder(r = 16 /2, h = 3, center = true); + //translate([0, 0, -14.3]) cube([4, 4, 2], center = true); //notch + difference() { + translate([0, 0, -14.3]) cylinder(r = 8 / 2, h = 2, center = true); + translate([0, 6, -14.3]) cube([8, 8, 2], center = true); + } + } + } +} + +//rotate([0, 0, time]) reel_holder(); \ No newline at end of file diff --git a/scad/takeup.scad b/scad/takeup.scad new file mode 100755 index 0000000..e43670c --- /dev/null +++ b/scad/takeup.scad @@ -0,0 +1,214 @@ +include ; +include ; + +COUPLING_D = 37; + +WASHER_D = 35.7; //1 + 1/3 diameter? +WASHER_H = 2.4; + +MOTOR_SHAFT_D = 6; +MOTOR_SHAFT_H = 16; +MOTOR_SHAFT_HOBBLE = 1; + +MOTOR_MOUNT_X = 32.5; +MOTOR_MOUNT_Y = 17.5; + +module hex (diag = 10, h = 1) { + cylinder(r = diag / 2, h = h, center = true, $fn = 6); +} + +module motor_shaft () { + difference () { + cylinder(r = R(MOTOR_SHAFT_D), h = MOTOR_SHAFT_H, center = true, $fn = 60); + translate([MOTOR_SHAFT_D - MOTOR_SHAFT_HOBBLE, 0, 0]) cube([MOTOR_SHAFT_D, MOTOR_SHAFT_D, MOTOR_SHAFT_H + 1], center = true); + } +} + +module motor_mounts () { + Z = 1.5; + D = 7.5; + + translate([MOTOR_MOUNT_X / 2, MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); + translate([-MOTOR_MOUNT_X / 2, MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); + translate([MOTOR_MOUNT_X / 2, -MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); + translate([-MOTOR_MOUNT_X / 2, -MOTOR_MOUNT_Y / 2, 0]) motor_mount_pad(D, Z); +} + +module motor_mount_pad (D, Z) { + difference () { + cylinder(r = R(D), h = Z, center = true, $fn = 40); + //bolt void + cylinder(r = R(2.5), h = Z + 1, center = true, $fn = 40); + } +} + +module magnetic_coupling (MAGNETS = 4, MAGNET_D = 8.1, MAGNET_H = 2.5) { + H = 3; + OFFSET = 12; + difference () { + union () { + cylinder(r = R(COUPLING_D), h = MAGNET_H + H, center = true, $fn = 100); + translate([0, 0, -6]) cylinder(r = R(12.5), h = 10, center = true, $fn = 60); + translate([0, 0, -5]) cylinder(r = R(20), h = 5, center = true, $fn = 60); + } + //motor shaft void + scale([1.1, 1.1, 2]) motor_shaft(); + //magnet voids + for (i = [0 : MAGNETS - 1]) { + rotate([0, 0, i * (360 / MAGNETS)]) { + translate([0, OFFSET, H - MAGNET_H + 1.01]) { + cylinder(r = R(MAGNET_D), h = MAGNET_H, center = true, $fn = 50); + } + } + } + //m3 nut + translate([6, 0, -9]) { + cube([2.75, 5.75, 10], center = true); + translate([0, 0, 5]) rotate([0, 90, 0]) { + cylinder(r = R(6.75), h = 2.75, center = true, $fn = 6); + translate([0, 0, 4]) cylinder(r = R(3.25), h = 20, center = true, $fn = 30); + translate([0, 0, 13.5]) cylinder(r = R(6), h = 20, center = true, $fn = 30); + } + } + } +} + +module slip_coupling (MAGNET_H = 2.5) { + H = 16; + difference () { + translate([0, 0, 2]) cylinder(r = R(45), h = H, center = true, $fn = 100); + translate([0, 0, 2 -(H / 2) + (MAGNET_H + 3) / 2]) cylinder(r = R(COUPLING_D + 0.7), h = MAGNET_H + 3.01, center = true, $fn = 160); + translate([0, 0, 2 -(H / 2) + (MAGNET_H + 3) + (WASHER_H / 2)]) cylinder(r = R(WASHER_D), h = WASHER_H, center = true, $fn = 160); + translate([0, 0, 2 + (H / 2) - (5 / 2)]) cube([25, 10, 5.01], center = true); + translate([0, 0, 2 + (H / 2) - (5 / 2)]) cube([10, 25, 5.01], center = true); + //corners with voids for M3 + translate([-8.75, -8.75, 2 + (H / 2) - (5 / 2)]) { + translate([0, 0, 1]) cube([(25 - 10) / 2, (25 - 10) / 2, 5.01], center = true); + cylinder(r = R(3.25), h = 20, center = true, $fn = 40); + translate([0, 0, -4.25]) hex(6, 2.75); + } + translate([8.75, 8.75, 2 + (H / 2) - (5 / 2)]) { + translate([0, 0, 1]) cube([(25 - 10) / 2, (25 - 10) / 2, 5.01], center = true); + cylinder(r = R(3.25), h = 20, center = true, $fn = 40); + translate([0, 0, -4.25]) hex(6, 2.75); + } + } +} + +module daylight_spool_insert () { + translate([0, 0, 14]) reel_holder(true, false); + union () { + cube([25 - .4, 10 - .4, 5], center = true); + cube([10 - .4, 25 - .4, 5], center = true); + translate([-8.75, -8.75, 0]) difference () { + translate([.2, .2, 1/2]) cube([(25 - 10) / 2, (25 - 10) / 2, 4], center = true); + cylinder(r = R(3.25), h = 