//include <./lamp.scad>; //include <./box_laser.scad>; include <./common/common.scad>; include <./common/motors.scad>; include <./common/2020_tslot.scad>; include <./takeup/takeup.scad>; include <./sprocketed_roller/sprocketed_roller_var.scad>; use <./filmless.scad>; FrameX = 400; FrameY = 260; FrameZ = -16; IN = 25.4; Film16mmStandard = 10.26; Film16mmStandardZ = -0.7; Film16mmFull = 16; Film16mmFullZ = -1.1; Film16mmSuper = 13.25; Film16mmSuperZ = ((16 / 2) - (Film16mmSuper / 2) - 1.1); Film16mmSound = 2.5; // 2.99 //Film16mmSuper - Film16mmStandard; echo("Soundtrack", Film16mmSound); Film16mmSoundZ = ((16 / 2) - Film16mmSound / 2) - 1.1; Sprockets = 18; SprocketedRollerBevel = true; SprocketedRollerModel = "gearbox_motor"; SprocketedRollerSetScrewTop = true; SprocketedRollerSetScrewSide = false; SprocketedRollerBolts = true; SprocketedRollerAdjustBase = -3; DaylightW = 92; DaylightH = 18; PanelX = 155; PanelY = 100; PanelZ = 5; PanelYOffset = 10; PanelDimensions = [PanelX, PanelY, PanelZ]; ReelX = 145; ReelY = 90; MotorZ = -16; TakeupMotorZ = -40; PictureTakeupMotorRotationZ = -70; StockTakeupMotorRotationZ = 110; TakeupPanelX = 152; TakeupPanelY = 100; //Offsets the takeup panels by x,y TakeupPanelPictureX = 133.75; TakeupPanelPictureY = 100; TakeupPanelStockX = 133.75; TakeupPanelStockY = -100; FeedPanelPictureX = -133.75; FeedPanelPictureY = 100; FeedPanelStockX = -133.75; FeedPanelStockY = -100; TakeupPanelPictureOffsetX = ReelX - TakeupPanelPictureX; TakeupPanelStockOffsetX = ReelX - TakeupPanelStockX; TakeupPanelPictureOffsetY = ReelY - TakeupPanelPictureY; TakeupPanelStockOffsetY = -ReelY - TakeupPanelStockY; FeedPanelPictureOffsetX = -ReelX - FeedPanelPictureX; FeedPanelStockOffsetX = -ReelX - FeedPanelStockX; FeedPanelPictureOffsetY = ReelY - FeedPanelPictureY; FeedPanelStockOffsetY = -ReelY - FeedPanelStockY; TakeupPanelBoltsOffsetX = -17.5; FeedPanelBoltsOffsetX = 17.5; TakeupCenterVoidD = 47; TakeupCenterColumnD = 55; TakeupCenterColumnZ = 23.25; TakeupMotorMountX = 31; TakeupMotorMountY = 31; TakeupMotorPanelZ = -25; RollerY = -20; LampY = 20; LampBoltX = 55; LampBoltY = 30; LampBoltH = 30; LampWireX = 25; LampWireY = 20; LampGateX = 11; LampGateZ = 0.5; LampRailsSpacingX = 23; LampRailsSpacingY = 13; LampRailsOffsetZ = 1 / 2; IdleRollerPrintX = 55; IdleRollerPrintY = 0; IdleRollerStockX = 35; IdleRollerStockY = -16; IdleRollerBoltH = 30; BearingOuterDiameter = 22.1 - .3; BearingInnerDiameter = 8.05; BearingY = (55/2) + 6 - 0.2; BearingZ = -7; BearingH = 9; BearingRotateZ1 = 45; BearingRotateZ2 = -45; BearingRotateZ3 = 180+45; BearingRotateZ4 = 180-45; MotorMountX = (GearedMotorMountX + 0.1) / 2; MotorMountY = (GearedMotorMountY + 0.1) / 2; ESP32BoardX = 63.15; ESP32BoardY = 77.6; ESP32BoardZ = 1.7; ESP32BoardClearanceX = 52.5; ESP32BoardClearanceY = 66.66; ESP32BoardClearanceZ = 20; ESP32PostsX = 57.1; ESP32PostsY = 72; ESP32PostsD = 3.1; L298NModuleX = 43.5; L298NModuleY = 43.5; L298NModuleZ = 1.5; L298NModulePostsX = 36.5; L298NModulePostsY = 36.5; L298NModulePostsD = 2.8; /** * DEBUG MODULES **/ module daylight_spool (pos = [0, 0, 0], rot = [0, 0, 0], DEBUG = false) { //inner starting d = 31.5 or 32 translate(pos) rotate(rot) { color([[255, 0, 0, 1]]) difference () { cylinder(r = R(DaylightW), h = DaylightH - 0.1, center = true); cylinder(r = R(DaylightW) + 1, h = DaylightH - 2, center = true); cube([9, 9, 50], center=true); translate([4.5, 4.5, 0]) { rotate([0, 0, 45]) { cube([3, 3, 50], center=true); } } } difference () { cylinder(r = R(32), h = DaylightH - 0.2, center=true); cylinder(r = R(32) - 1, h = DaylightH + 1, center=true); translate([0, 32/2, 0]) { cube([1.3, 10, 18], center=true); } } } } module four_hundred_foot_spool (pos = [0, 0, 0]) { W = 175; H = 18; translate(pos) difference() { color([[255, 0, 0, 1]]) cylinder(r = R(W), h = H, center = true, $fn = 200); cube([9, 9, 50], center=true); translate([4.5, 4.5, 0]) { rotate([0, 0, 45]) { cube([3, 3, 50], center=true); } } } } module centered_geared_motor (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { translate([8.25, 0, 0]) geared_motor(); } } module bearing (pos = [0, 0, 0], width = 8, hole = true, padding = 0.1) { translate (pos) { difference () { cylinder(r = R(BearingOuterDiameter) + padding, h = width, center = true); if (hole) { cylinder(r = R(BearingInnerDiameter) - padding, h = width + 1, center = true); } } } } module ESP32_board (pos = [0, 0, 0], rot = [0, 0, 0]) { translate (pos) rotate(rot) { difference () { cube([ESP32BoardX, ESP32BoardY, ESP32BoardZ], center = true); rect_bolt_voids(X = ESP32PostsX, Y = ESP32PostsY, D = ESP32PostsD, H = ESP32BoardZ + 1); } translate([0, 0, (ESP32BoardZ / 2) + (ESP32BoardClearanceZ / 2)]) cube([ESP32BoardClearanceX, ESP32BoardClearanceY, ESP32BoardClearanceZ], center = true); } } module L298N_module (pos = [0, 0, 0], rot = [0, 0, 0]) { translate (pos) rotate(rot) { difference () { cube([L298NModuleX, L298NModuleY, L298NModuleZ], center = true); rect_bolt_voids(X = L298NModulePostsX, Y = L298NModulePostsY, H = L298NModuleZ + 1, D = L298NModulePostsD); } translate([0, 10, (L298NModuleZ / 2) + (24.75 / 2)]) cube([23, 15.7, 24.75], center = true); } } module bolex_filter_holder (pos = [0, 0, 0], rot = [0, 0, 0]) { } /** * CONTACT PRINTER MODULES **/ module rect_bolt_voids (pos = [0, 0, 0], X = 1, Y = 1, D = 1, H = 1, $fn = 60) { translate(pos) { translate([ X / 2, Y / 2, 0]) cylinder(r = R(D), h = H, $fn = $fn, center = true); translate([-X / 2, Y / 2, 0]) cylinder(r = R(D), h = H, $fn = $fn, center = true); translate([ X / 2, -Y / 2, 0]) cylinder(r = R(D), h = H, $fn = $fn, center = true); translate([-X / 2, -Y / 2, 0]) cylinder(r = R(D), h = H, $fn = $fn, center = true); } } module bearing_void (pos = [0, 0, 0], width= 8, hole = false, padding = 0.5) { translate (pos) { difference () { cylinder(r = R(BearingOuterDiameter) + padding, h = width, center = true); if (hole) { cylinder(r = R(BearingInnerDiameter) - padding, h = width + 1, center = true); } } } } module m3_panel_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], H = 10) { translate(pos) rotate(rot) { cylinder(r = R(6), h = 5, center = true, $fn = 40); translate([0, 0, -(H/2) - (5/2) + 0.01]) cylinder(r = R(3.25), h = H, center = true, $fn = 25); } } module takeup_mount_panel (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) intersection() { minimal_mount(); translate([10, 0, 0]) cube([50, 30, 10], center = true); } } module panel_motor_mount_void (pos = [0, 0, 0]) { H = 10; D = 7.5 + 1.5; translate(pos) { cylinder(r = R(6), h = H, center = true, $fn = 40); } } module idle_roller (pos = [0, 0, 0]) { H = 17.5; InnerD = 5; BaseD = 20; D1 = 14; D2 = D1 + 1.5; $fn = 100; Picture = 11; translate(pos) { difference () { union () { cylinder(r = R(BaseD), h = 1.5, center = true); translate([0, 0, H]) cylinder(r = R(BaseD), h = 1.5, center = true); translate([0, 0, H/2]) cylinder(r = R(D1), h = H, center = true); translate([0, 0, (H - Picture)/4]) cylinder(r1 = R(D1), r2 = R(D2), h = (H - Picture) / 2, center = true); translate([0, 0, H - ((H - Picture)/4)]) cylinder(r1 = R(D2), r2 = R(D1), h = (H - Picture) / 2, center = true); } cylinder(r = R(InnerD), h = 40, center = true); } } } module idle_roller_half (pos = [0, 0, 0], rot = [0, 0, 0], flip = false) { CutZ = -1.275; translate(pos) rotate(rot) difference () { idle_roller(); translate([0, 0, 25 + (1/2) + (17.5 / 2) + 2 + CutZ]) cube([50, 50, 50], center = true); difference () { translate([0, 24.9, 25 + (1/2) + (17.5 / 2) + CutZ]) cube([50, 50, 50], center = true); if (flip) { translate([4.25, -0.2, 25 + (1/2) + (17.5 / 2) + CutZ]) rotate([0, 0, 45]) cube([3, 3, 50], center = true); } else { translate([-4.25, -0.2, 25 + (1/2) + (17.5 / 2) + CutZ]) rotate([0, 0, 45]) cube([3, 3, 50], center = true); } } if (flip) { translate([-4.25, 0, 25 + (1/2) + (17.5 / 2) + CutZ]) rotate([0, 0, 45]) cube([3, 3, 50], center = true); } else { translate([4.25, 0, 25 + (1/2) + (17.5 / 2) + CutZ]) rotate([0, 0, 45]) cube([3, 3, 50], center = true); } } } module lamp_bolt_void (pos = [0, 0, 0], H = LampBoltH, Pad = 0) { translate(pos) { cylinder(r = R(4.25 + Pad), h = H, center = true); translate([0, 0, -H/2]) m4_nut(); } } module idle_roller_bolt_void (pos = [0, 0, 0], H = IdleRollerBoltH) { translate(pos) { cylinder(r = R(4.25), h = H, center = true); translate([0, 0, -H/2]) m4_nut(); } } module lamp_bolts_voids (pos = [0, 0, 0], H = 10, Pad = 0) { X = LampBoltX/2; Y = LampBoltY/2; $fn = 30; translate(pos) { lamp_bolt_void([X, Y, 0], H, Pad); lamp_bolt_void([-X, Y, 0], H, Pad); lamp_bolt_void([X, -Y, 0], H, Pad); lamp_bolt_void([-X, -Y, 0], H, Pad); } } module lamp_post (pos = [0, 0, 0]) { $fn = 40; H = 20; translate(pos) difference () { cylinder(r = R(8), h = H, center = true); cylinder(r = R(4.4), h = H + 1, center = true); } } module lamp_posts (pos = [0, 0, 0], H = 10) { X = LampBoltX/2; Y = LampBoltY/2; $fn = 30; translate(pos) { lamp_post([X, Y, 0]); lamp_post([-X, Y, 0]); lamp_post([X, -Y, 0]); lamp_post([-X, -Y, 0]); } } module lamp_gate_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) { X = LampGateX; translate(pos) rotate(rot) { difference () { cube([X, 15, 18], center = true); translate([0, 4, 1]) cube([X-4, 15, 18], center = true); translate([0, -3, 1]) cube([X-7, 15, 18], center = true); translate([0, -5.25, 0]) cube([X-3.5, 1.6, 18.01], center = true); } } } module picture_gate_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) difference() { lamp_gate_bracket(); translate([0, 0, 0]) cube([4, 20, 17], center = true); } } module sound_gate_bracket (pos = [0, 0, 0], rot = [0, 0, 0]) { LedD = 5; LedZ = -6.5; translate(pos) rotate(rot) { difference () { lamp_gate_bracket(); translate([0, 2, LedZ]) rotate([0, 90, 90]) { cylinder(r = R(LedD), h = 16, center = true, $fn = 40); } } } } module gate_blank_void (pos = [0, 0, 0], rot = [0, 0, 0], bottom = [1, 1], top = [1, 1], h = 1) { translate(pos) rotate(rot) { difference () { if (top[0] > bottom[0] && top[1] > bottom[1]) { cube([top[0], top[1], h], center = true); } else { cube([bottom[0], bottom[1], h], center = true); } translate([0, bottom[1] - 1, 0]) rotate([30, 0, 0]) cube([bottom[0] + 1, bottom[1], h * 5], center = true); translate([0, -bottom[1] + 1, 0]) rotate([-30, 0, 0]) cube([bottom[0] + 1, bottom[1], h * 5], center = true); } } } module gate_blank () { X = 15; Z = 20; SidesX = 2; SidesY = 2.7; RollerVoidY = -2; SprocketShelfZ = 1.75; SprocketShelfOffsetZ = -7; SprocketShelfD = 44.75; RollerShelfZ = 2.9; RollerShelfD = 44.75; PictureShelfZ = 10.5; PictureShelfOffsetZ = -0.5; PictureShelfD = 44.75; RoundedBevelD = 55; RoundedBevelY = -3; difference () { union () { intersection () { translate([0, 1 / 2, 1 / 2]) cube([X, 7.5 + 1, 19], center = true); translate([0, (RoundedBevelD / 2) + RoundedBevelY, 0]) cylinder(r = R(RoundedBevelD), h = Z + 1, center = true, $fn = 260); } } gate_blank_void([0, 2.5, LampGateZ - 1.1], [0, 90, -90], [16, 12], [16, 2], 6); translate([0, (-42.39 / 2) + RollerVoidY, 0]) cylinder(r = R(42.39), h = 20 + 1, center = true, $fn = 240); //sprocket shelf translate([0, (-42.39 / 2) + RollerVoidY, SprocketShelfOffsetZ]) cylinder(r = R(SprocketShelfD), h = SprocketShelfZ, center = true, $fn = 240); //roller shelf translate([0, (-42.39 / 2) + RollerVoidY, (Z / 2) - (RollerShelfZ / 2) + 0.01]) cylinder(r = R(RollerShelfD), h = RollerShelfZ, center = true, $fn = 240); //picture channel difference () { translate([0, (-42.39 / 2) + RollerVoidY, PictureShelfOffsetZ ]) cylinder(r = R(PictureShelfD), h = PictureShelfZ, center = true, $fn = 240); //ramp to slit difference () { translate([0, -1, 0]) rotate([0, 0, 45]) cube([4, 4, 200 + 1], center = true); translate([0, (-42.39 / 2) + RollerVoidY - 1, PictureShelfOffsetZ ]) cylinder(r = R(PictureShelfD), h = PictureShelfZ, center = true, $fn = 240); } } //gate notches translate([(X / 2) + SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, Z + 1], center = true); translate([(-X / 2) - SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, Z + 1], center = true); } } module gate_carrier (pos = [0, 0, 0], rot = [0, 0, 0]) { X = 15.4; GateCarrierZ = 22; SidesX = 2; SidesY = -1.2; translate(pos) rotate(rot) { difference () { union () { rotate([90, 0, 0]) translate([0, 1, -1]) rounded_cube([30, GateCarrierZ, 5], d = 4, center = true, $fn = 40); translate([-12.5, 2.5, 10]) difference () { rotate([0, 0, 180]) cylinder(r = R(5), h = 3, center = true, $fn = 3); translate([0, 5 / 2, 0]) cube([5, 5, 5 + 1], center = true); } } lamp_rails_voids([0, 0, LampRailsOffsetZ], [90, 0, 0], h = 11); translate([0 ,0, 