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Work on mcopy gate. Adjustments to plate sizes (made front_plate thicker to print better without cracking)

This commit is contained in:
Matt McWilliams 2024-11-13 14:45:11 -05:00
parent e771056313
commit 34dfb25f57
19 changed files with 96625 additions and 25193 deletions
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2
app/data/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.147",
"version": "1.8.148",
"ext_port": 1111,
"profiles": {
"mcopy": {

2
app/package-lock.json generated
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@ -1,6 +1,6 @@
{
"name": "mcopy-app",
"version": "1.8.147",
"version": "1.8.148",
"lockfileVersion": 2,
"requires": true,
"packages": {

2
app/package.json
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@ -1,6 +1,6 @@
{
"name": "mcopy-app",
"version": "1.8.147",
"version": "1.8.148",
"description": "GUI for the mcopy small gauge film optical printer platform",
"main": "main.js",
"scripts": {

2
data/cfg.json
View File

@ -1,5 +1,5 @@
{
"version": "1.8.147",
"version": "1.8.148",
"ext_port": 1111,
"profiles": {
"mcopy": {

3
hardware/parts/prices.csv
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@ -1,3 +1,4 @@
part,part_id,price,url
M3 hex nut,N/A,3,https://amzn.to/4hAnwjc
M3 hex cap bolt 12mm,N/A,9,https://amzn.to/48CGa5Y
M3 hex cap bolt 12mm,N/A,9,https://amzn.to/48CGa5Y
608-RS Ball Bearing,608-RS,8,https://amzn.to/4fKxDA7
1 part part_id price url
2 M3 hex nut N/A 3 https://amzn.to/4hAnwjc
3 M3 hex cap bolt 12mm N/A 9 https://amzn.to/48CGa5Y
4 608-RS Ball Bearing 608-RS 8 https://amzn.to/4fKxDA7

4
package-lock.json generated
View File

@ -1,12 +1,12 @@
{
"name": "mcopy",
"version": "1.8.147",
"version": "1.8.148",
"lockfileVersion": 2,
"requires": true,
"packages": {
"": {
"name": "mcopy",
"version": "1.8.147",
"version": "1.8.148",
"license": "MIT",
"dependencies": {
"alert": "file:app/lib/alert",

2
package.json
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@ -1,6 +1,6 @@
{
"name": "mcopy",
"version": "1.8.147",
"version": "1.8.148",
"description": "Small gauge film optical printer platform",
"main": "build.js",
"directories": {

2
processing/mcopy/cfg.json
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@ -1,5 +1,5 @@
{
"version": "1.8.147",
"version": "1.8.148",
"ext_port": 1111,
"profiles": {
"mcopy": {

