module motor_set_screw_120 () { cube([10.19, 2.95, 2.95], center = true); translate([(10.19 / 2) - (2.56 / 2), 0, 0]) cube([2.56, 5.8, 5.8], center = true); } module motor_set_screw_120_alt () { $fn = 60; cylinder(r = 2.95 / 2, h = 10.19, center= true); translate([0, 0, (10.19 / 2) - (2.56 / 2)]) cylinder(r = 5.8 / 2, h = 2.56, center = true); } module hobbled_rod_120 (h = 10) { d = 4.00; diff = 3.33; difference () { cylinder(r = d/2, h = h, center = true, $fn = 60); translate([d/2 + ((d/2) - (d - diff)), 0, 0]) cube([d, d, h + 1], center = true); } } module bearing_laser (x = 0, y = 0, z = 0, width= 8, hole = true) { innerD = 8.05; outerD = 22.1 - .4; fuzz = 0.1; translate ([x, y, z]) { difference () { cylinder(r = outerD / 2 + fuzz, h = width, center = true); if (hole) { cylinder(r = innerD / 2 - fuzz, h = width, center = true); } } } } /** * Notched **/ module motor_key_120 (half = false, DECOYS = false, sides = 1, ALT = false) { outer_d = 27.5 + 2; notch_d = 10; height = 7 + 5 + 4; diff = 14 + 2.5 + 2; $fn = 60; difference () { union () { translate([0, 0, 12.1]) cylinder(r1 = 12 / 2, r2 = 12/2 + 4, h = 5, center = true);// padding against bearing translate([0, 0, diff + 1]) cylinder(r=outer_d/2, h= height -2, center= true, $fn=200); //large cylinder } //1 notch translate([0, 0, diff]) { translate ([-outer_d/2 - 2.5, 0, 0]) cylinder(r=notch_d/2, h= height, center= true); //notch } translate([0, 0, diff]) { translate ([-outer_d/2 -.5, -3.5 , 0]) rotate([0, 0, 100]) cube([15, 5, height], center = true); // smooth notch translate ([-outer_d/2 -.5, 3.5, 0]) rotate([0, 0, -100]) cube([15, 5, height], center = true); // smooth notch } if (sides == 2) { //2 notch translate([0, 0, diff]) { translate ([outer_d/2 + 2.5, 0, 0]) cylinder(r=notch_d/2, h= height, center= true); //notch } translate([0, 0, diff]) { translate ([outer_d/2 +.5, -3.5, 0]) rotate([0, 0, -100]) cube([15, 5, height], center = true); // smooth notch translate ([outer_d/2 +.5, 3.5, 0]) rotate([0, 0, 100]) cube([15, 5, height], center = true); // smooth notch } } //slot for hobbled(?) end translate([0, 0, 17 + 2]) { translate([0, 0, 6.5]) hobbled_rod_120(12); translate([6.42 - .2, 0, 4.3 - 1]) rotate([0, 90, 0]) motor_set_screw_120_alt(); translate([14, 0, 4.3 - 1]) rotate([0, 90, 0]) cylinder(r2 = 6 / 2, r1 = 5.8 / 2, h = 6, center = true); //extension } //square void for bottom piece translate([0, 0, 10.5]) motor_key_bottom(); if (half) { translate([0 - 50 , 0, -50]) cube([100, 100, 200]); } } } module motor_key_bottom () { $fn = 120; BEARING_INNER_D = 7.85; INNER_D = 4.08; OUTER_D = 11.08; FUZZ = 0.1; SQ = sqrt(pow(BEARING_INNER_D, 2) / 2);//largest square cube([SQ, SQ, SQ], center = true); translate([0, 0, -5.5]) cylinder(r=BEARING_INNER_D/2, h= 9, center= true); translate([0, 0, -5.5 - 5]) cylinder(r1= (INNER_D / 2) - FUZZ, r2= (INNER_D / 2) + FUZZ, h= 9.25, center= true); translate([0, 0, -5.5 - 4 - 1 - 1]) color(0, 0, 0) difference() { cylinder(r=(OUTER_D + 3) / 2, h = 6, center= true); translate([0, 0, -1.5]) cylinder(r2=(OUTER_D / 2) - FUZZ, r1=(OUTER_D / 2) + FUZZ, h = 6, center= true); translate([0, 0, .5]) rotate([90, 0, 0]) cylinder(r = 1, h = 20, center = true); translate([0, 0, -1.5]) cube([2, 20, 4], center = true); } } module reference_projector_shaft () { INNER_DIAMETER = 4.08; OUTER_DIAMETER = 11.08; H = 7.37; WHEEL_DIAMETER = 54; WHEEL_H = 3; STANDOFF = 6; FUZZ = 0.1; $fn = 120; translate([0, 0, -15 + H]) difference () { cylinder(r = OUTER_DIAMETER / 2, h = 30, center = true); cylinder(r = INNER_DIAMETER / 2, h = 30 + 1, center = true); } translate([0, 0, -1.5]) cylinder(r = WHEEL_DIAMETER / 2, h = WHEEL_H, center = true); translate([0, 0, H + 1.5 + STANDOFF]) difference () { cube([60, 60, 3], center = true); bearing_laser(hole=false); } }