1]) difference () { cube([X, 10 + 1, GateCarrierZ], center = true); translate([(X / 2) + SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, 20 + 1], center = true); translate([(-X / 2) - SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, 20 + 1], center = true); difference () { translate([0, 6.7, 0]) cube([X + 1, 10 + 1, GateCarrierZ], center = true); translate([0, 0, 0]) cube([X - 5, 10 + 1, 16], center = true); } } translate([LampRailsSpacingX / 2, -2, LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(4.25), h = 20, center = true, $fn = 40); rotate([0, 0, 30]) m4_nut(5); } translate([-LampRailsSpacingX / 2, -3, LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(5), h = GateCarrierZ, center = true, $fn = 40); } } filter_carrier([0, 5, 0], [180, 0, 0]); } } module filter_carrier (pos = [0, 0, 0], rot = [0, 0, 0]) { X = 7; SidesX = 2; SidesY = -0.7; translate(pos) rotate(rot) { difference () { union () { rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40); translate([-12.5, 2.5, 10]) difference () { rotate([0, 0, 180]) cylinder(r = R(5), h = 3, center = true, $fn = 3); translate([0, 5 / 2, 0]) cube([5, 5, 5 + 1], center = true); } } lamp_rails_voids([0, 0, LampRailsOffsetZ], [90, 0, 0], h = 11); cube([12, 10, 17], center = true); translate([0, -1.001, 0]) intersection() { cube([17, 3, 20 + 1], center = true); union () { cube([12, 3, 20 + 1], center = true); translate([(X / 2) + SidesX, 0, 0]) rotate([0, 0, 45]) cube([3, 3, 20 + 1], center = true); translate([(-X / 2) - SidesX, 0, 0]) rotate([0, 0, 45]) cube([3, 3, 20 + 1], center = true); } } translate([-LampRailsSpacingX / 2, -2, LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(4.25), h = 20, center = true, $fn = 40); rotate([0, 0, 30]) m4_nut(5); } translate([LampRailsSpacingX / 2, -3, LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(5), h = 20, center = true, $fn = 40); } } } } module picture_gate_text (pos = [0, 1.5, 9.3], label = "gate" ){ translate(pos) { linear_extrude(height = 5) { text(label, size = 2.5, font = "Liberation Sans", halign = "center", valign = "center", $fn = 16); } } } //standard, super, full, sound module picture_gate (pos = [0, 0, 0], rot = [0, 0, 0], Type = "full", Width = 2) { X = LampGateX; translate(pos) rotate(rot) { difference () { union () { gate_blank(); } translate([0, 0, LampGateZ]) { if (Type == "standard") { translate([0, -6, Film16mmStandardZ]) cube([Width, 20, Film16mmStandard], center = true); picture_gate_text(label = "16mm"); } else if (Type == "full") { translate([0, -6, Film16mmFullZ]) cube([Width, 20, Film16mmFull], center = true); picture_gate_text(label = "full"); } else if (Type == "super16") { translate([0, -6, Film16mmSuperZ]) cube([Width, 20, Film16mmSuper], center = true); picture_gate_text(label = "super16"); } else if (Type == "sound") { translate([0, -6, Film16mmSoundZ]) cube([Width, 20, Film16mmSound], center = true); picture_gate_text(label = "sound"); } } } } } module lamp_dual (pos = [0, 0, 0]) { Z = 10; WallZ = Z; GateZ = Z; PostsZ = Z - 1; translate(pos) { intersection () { difference () { rounded_cube([70, 70, 2], d = 4, center = true); translate([0, -45, 0]) cylinder(r = R(60), h = 4 + 1, center = true, $fn = 200); lamp_bolts_voids([0, 15, -2]); translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); } translate([0, 45, 0]) cylinder(r = R(130), h = 4 + 1, center = true, $fn = 200); } //walls translate([0, 15, WallZ]) difference () { rounded_cube([70, 40, 18], d = 4, center = true); cube([70-6, 40-6, 18 + 1], center = true); translate([0, -20, 0]) cube([20, 40-6, 18 + 1], center = true); } lamp_posts([0, 15, PostsZ]); //sound difference () { union () { sound_gate_bracket([5.35, -7, GateZ], [0, 0, -7]); picture_gate_bracket([-5.35, -7, GateZ], [0, 0, 7]); } translate([0, -53.5, 11]) cylinder(r = R(80), h = 18.01, center = true, $fn = 200); } //barrier translate([0, 10.6+7, Z]) cube([5.5, 34, 18], center = true); translate([0, 5, Z]) cube([3, 20, 18], center = true); } } module lamp_single (pos = [0, 0, 0]) { Z = 12; WallZ = Z; GateZ = Z; PostsZ = Z - 1; translate(pos) { intersection () { difference () { union () { rounded_cube([70, 70, 2], d = 4, center = true); translate([0, -15, 20 / 2]) cube([70, 10, 22], center = true); translate([0, 0, 20 / 2]) difference() { rounded_cube([70, 70, 22], d = 4, center = true); rounded_cube([70 - 5, 70 - 10, 22 + 1], d = 4, center = true); } lamp_posts([0, 15, PostsZ]); translate([-18, 1, 20 / 2]) cube([4.75, 32, 21], center = true); } translate([0, 1, 0]) cube([31, 32, 50], center = true); translate([0, -4, 0]) cube([15.4, 32, 50], center = true); translate([0, -48, 0]) cylinder(r = R(60), h = 4 + 1, center = true, $fn = 200); lamp_bolts_voids([0, 15, -2], 50, 0.2); translate([LampRailsSpacingX / 2, 34, 9 + LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(4.25), h = 20, center = true, $fn = 40); rotate([0, 0, 30]) m4_nut(5); } translate([-LampRailsSpacingX / 2, 34, 9 + LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(4.25), h = 20, center = true, $fn = 40); rotate([0, 0, 30]) m4_nut(5); } translate([0, -11.5, 9 + LampRailsOffsetZ]) { translate([LampRailsSpacingX / 2, 0, 0]) rotate([90, 0, 0]) cylinder(r = R(5), h = 10, center = true, $fn = 40); translate([-LampRailsSpacingX / 2, 0, 0]) rotate([90, 0, 0]) cylinder(r = R(5), h = 10, center = true, $fn = 40); } lamp_rails_voids([0, -11.5, 9 + LampRailsOffsetZ], [90, 0, 0], h = 11); lamp_rails_voids([0, 20, 9 + LampRailsOffsetZ], [90, 0, 0], h = 40); translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); //guide for assembly } translate([0, 66.5, 0]) cylinder(r = R(170), h = 100, center = true, $fn = 500); } } } module lamp_single_assembly (pos = [0, 0, 0]) { translate(pos) { difference () { translate([0, 0, 6]) cube([10, 20, 10], center = true); } } } module lamp_cover (pos = [0, 0, 0]) { translate(pos) difference () { union () { rounded_cube([70, 40, 2], d = 4, center = true); translate([5.35, -15-7, 0]) rotate([0, 0, -7]) cube([LampGateX, 15-6, 2], center = true); translate([-5.35, -15-7, 0]) rotate([0, 0, 7]) cube([LampGateX, 15-6, 2], center = true); translate([0, -15-7, 0])cube([4, 4, 2], center = true); } lamp_bolts_voids([0, 0, 0]); } } module takeup_mount_bearing_plug (pos = [0, 0, 0]) { H = 6.75 + 1; translate(pos) difference() { translate([0, 