20, center = true, $fn = 40); + translate([0, 0, 2]) cylinder(r = R(5.75), h = 3.5, center = true, $fn = 40); + } + translate([8.75, 8.75, 0]) difference () { + translate([ -.2, -.2, 1/2]) cube([(25 - 10) / 2, (25 - 10) / 2, 4], center = true); + cylinder(r = R(3.25), h = 20, center = true, $fn = 40); + translate([0, 0, 2]) cylinder(r = R(5.75), h = 3.5, center = true, $fn = 40); + } + } +} + +module motor_mount_void (D, Z) { + cylinder(r = R(D), h = Z, center = true, $fn = 40); + //bolt void + translate([0, 0, 5]) cylinder(r = R(3.25), h = Z + 10, center = true, $fn = 40); + translate([0, 0, 4.75]) cylinder(r = R(6), h = 3.5, center = true, $fn = 40); +} + +module mount_plate_void () { + cylinder(r = R(4.25), h = 20, center = true, $fn = 40); + translate([0, 0, 0.5]) cylinder(r = R(8), h = 3, center = true, $fn = 40); +} + +module mount_plate () { + Z = 1.5; + D = 7.5 + 1.5; + + X = 60; + Y = 60; + + MOUNT_X = 42; + MOUNT_Y = 42; + + CORNER = 3; + X_CORNER = (X / 2) - (CORNER / 2); + Y_CORNER = (Y / 2) - (CORNER / 2); + + //center + //color("red") cylinder(r = 15 / 2, h = 20, center = true, $fn = 60); + + difference () { + translate([0, 0, 3.26 - .5]) cube([X, Y, 7], center = true); + + //motor void (centered) + translate([7, 0, 0]) { + translate([-(46 / 2) + 15 + 1, 0, 0]) cylinder(r = R(15), h = 20, center = true, $fn = 60); + translate([(MOTOR_MOUNT_X / 2)+1, (MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); + translate([-(MOTOR_MOUNT_X / 2)+1, (MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); + translate([(MOTOR_MOUNT_X / 2)+1, -(MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); + translate([-(MOTOR_MOUNT_X / 2)+1, -(MOTOR_MOUNT_Y / 2), 0]) motor_mount_void(D, Z); + + translate([-8 + 12.5 + 1, 0, 0]) cube([7.5, 17, Z], center = true); + } + + translate([MOUNT_X / 2, MOUNT_Y / 2, 0]) mount_plate_void(); + translate([-MOUNT_X / 2, MOUNT_Y / 2, 0]) mount_plate_void(); + translate([MOUNT_X / 2, -MOUNT_Y / 2, 0]) mount_plate_void(); + translate([-MOUNT_X / 2,-MOUNT_Y / 2, 0]) mount_plate_void(); + + + translate([X_CORNER, Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); + translate([-X_CORNER, Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); + translate([X_CORNER, -Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); + translate([-X_CORNER, -Y_CORNER, 3.26 - .5]) cube([CORNER, CORNER, 8], center = true); + } + translate([X_CORNER - (CORNER / 2), Y_CORNER - (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); + translate([-X_CORNER + (CORNER / 2), Y_CORNER - (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); + translate([X_CORNER - (CORNER / 2), -Y_CORNER + (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); + translate([-X_CORNER + (CORNER / 2), -Y_CORNER + (CORNER / 2), 3.26 - .5]) cylinder(r = CORNER, h = 7, center = true, $fn = 40); +} + +//centered, minimal geometry needed to add +//58x52 +module minimal_mount () { + difference () { + mount_plate(); + translate([50 + 29, 0, 0]) cube([100, 100, 100], center = true); + translate([-50 - 29, 0, 0]) cube([100, 100, 100], center = true); + translate([0, 50 + 26, 0]) cube([100, 100, 100], center = true); + translate([0, -50 - 26, 0]) cube([100, 100, 100], center = true); + } +} + +module debug_assembled () { + translate([(46 / 2) - 14.5, 0, 0]) rotate([180, 0, 0]) geared_motor(); + color("green") translate([0, 0, 11]) mount_plate(); + color("blue") translate([0, 0, 23]) rotate([0, 0, -90]) //magnetic_coupling(); + difference () { + translate([0, 0, 26.5]) slip_coupling(); + translate([-50, 0, 0]) cube([100, 100, 150], center = true); + } + color("red") translate([0, 0, 34]) daylight_spool_insert(); +} + +PART = "mount_plate"; + +if (PART == "slip_coupling") { + slip_coupling(); +} else if (PART == "magnetic_coupling") { + magnetic_coupling(); +} else if (PART == "mount_plate") { + //42x42 M4 mounting holes + mount_plate(); +} else if (PART == "daylight_spool_insert") { + daylight_spool_insert(); +} else if (PART == "minimal_mount") { + minimal_mount(); +} else if (PART == "debug") { + debug_assembled(); +}