79
scad/mcopy_gate.scad
View File

@ -120,7 +120,7 @@ module perfs_void (Pad = 0) {
module front_plate_void (pos = [0, 0, 0]) {
translate(pos) {
//large void
cube([FrontPlateVoidX + 1.5, FrontPlateVoidY, PlateZ + 1], center = true);
cube([FrontPlateVoidX + 1.5, FrontPlateVoidY, PlateZ * 4], center = true);
//film Clearance
film_clearance_void([0, 0, -1]);
//perfs
@ -130,9 +130,10 @@ module front_plate_void (pos = [0, 0, 0]) {
//BOM: 1, M2.5 hex nut, N/A, Join the front_plate to the back_plate
module front_plate () {
ExtraPlateZ = 1 / 2;
difference () {
union () {
rounded_cube([PlateX, PlateY, PlateZ], d = 2, $fn = 25, center = true);
translate([0, 0, (ExtraPlateZ / 2) + 0.25]) rounded_cube([PlateX, PlateY, PlateZ + 1], d = 2, $fn = 25, center = true);
//front plate spacer
translate([-(PlateX / 2) + (FrontPlateSpacerX / 2), 0, (-PlateZ / 2) - (FrontPlateSpacerZ / 2)]) cube([FrontPlateSpacerX, PlateY, FrontPlateSpacerZ], center = true);
}
@ -141,17 +142,31 @@ module front_plate () {
film_entry_bevel([0, (-PlateY / 2) - 0.25, -1.5]);
film_entry_side_bevel([(PlateX / 2) + 0.75, 0, -1.4]);
//corners
translate([(-PlateX / 2), (PlateY / 2) - 0.8, 0]) rotate([0, 0, 35]) cube([7.1 * 2, 7.1, PlateZ + 2], center = true);
translate([(-PlateX / 2), (-PlateY / 2) + 0.8, 0]) rotate([0, 0, -35]) cube([7.1 * 2, 7.1, PlateZ + 2], center = true);
translate([(-PlateX / 2), (PlateY / 2) - 0.8, 0]) rotate([0, 0, 35]) cube([7.1 * 2, 7.1, PlateZ + ExtraPlateZ + 2.01], center = true);
translate([(-PlateX / 2), (-PlateY / 2) + 0.8, 0]) rotate([0, 0, -35]) cube([7.1 * 2, 7.1, PlateZ + ExtraPlateZ + 2.01], center = true);
//bolts
translate([(-PlateX / 2) + PlateBoltX, PlateBoltSpacingY / 2, 0]) cylinder(r = R(BoltD), h = 10, center = true , $fn = 30);
translate([(-PlateX / 2) + PlateBoltX, -PlateBoltSpacingY / 2, 0]) cylinder(r = R(BoltD), h = 10, center = true , $fn = 30);
translate([(-PlateX / 2) + PlateBoltX, PlateBoltSpacingY / 2, 0]) {
cylinder(r = R(BoltD), h = 10, center = true , $fn = 30);
translate([0, 0, 2]) cylinder(r = R(4.5), h = 3, center = true, $fn = 40);
}
translate([(-PlateX / 2) + PlateBoltX, -PlateBoltSpacingY / 2, 0]) {
cylinder(r = R(BoltD), h = 10, center = true , $fn = 30);
translate([0, 0, 2]) cylinder(r = R(4.5), h = 3, center = true, $fn = 40);
}
//alignment rod voids
translate([(-PlateX / 2) + AlignmentX, AlignmentSpacingY / 2, 0]) cylinder(r = R(AlignmentD + 0.45), h = 10, center = true , $fn = 30);
translate([(-PlateX / 2) + AlignmentX, -AlignmentSpacingY / 2, 0]) cylinder(r = R(AlignmentD + 0.45), h = 10, center = true , $fn = 30);
translate([(-PlateX / 2) + AlignmentX, AlignmentSpacingY / 2, 0]) {
cylinder(r = R(AlignmentD + 0.45), h = 10, center = true , $fn = 30);
translate([0, 0, 2.2]) cylinder(r = R(AlignmentD + 0.45), r2 = R(AlignmentD + 0.45) + 0.5, h = 1 , center = true , $fn = 30);
}
translate([(-PlateX / 2) + AlignmentX, -AlignmentSpacingY / 2, 0]) {
cylinder(r = R(AlignmentD + 0.45), h = 10, center = true , $fn = 30);
translate([0, 0, 2.2]) cylinder(r = R(AlignmentD + 0.45), r2 = R(AlignmentD + 0.45) + 0.5, h = 1 , center = true , $fn = 30);
}
//gate bolt and nut void
translate([-6, 0, 0]) cylinder(r = R(BoltD), h = 20, center = true, $fn = 40);
translate([-6, 0, 10]) m2_5_nut(20);
translate([-6, 0, 10.5]) m2_5_nut(20);
//gate_slide_alignment_nut_bolt([-14, 0, -1.3]);
}
}
@ -218,12 +233,12 @@ module gate_mask_slide (pos = [0, 0, 0], pad = 0.0, format = "") {
if (format == "standard16") {
translate([0, 0, 0]) {
cube([BackPlateVoidX, BackPlateVoidY, 10], center = true);
translate([0, 0, -4.75]) trap_cube(height = 5, top_x = BackPlateVoidX, top_y = BackPlateVoidY, bottom_x = BackPlateVoidX + 5, bottom_y = BackPlateVoidY + 5, wall_thickness = 50);
translate([0, 0, -4.75]) trap_cube(height = 4, top_x = BackPlateVoidX, top_y = BackPlateVoidY, bottom_x = BackPlateVoidX + 4, bottom_y = BackPlateVoidY + 4, wall_thickness = 50);
}
} else if (format == "super16") {
translate([(-BackPlateVoidX / 2) + (Super16X / 2), 0, 0]) {
cube([Super16X, Super16Y, 10], center = true);
translate([0, 0, -4.75]) trap_cube(height = 5, top_x = Super16X, top_y = Super16Y, bottom_x = Super16X + 5, bottom_y = Super16Y + 5, wall_thickness = 50);
translate([0, 0, -4.75]) trap_cube(height = 4, top_x = Super16X, top_y = Super16Y, bottom_x = Super16X + 4, bottom_y = Super16Y + 4, wall_thickness = 50);
}
}
}
@ -231,11 +246,11 @@ module gate_mask_slide (pos = [0, 0, 0], pad = 0.0, format = "") {
}