0, -7 / 8]) cylinder(r = R(16), h = H, center = true); translate([0, 0, -H + 1]) cylinder(r = R(13.5), h = H, center = true); cylinder(r = R(7), h = H * 2, center = true); } } module panel_bearing_void (pos = [0, 0, 0]) { translate(pos) difference () { cylinder(r = R(24), h = 2, center = true); cylinder(r = R(12), h = 2 + 1, center = true); } } //BOM: 4, M3 hex cap bolt 6mm,N/A,Attach encoder motor to panel //BOM: 6, M3 hex cap bolt 8mm,N/A,Attach panel to aluminum extrusions //BOM: 6, M3 sliding t slot nut,N/A,Attach aluminum extrusions to panel //BOM: 1, 100RPM DC geared motor with encoder,N/A,Drive the sprocketed_roller //BOM: 4, M4 hex bolt 40mm, N/A, Attach the lamp to the panel module panel (pos = [0, 0, 0]) { BoltX = (PanelX-20)/2; BoltY2 = (PanelY)/2; BoltY1 = 30; LampBoltsZ = (LampBoltH/2) - 1.5; IdleRollerBoltsZ = (IdleRollerBoltH/2) - 1.5; SprocketedRollerZ = -3.5 - 1; MotorMountZ = 0; color("green") translate (pos) { difference() { translate([0, PanelYOffset, 0]) cube([PanelDimensions[0], PanelDimensions[1], PanelDimensions[2]], center = true); //sprocketed roller translate([0, RollerY, 0]) cylinder(r = R(15), h = PanelZ + 1, center = true, $fn = 60); translate([0, -12.5, -4 + 2.5]) rotate([0, 0, 90]) { panel_motor_mount_void([MotorMountX, MotorMountY, 0]); panel_motor_mount_void([-MotorMountX, MotorMountY, 0]); panel_motor_mount_void([MotorMountX, -MotorMountY, 0]); panel_motor_mount_void([-MotorMountX, -MotorMountY, 0]); } //panel bolts m3_panel_bolt_void([BoltX, -BoltY1, 3]); m3_panel_bolt_void([-BoltX, -BoltY1, 3]); m3_panel_bolt_void([BoltX, BoltY1, 3]); m3_panel_bolt_void([-BoltX, BoltY1, 3]); m3_panel_bolt_void([BoltX, BoltY2, 3]); m3_panel_bolt_void([-BoltX, BoltY2, 3]); //idle roller posts idle_roller_bolt_void([ IdleRollerPrintX, IdleRollerPrintY, IdleRollerBoltsZ]); idle_roller_bolt_void([-IdleRollerPrintX, IdleRollerPrintY, IdleRollerBoltsZ]); idle_roller_bolt_void([ IdleRollerStockX, IdleRollerStockY, IdleRollerBoltsZ]); idle_roller_bolt_void([-IdleRollerStockX, IdleRollerStockY, IdleRollerBoltsZ]); //lamp lamp_bolts_voids([0, LampY + 15, LampBoltsZ]); //lamp wire voids translate([0, LampY, 0]) { translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); } //voids for motor pad translate([0, RollerY + 7.4, SprocketedRollerZ]) cube([27, 43, 6], center = true); panel_bearing_void([0, RollerY, 2.5]); } difference () { union () { takeup_mount_panel([0, RollerY, SprocketedRollerZ], [0, 0, 90]); takeup_mount_bearing_plug([0, RollerY, -0.5]); } panel_bearing_void([0, RollerY, 2.5]); } } } module panel_corner (pos = [0, 0, 0], rot = 0) { D = 20; translate([pos[0] - R(D), pos[1] - R(D), pos[2]]) rotate([0, 0, rot]) difference() { cube([D * 2, D * 2, 10], center = true); cylinder(r = R(D), h = 10 + 1, center = true, $fn = 60); translate([-D, -D / 2, 0]) cube([D * 2, D * 2, 10 + 1], center = true); translate([-D / 2, -D, 0]) cube([D * 2, D * 2, 10 + 1], center = true); } } module takeup_panel_motor_mount_bolt_void (pos = [0, 0, 0]) { cap = 25; bolt = 10; translate(pos) { translate([0, 0, -bolt / 2]) cylinder(r = R(3.5), h = bolt, center = true, $fn = 30); translate([0, 0, cap / 2]) cylinder(r = R(6), h = cap, center = true, $fn = 30); } } module takeup_panel_bearings_voids (pos = [0, 0, 0]) { translate(pos) { rotate([0, 0, BearingRotateZ1]) bearing_void([0, BearingY, BearingZ], BearingH); rotate([0, 0, BearingRotateZ2]) bearing_void([0, BearingY, BearingZ], BearingH); rotate([0, 0, BearingRotateZ3]) bearing_void([0, BearingY, BearingZ], BearingH); rotate([0, 0, BearingRotateZ4]) bearing_void([0, BearingY, BearingZ], BearingH); } } module takeup_panel_bearings_post (pos = [0, 0, 0]) { translate(pos) { cylinder(r = R(12), h = 0.5, center = true); translate([0, 0, - (0.5 / 2) - (8 / 2)]) cylinder(r = R(BearingInnerDiameter) - 0.1, h = 8, center = true); } } module takeup_panel_bearings_posts (pos = [0, 0, 0]) { translate(pos) { rotate([0, 0, BearingRotateZ1]) takeup_panel_bearings_post([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ2]) takeup_panel_bearings_post([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ3]) takeup_panel_bearings_post([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ4]) takeup_panel_bearings_post([0, BearingY, BearingZ]); } } module takeup_panel_bearings_m3_bolt_void (pos = [0, 0, 0]) { cap = 10; bolt = 20; translate(pos) { translate([0, 0, cap / 2]) cylinder(r = R(6), h = cap, center = true); translate([0, 0, -(bolt / 2) + 0.1]) cylinder(r = R(3.25), h = bolt, center = true); } } module takeup_panel_bearings_bolts_voids (pos = [0, 0, 0]) { translate(pos) { rotate([0, 0, BearingRotateZ1]) takeup_panel_bearings_m3_bolt_void([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ2]) takeup_panel_bearings_m3_bolt_void([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ3]) takeup_panel_bearings_m3_bolt_void([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ4]) takeup_panel_bearings_m3_bolt_void([0, BearingY, BearingZ]); } } module takeup_panel_motor_mount_m4_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], H = 20) { translate(pos) rotate(rot) { cylinder(r = R(4.25), h = H, center = true); translate([0, 0, H/2]) m4_nut(); translate([0, 0, -14.01]) cylinder(r = R(10), h = 25, center = true, $fn = 60); } } module takeup_panel_motor_mount_m4_bolts_voids (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { takeup_panel_motor_mount_m4_bolt_void([TakeupMotorMountX, 0, 0], [0, 0, 30]); takeup_panel_motor_mount_m4_bolt_void([-TakeupMotorMountX, 0, 0], [0, 0, 30]); takeup_panel_motor_mount_m4_bolt_void([0, TakeupMotorMountY, 0]); } } module takeup_panel_motor_mount_pad (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { cylinder(r = R(10), h = 8, center = true, $fn = 60); translate([5, 0, 0]) cube([10, 10, 8], center = true); } } module takeup_panel_motor_mount_pads (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { takeup_panel_motor_mount_pad([TakeupMotorMountX, 0, 0], [0, 0, 180]); takeup_panel_motor_mount_pad([-TakeupMotorMountX, 0, 0], [0, 0, 0]); takeup_panel_motor_mount_pad([0, TakeupMotorMountY, 0], [0, 0, -90]); } } //BOM: 1, 250RPM DC geared motor, JSX40-370, Drive the takeup of the picture pathway //BOM: 7, M3 hex cap bolt 8mm,N/A,Attach the takeup_panel_picture to the frame //BOM: 7, M3 sliding t slot nut,N/A,Attach the frame to the takeup_panel_picture module takeup_panel_picture (pos = [0, 0, 0]) { BoltX = (TakeupPanelX / 2) - 10; BoltY = (TakeupPanelY / 2) - 10; OtherX = 25; OtherY = 45; translate(pos) { difference() { union(){ cube([TakeupPanelX, TakeupPanelY, PanelZ], center = true); takeup_panel_bearings_posts([TakeupPanelPictureOffsetX, TakeupPanelPictureOffsetY, 4.25]); } //void for motor translate([TakeupPanelPictureOffsetX, TakeupPanelPictureOffsetY, 0]) cylinder(r = R(TakeupCenterVoidD), h = 50, center = true, $fn = 100); panel_corner([(TakeupPanelX / 2), (TakeupPanelY / 2), 0]); //bearings bolts voids takeup_panel_bearings_bolts_voids([TakeupPanelPictureOffsetX, TakeupPanelPictureOffsetY, 5]); //bolts //top center takeup_panel_bearings_m3_bolt_void([0, BoltY, 0]); //top right takeup_panel_bearings_m3_bolt_void([BoltX, BoltY, 0]); //top left takeup_panel_bearings_m3_bolt_void([-BoltX, BoltY, 0]); //bottom right takeup_panel_bearings_m3_bolt_void([BoltX, -BoltY, 0]); //bottom left takeup_panel_bearings_m3_bolt_void([-BoltX, -BoltY, 0]); //center left takeup_panel_bearings_m3_bolt_void([-BoltX, BoltY - 20, 0]); //center right takeup_panel_bearings_m3_bolt_void([BoltX, BoltY - 20, 0]); takeup_panel_motor_mount_m4_bolts_voids([TakeupPanelPictureOffsetX, TakeupPanelPictureOffsetY, -8.99]); } } } module takeup_panel_picture_motor_mount (pos = [0, 0, 0] ) { translate(pos) { translate([TakeupPanelPictureOffsetX, TakeupPanelPictureOffsetY, 0]) { difference () { union () { translate([0, 0, -(PanelZ/2) - (TakeupCenterColumnZ/2)]) cylinder(r = R(TakeupCenterColumnD), h = TakeupCenterColumnZ, center = true, $fn = 100); translate([0, 0, -16]) cylinder(r = R(TakeupCenterColumnD), h = 3, center = true, $fn = 100); takeup_panel_motor_mount_pads([0, 0, -6.5]); } translate([0, 0, -16]) cylinder(r = R(15), h = TakeupCenterColumnZ, center = true, $fn = 100); translate([0, 0, -8]) cylinder(r = R(TakeupCenterVoidD), h = TakeupCenterColumnZ, center = true, $fn = 100); //bearings takeup_panel_bearings_voids(); translate([2.55, -7.1, -17-6]) rotate([0, 0, PictureTakeupMotorRotationZ]) { takeup_panel_motor_mount_bolt_void([MotorMountX, MotorMountY, 0]); takeup_panel_motor_mount_bolt_void([-MotorMountX, MotorMountY, 0]); takeup_panel_motor_mount_bolt_void([MotorMountX, -MotorMountY, 0]); takeup_panel_motor_mount_bolt_void([-MotorMountX, -MotorMountY, 0]); } takeup_panel_motor_mount_m4_bolts_voids([0, 0, -8.99]); translate([0, 0, -29]) rotate([0, 0, PictureTakeupMotorRotationZ]){ translate([10, 0, 0]) cube([50, 27, 10], center = true); } } takeup_mount_panel([0, 0, TakeupMotorPanelZ], [0, 0, PictureTakeupMotorRotationZ]); } } } //BOM: 1, 250RPM DC geared motor, JSX40-370, Drive the takeup of the stock pathway //BOM: 6, M3 hex cap bolt 8mm,N/A,Attach the takeup_panel_stock to the frame //BOM: 6, M3 sliding t slot nut,N/A,Attach the frame to the takeup_panel_stock module takeup_panel_stock (pos = [0, 0, 0]) { BoltX = (TakeupPanelX / 2) - 10; BoltY = (TakeupPanelY / 2) - 10; OtherX = 25; OtherY = 45; translate(pos) { difference() { union(){ cube([TakeupPanelX, TakeupPanelY, PanelZ], center = true); takeup_panel_bearings_posts([TakeupPanelStockOffsetX, TakeupPanelStockOffsetY, 4.25]); } //motor void translate([TakeupPanelStockOffsetX, TakeupPanelStockOffsetY, 0]) cylinder(r = R(TakeupCenterVoidD), h = 50, center = true, $fn = 100); panel_corner([(TakeupPanelX / 2), -(TakeupPanelY / 2) + 20, 0], -90); //bearings //takeup_panel_bearings_voids([TakeupPanelStockOffsetX, 0, 0]); takeup_panel_bearings_bolts_voids([TakeupPanelStockOffsetX, TakeupPanelStockOffsetY, 5]); //bolts //bottom center takeup_panel_bearings_m3_bolt_void([0, -BoltY, 0]); //bottom right takeup_panel_bearings_m3_bolt_void([BoltX, -BoltY, 0]); //bottom left takeup_panel_bearings_m3_bolt_void([-BoltX, -BoltY, 0]); //top right takeup_panel_bearings_m3_bolt_void([BoltX, BoltY, 0]); //top left takeup_panel_bearings_m3_bolt_void([-BoltX, BoltY, 0]); //center left takeup_panel_bearings_m3_bolt_void([-BoltX, -BoltY + 20, 0]); //center right takeup_panel_bearings_m3_bolt_void([BoltX, -BoltY + 20, 0]); takeup_panel_motor_mount_m4_bolts_voids([TakeupPanelStockOffsetX, TakeupPanelStockOffsetY, -8.99], [0, 0, 180]); } } } module takeup_panel_stock_motor_mount (pos = [0, 0, 0] ) { translate(pos) { translate([TakeupPanelStockOffsetX, TakeupPanelStockOffsetY, 0]) { difference () { union () { translate([0, 0, -(PanelZ/2) - (TakeupCenterColumnZ/2)]) cylinder(r = R(TakeupCenterColumnD), h = TakeupCenterColumnZ, center = true, $fn = 100); translate([0, 0, -16]) cylinder(r = R(TakeupCenterColumnD), h = 3, center = true, $fn = 100); takeup_panel_motor_mount_pads([0, 0, -6.5], [0, 0, 180]); } translate([0, 0, -16]) cylinder(r = R(15), h = TakeupCenterColumnZ, center = true, $fn = 100); translate([0, 0, -8]) cylinder(r = R(TakeupCenterVoidD), h = TakeupCenterColumnZ, center = true, $fn = 100); //bearings takeup_panel_bearings_voids(); translate([-2.55, 7.1, -17-6]) rotate([0, 0, StockTakeupMotorRotationZ]) { takeup_panel_motor_mount_bolt_void([MotorMountX, MotorMountY, 0]); takeup_panel_motor_mount_bolt_void([-MotorMountX, MotorMountY, 0]); takeup_panel_motor_mount_bolt_void([MotorMountX, -MotorMountY, 0]); takeup_panel_motor_mount_bolt_void([-MotorMountX, -MotorMountY, 0]); } takeup_panel_motor_mount_m4_bolts_voids([0, 0, -8.99], [0, 0, 180]); translate([0, 0, -29]) rotate([0, 0, StockTakeupMotorRotationZ]){ translate([10, 0, 0]) cube([50, 27, 10], center = true); } } takeup_mount_panel([0, 0, TakeupMotorPanelZ], [0, 0, StockTakeupMotorRotationZ]); } } } module feed_panel_motor_mount_pad (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { cylinder(r = R(10), h = 17, center = true, $fn = 60); translate([5, 0, 0]) cube([10, 10, 17], center = true); } } module feed_panel_motor_mount_pads (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { feed_panel_motor_mount_pad([TakeupMotorMountX, 0, 0], [0, 0, 180]); feed_panel_motor_mount_pad([-TakeupMotorMountX, 0, 0], [0, 0, 0]); feed_panel_motor_mount_pad([0, TakeupMotorMountY, 0], [0, 0, -90]); } } module feed_panel_motor_mount_m4_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], H = 30) { translate(pos) rotate(rot) { cylinder(r = R(4.25), h = H, center = true); } } module