module gate_mask_slide_standard16 (pos = [0, 0, 0]) {
gate_mask_slide(pos, pad = 0.0, format = "standard16");
gate_mask_slide(pos, pad = -0.3, format = "standard16");
}
module gate_mask_slide_super16 (pos = [0, 0, 0]) {
gate_mask_slide(pos, pad = 0.0, format = "super16");
gate_mask_slide(pos, pad = -0.3, format = "super16");
}
module film_clearance_void (pos = [0, 0, 0]) {
@ -301,9 +316,15 @@ module back_plate_void (pos = [0, 0, 0]) {
}
}
module gate_slide_alignment_nut_bolt (pos = [0, 0, 0], rot = [90, 0, 90]) {
translate(pos) rotate(rot) {
rotate([0, 0, 30]) m2_5_nut(2.5);
translate([0, 0, -15 / 2]) cylinder(r = R(2.75), h = 20, center = true, $fn = 30);
}}
//BOM: 1, M2.5 hex cap bolt 10mm, N/A, Join the front_plate to the back_plate
module back_plate () {
RodZ = 4;
RodZ = 5;
ExtraPlateZ = 1;
difference () {
union () {
@ -321,11 +342,15 @@ module back_plate () {
film_entry_bevel([0, (PlateY / 2) + 0.25, 1.5]);
film_entry_bevel([0, (-PlateY / 2) - 0.25, 1.5]);
film_entry_side_bevel([(PlateX / 2) + 0.25, 0, 1.4]);
//gate_slide_alignment_nut_bolt([-14, 0, 1.5]);
}
//alignment rods
translate([(-PlateX / 2) + AlignmentX, AlignmentSpacingY / 2, RodZ / 2]) cylinder(r = R(AlignmentD), h = RodZ, center = true , $fn = 30);
translate([(-PlateX / 2) + AlignmentX, -AlignmentSpacingY / 2, RodZ / 2]) cylinder(r = R(AlignmentD), h = RodZ, center = true , $fn = 30);
}
module sprocketed_roller_text (pos = [0, 0, 0], rot = [0, 0, 0], font_size = 3, radius = 6, chars = "", h = 1) {
@ -339,7 +364,7 @@ module sprocketed_roller_text (pos = [0, 0, 0], rot = [0, 0, 0], font_size = 3,
rotate(-i * step_angle) {
translate([0, radius + font_size / 2, 0]) {
linear_extrude(height = h) {
text(chars[i], font = "Courier New; Style = Bold", size = font_size, valign = "center", halign = "center");
text(chars[i], font = "Liberty Sans:style=Bold", size = font_size, valign = "center", halign = "center");
}
}
}
@ -555,7 +580,7 @@ module slide (pos = [0, 0, 0], rot = [0, 0, 0]) {
union () {
translate([0, 0, -Extra / 2])cube([6.5, 13, BodyZ + Extra], center = true);
translate([1.25, 0, -Extra / 2]) cube([1.7, 20, BodyZ + Extra], center = true);
translate([0, 0, (BodyZ / 2) - 3]) cube([6.5, 20.5, 9], center = true);
translate([0, 0, (BodyZ / 2) - 2.5]) cube([6.5, 20.5, 10], center = true);
}
translate([1, 0, (BodyZ / 2) - 1.1]) cube([6.5, 20.5 + 1, 8], center = true);
//bolts
@ -576,8 +601,9 @@ module slide (pos = [0, 0, 0], rot = [0, 0, 0]) {
}
//notch for catch
translate([0, 10, -21]) rotate([45, 0, 0]) cube([10, 4.9, 4.9], center = true);
}
//gate_slide_alignment_nut_bolt([0, 0, (BodyZ / 2) - 0.9]);
}
}
}
@ -764,12 +790,12 @@ module filter_block (pos = [0, 0, 0], rot = [0, 0, 0], side = "A") {
module debug () {
difference () {
union () {
FilmZ = -3.5 ; // - 4.2; //retraction distance
//translate([(-BodyX / 2) - 1, 0, -BodyZ / 2]) body(gauge = "16mm");
FilmZ = - 4.2; //retraction distance
translate([(-BodyX / 2) - 1, 0, -BodyZ / 2]) body(gauge = "16mm");
translate([0, 0, FilmZ + 1.4]) front_plate();
translate([0, 0, FilmZ - 1.4]) back_plate();
gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - 1.4]);
//translate([0, 0, FilmZ - 1.4]) back_plate();
gate_mask_slide_standard16([(PlateX / 2) - (FrontPlateVoidX / 2) - 1.9, 0, FilmZ - .9]);
//gate_mask_slide_super16([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, -3]);
//front_plate_void([(PlateX / 2) - (FrontPlateVoidX / 2) - 2.41, 0, 0]);
//film_clearance_void([0, 0, 15]);
@ -799,7 +825,7 @@ module debug () {
slide_catch([-13, 34, -51.5]);
front_block([(-BodyX / 2) - 1, 0, (6.5 / 2) + 15]);
color("yellow") front_block_pegs([0, 0, 1.5]);
//color("yellow") front_block_pegs([0, 0, 2]);
//front_block_film_path([(17 / 2) - 1, (58.5 / 2) + (13 / 2), -2.25]);
//front_block_film_path([(17 / 2) - 1, (-58.5 / 2) - (13 / 2), -2.25 ], [0, 0, 180]);
@ -810,7 +836,7 @@ module debug () {
}
}
PART="front_block_16mm";
PART="front_platex";
if (PART == "front_plate") {
//1
@ -824,9 +850,12 @@ if (PART == "front_plate") {
} else if (PART == "mask_slide_super16") {
//1
rotate([180, 0, 0]) gate_mask_slide_super16();
} else if (PART == "sprocketed_roller_16mm") {
} else if (PART == "sprocketed_roller_top_16mm") {
//1
rotate([180, 0, 0]) sprocketed_roller_16mm();
rotate([180, 0, 0]) sprocketed_roller_16mm(side = "TOP");
} else if (PART == "sprocketed_roller_bottom_16mm") {
//1
rotate([180, 0, 0]) sprocketed_roller_16mm(side = "BOTTOM");
} else if (PART == "sprocketed_roller_nut_16mm") {
//2
sprocketed_roller_nut_16mm();