feed_panel_motor_mount_m4_bolts_voids (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { feed_panel_motor_mount_m4_bolt_void([TakeupMotorMountX, 0, 0], [0, 0, 30]); feed_panel_motor_mount_m4_bolt_void([-TakeupMotorMountX, 0, 0], [0, 0, 30]); feed_panel_motor_mount_m4_bolt_void([0, TakeupMotorMountY, 0]); } } module feed_panel_picture (pos = [0, 0, 0]) { BoltX = (TakeupPanelX / 2) - 10; BoltY = (TakeupPanelY / 2) - 10; OtherX = 25; OtherY = 45; translate(pos) { difference() { cube([TakeupPanelX, TakeupPanelY, PanelZ], center = true); //motor void translate([FeedPanelPictureOffsetX, FeedPanelPictureOffsetY, 0]) cylinder(r = R(TakeupCenterVoidD), h = 50, center = true, $fn = 100); panel_corner([-(TakeupPanelX / 2) + 20, (TakeupPanelY / 2), 0], 90); //bolts //top center takeup_panel_bearings_m3_bolt_void([0, BoltY, 0]); //top right takeup_panel_bearings_m3_bolt_void([BoltX, BoltY, 0]); //top left takeup_panel_bearings_m3_bolt_void([-BoltX, BoltY, 0]); //bottom left takeup_panel_bearings_m3_bolt_void([-BoltX, -BoltY, 0]); //bottom right takeup_panel_bearings_m3_bolt_void([BoltX, -BoltY, 0]); //center right takeup_panel_bearings_m3_bolt_void([BoltX, BoltY - 20, 0]); //center left takeup_panel_bearings_m3_bolt_void([-BoltX, BoltY - 20, 0]); takeup_panel_motor_mount_m4_bolts_voids([FeedPanelPictureOffsetX, FeedPanelPictureOffsetY, -8.99]); } } } module feed_panel_stock (pos = [0, 0, 0]) { BoltX = (TakeupPanelX / 2) - 10; BoltY = (TakeupPanelY / 2) - 10; OtherX = 25; OtherY = 45; translate(pos) { difference() { cube([TakeupPanelX, TakeupPanelY, PanelZ], center = true); //motor void translate([FeedPanelStockOffsetX, FeedPanelStockOffsetY, 0]) cylinder(r = R(TakeupCenterVoidD), h = 50, center = true, $fn = 100); panel_corner([-(TakeupPanelX / 2) + 20, -(TakeupPanelY / 2) + 20, 0], 180); //bolts //bottom center takeup_panel_bearings_m3_bolt_void([0, -BoltY, 0]); //bottom right takeup_panel_bearings_m3_bolt_void([BoltX, -BoltY, 0]); //bottom left takeup_panel_bearings_m3_bolt_void([-BoltX, -BoltY, 0]); //top left takeup_panel_bearings_m3_bolt_void([-BoltX, BoltY, 0]); //top right takeup_panel_bearings_m3_bolt_void([BoltX, BoltY, 0]); //center right takeup_panel_bearings_m3_bolt_void([BoltX, -BoltY + 20, 0]); //center left takeup_panel_bearings_m3_bolt_void([-BoltX, -BoltY + 20, 0]); takeup_panel_motor_mount_m4_bolts_voids([FeedPanelStockOffsetX, FeedPanelStockOffsetY, -8.99], [0, 0, 180]); } } } module feed_panel_motor_mount (pos = [0, 0, 0]) { translate(pos) { translate([FeedPanelPictureOffsetX, 0, 0]) { difference () { union () { difference () { union () { translate([0, 0, -(PanelZ/2) - (TakeupCenterColumnZ/2)]) cylinder(r = R(TakeupCenterColumnD), h = TakeupCenterColumnZ, center = true, $fn = 100); translate([0, 0, -16]) cylinder(r = R(TakeupCenterColumnD), h = 3, center = true, $fn = 100); feed_panel_motor_mount_pads([0, 0, -11]); } translate([0, 0, -4.5]) cylinder(r = R(TakeupCenterVoidD), h = TakeupCenterColumnZ, center = true, $fn = 100); feed_panel_motor_mount_m4_bolts_voids([0, 0, -8.99]); } translate([0, 0, -14]) cylinder(r = R(COUPLING_D), h = 5, center = true, $fn = 100); translate([0, 0, -10]) magnetic_coupling(); } //remove bottom translate([0, 0, -TakeupCenterColumnZ - 7.875]) cylinder(r = R(TakeupCenterColumnD) + 1, h = TakeupCenterColumnZ, center = true, $fn = 100); } } } } module bearing_post_nut (pos = [0, 0, 0]) { translate(pos) difference() { cylinder(r = R(10), h = 5, center = true, $fn = 70); cylinder(r = R(3.5), h = 5 + 1, center = true, $fn = 30); translate([0, 0, -2]) m3_nut(2); translate([0, 0, 3.25]) cylinder(r = R(BearingInnerDiameter) + 0.1, h = 5, center = true, $fn = 50); } } module m3_nut_bolt_void (pos = [0, 0, 0], rot = [0, 0, 0], H = 20) { translate(pos) rotate(rot) { m3_nut(3); cylinder(r = R(3.5), h = H, center = true, $fn = 30); } } module corner_foot (pos = [0, 0, 0], rot = [0, 0, 0]) { H = 30; D1 = 16; D2 = 26; translate(pos) rotate(rot) { difference () { union() { translate([0, 20, 0]) cube([20, 60, 6], center = true); translate([20, 0, 0]) cube([60, 20, 6], center = true); } rotate([180, 0, 0]) m3_panel_bolt_void([20, 0, 3]); rotate([180, 0, 0]) m3_panel_bolt_void([40, 0, 3]); translate([0, 20, 0]) rotate([180, 0, 0]) m3_panel_bolt_void([0, 0, 3]); translate([0, 40, 0]) rotate([180, 0, 0]) m3_panel_bolt_void([0, 0, 3]); } translate([0 , 0, -(6/2) - (H / 2)]) rotate([0, 0, 45]) cylinder(r1 = R(D1), r2 = R(D2), h = H, center = true, $fn = 4); } } module L298N_mount (pos = [0, 0, 0], rot = [0, 0, 0]) { $fn = 40; DISTANCE = L298NModulePostsX; H = 4; THICKNESS = 3; module stand () { difference () { cylinder(r1 = R(8), r2 = R(6), h = H, center = true); cylinder(r = R(3), h = H + 1, center = true); } } translate([pos[0] - (DISTANCE / 2), pos[1] - (DISTANCE / 2), pos[2]]) rotate(rot) { translate([0, 0, 0]) stand(); translate([DISTANCE, 0, 0]) stand(); translate([DISTANCE, DISTANCE, 0]) stand(); translate([0, DISTANCE, 0]) stand(); difference () { translate([DISTANCE/2, DISTANCE/2, -3]) rounded_cube([DISTANCE + 8, DISTANCE + 8, THICKNESS], 8, center = true); //base translate([DISTANCE/2, DISTANCE/2, -3]) rounded_cube([DISTANCE - 5, DISTANCE - 5, THICKNESS + 1], 10, center = true); //base translate([0, 0, 0]) cylinder(r = 1.5, h = H * 5, center = true); translate([DISTANCE, 0, 0]) cylinder(r = 1.5, h = H * 5, center = true); translate([DISTANCE, DISTANCE, 0]) cylinder(r = 1.5, h = H * 5, center = true); translate([0, DISTANCE, 0]) cylinder(r = 1.5, h = H * 5, center = true); } } } module motor_controller_panel (pos = [0, 0, 0]) { translate(pos) difference() { union () { translate([-5, 17, 0]) rounded_cube([110, 50, 3], d = 4, center = true, $fn = 30); L298N_mount([5, 0, 6]); L298N_mount([-52, 0, 6]); } translate([23, 18, 0]) rounded_cube([28, 28, 10], d = 4, center = true, $fn = 30); translate([-34, 18, 0]) rounded_cube([28, 28, 10], d = 4, center = true, $fn = 30); } } module sprocketed_roller_upright (pos = [0, 0, 0]) { translate (pos) { difference () { sprocketed_roller(sprockets = Sprockets, bevel = SprocketedRollerBevel, model = SprocketedRollerModel, set_screw_top = SprocketedRollerSetScrewTop, set_screw_side = SprocketedRollerSetScrewSide, bolts = SprocketedRollerBolts, adjust_base = SprocketedRollerAdjustBase, reinforced = true); bearing_void([0, 0, 12.4 + 0.3], hole = true, padding = 0.2); } } } module sprocketed_roller_invert (pos = [0, 0, 0]) { D = (FrameC * Sprockets) / PI; translate(pos) difference () { sprocketed_roller(sprockets = Sprockets, bevel = SprocketedRollerBevel, model = "", set_screw_top = false, set_screw_side = SprocketedRollerSetScrewSide, bolts = SprocketedRollerBolts, adjust_base = SprocketedRollerAdjustBase, reinforced = true); translate([0, 0, 1]) gearbox_motor_shaft_void(); if (SprocketedRollerSetScrewTop) { m3_bolt_void([0, 0, 1]); } if (SprocketedRollerSetScrewSide) { m3_nut_void(pos=[D/4, 0, 8.5], rot = [90, 0, 90], H = D/2); } } } //currently in testing module sprocketed_roller_upright_solid (pos = [0, 0, 0]) { OverhangD = 42.85; OverhangH = 2.5; ChannelD = 1; translate (pos) { difference () { sprocketed_roller(sprockets = Sprockets, bevel = SprocketedRollerBevel, model = SprocketedRollerModel, set_screw_top = SprocketedRollerSetScrewTop, set_screw_side = SprocketedRollerSetScrewSide, bolts = SprocketedRollerBolts, adjust_base = SprocketedRollerAdjustBase, reinforced = false); bearing_void([0, 0, 12.4 + 0.3], hole = true, padding = 0.2); //to be printed in resin translate([0, 0, 16.2]) { for (i = [0 : 3]) { rotate([0, 0, i * 90]) { rotate([90, 0, 0]) translate([0, 0, 60]) cylinder(r = R(ChannelD), h = 100, center = true, $fn = 20); translate([7, 0, 0]) cylinder(r = R(ChannelD), h = 40, center = true, $fn = 20); } } } } //reinforce space above motor shaft translate([0, 0, 4]) difference () { cylinder(r = R(10.5), h = 9, center = true, $fn = 80); cylinder(r = R(3), h = 9 + 1, center = true, $fn = 40); } //offset bearing = 0.8 translate([0, 0, 8.5]) difference () { cylinder(r = R(23), h = 2, center = true, $fn = 80); cylinder(r = R(19.8), h = 2 + 1, center = true, $fn = 40); } //reinforce overhang translate([0, 0, 2.6]) difference () { cylinder(r1 = R(OverhangD), r2 = R(OverhangD - (OverhangH * 2)), h = OverhangH, center = true); cylinder(r = R(20), h = OverhangH + 1, center = true); } } } //BOM: 1, M3 hex cap bolt 12mm, N/A, Attaches the sprocketed_roller to the geared motor //BOM: 1, 608-RS Ball Bearing, 608-RS, Reduces wobble in the rollers spin //PRINT: 1 module sprocketed_roller_invert_solid (pos = [0, 0, 0]) { D = (FrameC * Sprockets) / PI; OverhangD = 42.85; OverhangH = 2.5; ChannelD = 1; BearingZ = 12.4 + 0.3 - 11.7 - 0.5; translate(pos) { difference () { union () { sprocketed_roller(sprockets = Sprockets, bevel = SprocketedRollerBevel, model = "", set_screw_top = false, set_screw_side = SprocketedRollerSetScrewSide, bolts = SprocketedRollerBolts, adjust_base = SprocketedRollerAdjustBase, reinforced = false); translate([0, 0, -2]) cylinder(r = R(D), h = 1.5, center = true); } translate([0, 0, 1]) gearbox_motor_shaft_void(); bearing_void([0, 0, BearingZ], hole = true, padding = 0.2); if (SprocketedRollerSetScrewTop) { m3_bolt_void([0, 0, 1]); } if (SprocketedRollerSetScrewSide) { m3_nut_void(pos = [D/4, 0, 8.5], rot = [90, 0, 90], H = D/2); } //to be printed in resin translate([0, 0, 16.2]) { for (i = [0 : 3]) { rotate([0, 0, i * 90]) { rotate([90, 0, 0]) translate([0, 0, 20]) cylinder(r = R(ChannelD), h = 100, center = true, $fn = 20); translate([7, 0, 0]) cylinder(r = R(ChannelD), h = 40, center = true, $fn = 20); } } } } //reinforce space above motor shaft translate([0, 0, 9]) difference () { cylinder(r = R(10.5), h = 8.5, center = true, $fn = 80); cylinder(r = R(3), h = 9 + 1, center = true, $fn = 40); } //offset bearing translate([0, 0, 8.5 - 2.5 - 0.8 - 0.5]) difference () { cylinder(r = R(23), h = 2, center = true, $fn = 80); cylinder(r = R(19.8), h = 2 + 1, center = true, $fn = 40); } //reinforce overhang translate([0, 0, 2.6]) difference () { cylinder(r1 = R(OverhangD), r2 = R(OverhangD - (OverhangH * 2)), h = OverhangH, center = true); cylinder(r = R(25), h = OverhangH + 1, center = true); } } } module lamp_rails_voids (pos = [0, 0, 0], rot = [0, 0, 0], h = 10) { $fn = 40; translate(pos) rotate(rot) { translate([LampRailsSpacingX / 2, LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true); translate([LampRailsSpacingX / 2, -LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true); translate([-LampRailsSpacingX / 2, LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true); translate([-LampRailsSpacingX / 2, -LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true); } } module lamp_LED_side (pos = [0, 0, 0], rot = [0, 0, 0]) { D = 5.3; SpacingZ = 11.5; translate(pos) rotate(rot) { difference () { cube([LampGateX - 4.2, 10, 18], center = true); rotate([90, 0, 0]) cylinder(r = R(D), h = 11, center = true); translate([0, 0, SpacingZ / 2]) rotate([90, 0, 0]) cylinder(r = R(D), h = 11, center = true); translate([0, 0, -SpacingZ / 2]) rotate([90, 0, 0]) cylinder(r = R(D), h = 11, center = true); translate([0, -6, 0]) cube([5.2 + 4, 10, 18 + 1], center = true); } } } module lamp_LEDs (pos = [0, 0, 0], rot = [0, 0, 0]) { LightChannelY = 24; LEDOffsetY = -2; translate(pos) rotate(rot) { //frame difference () { union () { rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40); translate([-12.5, -2.5, 10]) difference () { rotate([0, 0, 180]) cylinder(r = R(5), h = 3, center = true, $fn = 3); translate([0, -5 / 2, 0]) cube([5, 5, 5 + 1], center = true); } } cube([12.9, 5 + 1, 18], center = true); lamp_rails_voids([0, 0, LampRailsOffsetZ], [90, 0, 0]); translate([LampRailsSpacingX / 2, -2, LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(5), h = 20, center = true, $fn = 40); } translate([-LampRailsSpacingX / 2, -3, LampRailsOffsetZ]) rotate([90, 0, 0]) { cylinder(r = R(5), h = 20, center = true, $fn = 40); } } difference () { union () { lamp_LED_side([3.1, LEDOffsetY, 0], [0, 0, -7.5]); lamp_LED_side([-3.1, LEDOffsetY, 0], [0, 0, 7.5]); translate([0, 3.4 + LEDOffsetY, 0]) cube([0.8, 4, 18], center = true); } translate([0, -5, 0]) cube([30, 5, 20], center = true); } } } module gate_holder () { X = LampGateX; difference () { translate([0, 2.5, -1]) cube([X, 20, 20], center = true); translate([0, 0, 1]) cube([X-7, 20 + 10, 18], center = true); for ( i = [0 : 5] ) { translate([0, -5.25 + (i * 4), 0]) cube([X-3.5, 1.6, 18.01], center = true); } } } module electronics_panel_m3_bolts_voids (pos = [0, 0, 0]) { XY = L298NModulePostsX; Z = 1; translate(pos) { translate([-32, 0, 0]) { m3_panel_bolt_void([ XY / 