12
scad/projector_controller.scad
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@ -136,19 +136,19 @@ module arduino_bolts_voids (pos = [0, 0, 0], rot = [0, 0, 0], h = 10, pad = 0) {
translate(pos) rotate(rot) {
m3_bolt([-2.5, -15.25, 0], h, pad);
m3_bolt([-50.75, -14, 0], h, pad);
m3_bolt([-45.7, -66, 0], h, pad);
m3_bolt([-17.75, -66, 0], h, pad);
m3_bolt([-45.7, -66.75, 0], h, pad);
m3_bolt([-17.75, -66.75, 0], h, pad);
}
}
module arduino_mount_reinforcement () {
X = 57.25;
Y = 71;
Y = 72;
Z = 5;
pos = [-(X/2)+1.5, -(Y/2)+1.5, -2];
translate(pos) difference () {
cube([X, Y, Z], center = true);
cube([X-10, Y-13, Z+1], center = true);
cube([X-13, Y-15, Z+1], center = true);
}
}
@ -261,7 +261,7 @@ module electronics_attachment_bolt_voids (pos = [0, 0, 0]) {
translate([ReinforcementBoltSpacingX / 2, -4, 0]) {
cylinder(r = R(3.25), h = 20 + 1, center = true, $fn = 30);
translate([0, 0, -4]) m3_nut();
translate([6, 0, 0]) cylinder(r = R(3.25), h = 20 + 1, center = true, $fn = 30);
translate([5.1, -3.9, 0]) cylinder(r = R(3.25), h = 20 + 1, center = true, $fn = 30);
}
translate([-ReinforcementBoltSpacingX / 2, -4, 0]) {
@ -277,7 +277,7 @@ module electronics_mount () {
union() {
case_mounts([0, 0, 0]);
translate(ArduinoPosition) {
rotate([0, 0, 180]) bumper();
rotate([0, 0, 180]) scale([1, 1.01, 1]) bumper();
arduino_mount_reinforcement();
}
relay_mount(RelayPosition);

696
stl/mcopy_gate_back_plate.stl
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8400
stl/mcopy_gate_front_plate.stl
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File diff suppressed because it is too large Load Diff

20166
stl/mcopy_gate_idle_roller_16mm.stl
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1434
stl/mcopy_gate_mask_slide_standard16.stl
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File diff suppressed because it is too large Load Diff

1516
stl/mcopy_gate_mask_slide_super16.stl
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File diff suppressed because it is too large Load Diff

42
stl/mcopy_gate_slide.stl
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@ -1823,7 +1823,7 @@ solid OpenSCAD_Model
outer loop
vertex -2.25 -10.25 20.23
vertex -2.25 10.25 20.23
vertex -2.25 -10.25 26.83
vertex -2.25 -10.25 27.83
endloop
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@ -1926,9 +1926,9 @@ solid OpenSCAD_Model
endfacet
facet normal 1 0 0
outer loop
vertex -2.25 -10.25 26.83
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vertex -2.25 10.25 20.23
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endloop
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facet normal 0 0 1
@ -2222,20 +2222,20 @@ solid OpenSCAD_Model
outer loop
vertex -3.25 -10.25 17.83
vertex -2.25 -10.25 20.23
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vertex -3.25 -10.25 17.83
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vertex -3.25 -10.25 17.83
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vertex -3.25 6.5 25.33
endloop
endfacet
@ -2283,22 +2283,22 @@ solid OpenSCAD_Model
endfacet
facet normal 0 0 1
outer loop
vertex -3.25 -10.25 26.83
vertex -2.25 -10.25 26.83
vertex -2.25 10.25 26.83
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endloop
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vertex -3.25 -10.25 26.83
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endloop
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vertex -3.25 -10.25 26.83
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vertex -3.25 6.5 25.33
endloop
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@ -3404,7 +3404,7 @@ solid OpenSCAD_Model
facet normal 0 1 0
outer loop
vertex -3.25 10.25 17.83
vertex -3.25 10.25 26.83
vertex -3.25 10.25 27.83
vertex -2.25 10.25 20.23
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@ -3438,8 +3438,8 @@ solid OpenSCAD_Model
endfacet
facet normal 0 1 0
outer loop
vertex -3.25 10.25 26.83
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vertex -2.25 10.25 27.83
vertex -2.25 10.25 20.23
endloop
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@ -4027,15 +4027,15 @@ solid OpenSCAD_Model
facet normal -1 0 0
outer loop
vertex -3.25 6.5 17.83
vertex -3.25 10.25 26.83
vertex -3.25 6.5 25.33
vertex -3.25 10.25 17.83
endloop
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vertex -3.25 6.5 17.83
vertex -3.25 6.5 25.33
vertex -3.25 10.25 26.83
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vertex -3.25 10.25 17.83
endloop
endfacet
facet normal 0.20791318 -0.97814727 0

188
stl/mcopy_gate_slide_rail_b.stl
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@ -1508,7 +1508,14 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.0277282 -10.972272
vertex 0 0.112398386 -10.808205
vertex 0 1.4692209 -10.391087
vertex 0 1.3776412 -10.772543
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vertex 0 1.2275164 -11.134976
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@ -1535,7 +1542,7 @@ solid OpenSCAD_Model
facet normal -1 0 0
outer loop
vertex 0 -0.0277282 -9.027728
vertex 0 1.0225425 -8.530537
vertex 0 1.2275164 -8.865024
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endloop
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@ -1550,7 +1557,14 @@ solid OpenSCAD_Model
outer loop
vertex 0 -0.0277282 13.027728
vertex 0 0.112398386 13.191795
vertex 0 1.4692209 13.608913
vertex 0 1.3776412 13.227457
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vertex 0 -0.0277282 13.027728
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vertex 0 1.2275164 12.865024
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@ -1577,7 +1591,7 @@ solid OpenSCAD_Model
facet normal -1 0 0
outer loop
vertex 0 -0.0277282 14.972272
vertex 0 1.0225425 15.469463
vertex 0 1.2275164 15.134976
vertex 0 0.112398386 14.808205
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@ -1592,14 +1606,7 @@ solid OpenSCAD_Model
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vertex 0 -0.19179535 -11.112398
vertex 0 -0.0277282 -10.972272
vertex 0 1.4692209 -10.391087
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vertex 0 -0.19179535 -11.112398
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@ -1627,6 +1634,13 @@ solid OpenSCAD_Model
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vertex 0 -0.19179535 -8.887602
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@ -1641,14 +1655,7 @@ solid OpenSCAD_Model
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vertex 0 -0.19179535 12.887602
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vertex 0 1.4692209 13.608913
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facet normal 0 -0.6494471 0.7604068
@ -1676,6 +1683,13 @@ solid OpenSCAD_Model
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stl/mcopy_gate_sprocketed_roller_bottom_16mm.stl Normal file
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stl/mcopy_gate_sprocketed_roller_16mm.stl → stl/mcopy_gate_sprocketed_roller_top_16mm.stl
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