2, XY / 2, Z]); m3_panel_bolt_void([-XY / 2, XY / 2, Z]); m3_panel_bolt_void([ XY / 2, -XY / 2, Z]); m3_panel_bolt_void([-XY / 2, -XY / 2, Z]); } } } module button_void (pos = [0, 0, 0], rot = [0, 0, 0]) { translate(pos) rotate(rot) { cylinder(r = R(7), h = PanelZ + 1, center = true, $fn = 40); translate([0, 0, -10 / 2]) cylinder(r = R(9.5), h = 10, center = true, $fn = 40); } } //BOM: 1, ESP32 Dev board,N/A,Control the contact_printer //BOM: 1, L298N Motor driver module, N/A, Control the 3 motors using 2 channels //BOM: 6, M3 hex cap bolt 8mm, N/A, Attach the electronics_panel to the frame //BOM: 6, M3 sliding t slot nut, N/A, Attach the frame to the electronics_panel //BOM: 1, ESP32 GPIO breakout board, N/A, To make the ESP32 dev board easier to wire //BOM: 4, M3 hex cap bolt 6mm, N/A, Attach the GPIO breakout board to the panel module electronics_panel (pos = [0, 0, 0], rot = [0, 0, 0]) { X = PanelX - 40; Y = 100; WallX = 3; WallY = Y - 20; WallZ = 20; ESP32PostsOffsetX = 24; ESP32PostsOffsetY = 10; ESP32PostsZ = 28; L298NModuleOffsetY = 5; DCJackZ = 45; translate(pos) rotate(rot) { difference () { union () { cube([X, Y, PanelZ], center = true); translate([(X / 2) - (WallX / 2), 10, -WallZ / 2]) cube([WallX, WallY, WallZ], center = true); translate([-(X / 2) + (WallX / 2), 10, -WallZ / 2]) cube([WallX, WallY, WallZ], center = true); //actually the posts, overloading the module rect_bolt_voids([ESP32PostsOffsetX, ESP32PostsOffsetY, -ESP32PostsZ / 2], X = ESP32PostsX, Y = ESP32PostsY, D = 8, H = ESP32PostsZ); L298N_mount([-32, 46 + L298NModuleOffsetY, -4], [180, 0, 0]); //panel for DC jack translate([-44.5, -(Y / 2) + 20 + (PanelZ / 2), -DCJackZ / 2]) cube([20, PanelZ, DCJackZ], center = true); } rect_bolt_voids([ESP32PostsOffsetX, ESP32PostsOffsetY, -ESP32PostsZ], X = ESP32PostsX, Y = ESP32PostsY, D = 2.8, H = 10); translate([ESP32PostsOffsetX, ESP32PostsOffsetY, -ESP32PostsZ]) cube([ESP32BoardX + 0.3, ESP32BoardY + 0.3, 3], center = true); //top panel bolts m3_panel_bolt_void([(X / 2) - 10, -(Y / 2) + 10, 3]); m3_panel_bolt_void([-(X / 2) + 10, -(Y / 2) + 10, 3]); //underside panel bolts m3_panel_bolt_void([-(X / 2) + 5, (Y / 2) - 12, -13], [0, 90, 0]); m3_panel_bolt_void([ (X / 2) - 5, (Y / 2) - 12, -13], [0, -90, 0]); electronics_panel_m3_bolts_voids([0, 9.5 + L298NModuleOffsetY, 1.5]); //DC jack translate([-44.5, -(Y / 2) + 20 + (PanelZ / 2), -DCJackZ + 10]) rotate([90, 0, 0]) cylinder(r = R(11), h = 5 + 1, center = true, $fn = 60); button_void([-40, -20, 0]); button_void([40, -20, 0]); } } } module debug () { DaylightZ = 11.5; PanelOffsetZ = -2.5; BearingOffsetZ = -2.5; ////// UseDaylight = true; UseAll = true; FrameOnly = false; Feet = true; panel([0, -10, PanelOffsetZ]); if (!FrameOnly) { translate([0, RollerY, 18]) rotate([180, 0, 0]) difference () { //sprocketed_roller_upright(); //translate([50, 0, 0]) cube([100, 100, 100], center = true); } //translate([0, RollerY, 18]) rotate([180, 0, 0]) sprocketed_roller_upright_solid(); debug_lamp(); //centered_geared_motor([0, RollerY, MotorZ], [180, 0, 90]); //lamp //difference () { //lamp_dual([0, LampY, 0 + 1]); //lamp_single([0, 10, 0 + 1]); // translate([45, LampY, 0 + 2]) cube([100, 100, 100], center = true); //} //color("green") lamp_cover([0, LampY + 5, 21]); //gates //translate([-5.35, LampY -7.1, 11 + 1 + .1]) rotate([0, 0, 7]) color("blue") picture_gate(); //idle rollers idle_roller([ IdleRollerPrintX, IdleRollerPrintY - 10, 3]); idle_roller([-IdleRollerPrintX, IdleRollerPrintY - 10, 3]); idle_roller([ IdleRollerStockX, IdleRollerStockY - 10, 3]); idle_roller([-IdleRollerStockX, IdleRollerStockY - 10, 3]); //idle roller path // translate([0, IdleRollerPrintY - 8, 10]) cube([200, .1, 16], center = true); //translate([0, IdleRollerStockY + 8, 10]) cube([200, .1, 16], center = true); if (UseDaylight) { //feed daylight_spool([-ReelX, ReelY, DaylightZ]); if (UseAll) { daylight_spool([-ReelX, -ReelY, DaylightZ]); //takeup daylight_spool([ReelX, ReelY, DaylightZ]); daylight_spool([ReelX, -ReelY, DaylightZ]); } } else { four_hundred_foot_spool([-ReelX, ReelY, DaylightZ]); if (UseAll) { four_hundred_foot_spool([-ReelX, -ReelY, DaylightZ]); //takeup four_hundred_foot_spool([ReelX, ReelY, DaylightZ]); four_hundred_foot_spool([ReelX, -ReelY, DaylightZ]); } } //takeup takeup_panel_picture([TakeupPanelPictureX, TakeupPanelPictureY, PanelOffsetZ]); takeup_panel_picture_motor_mount([TakeupPanelPictureX, TakeupPanelPictureY, PanelOffsetZ]); takeup_panel_stock([TakeupPanelStockX, TakeupPanelStockY, PanelOffsetZ]); takeup_panel_stock_motor_mount([TakeupPanelStockX, TakeupPanelStockY, PanelOffsetZ]); //feed feed_panel_picture([FeedPanelPictureX, FeedPanelPictureY, PanelOffsetZ]); feed_panel_motor_mount([FeedPanelPictureX, FeedPanelPictureY, PanelOffsetZ]); feed_panel_stock([FeedPanelStockX, FeedPanelStockY, PanelOffsetZ]); difference() { union(){ translate([ReelX, ReelY, -10]) magnetic_coupling(); translate([ReelX, ReelY, -8]) slip_coupling(); } translate([ReelX + 50, ReelY, -10]) cube([100, 100, 100], center = true); } difference() { union(){ translate([-ReelX, ReelY, -8]) slip_coupling(); } translate([-ReelX + 50, ReelY, -10]) cube([100, 100, 100], center = true); } translate([ReelX, ReelY, BearingOffsetZ+1]) { rotate([0, 0, BearingRotateZ1]) color("blue") bearing([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ2]) color("blue") bearing([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ3]) color("blue") bearing([0, BearingY, BearingZ]); rotate([0, 0, BearingRotateZ4]) color("blue") bearing([0, BearingY, BearingZ]); } translate([ReelX, ReelY, BearingOffsetZ+1-5]) { rotate([0, 0, BearingRotateZ1]) color("red") bearing_post_nut([0, BearingY, BearingZ-.75]); rotate([0, 0, BearingRotateZ2]) color("red") bearing_post_nut([0, BearingY, BearingZ-.75]); rotate([0, 0, BearingRotateZ3]) color("red") bearing_post_nut([0, BearingY, BearingZ-.75]); rotate([0, 0, BearingRotateZ4]) color("red") bearing_post_nut([0, BearingY, BearingZ-.75]); } //centered_geared_motor([ReelX, ReelY, TakeupMotorZ], [180, 0, PictureTakeupMotorRotationZ]); //centered_geared_motor([ReelX, -ReelY, TakeupMotorZ], [180, 0, StockTakeupMotorRotationZ]); //translate([0, 0, DaylightZ]) color("red", 0.25) cube([250, 100, 16], center = true); } //2020 frame //top/bottom translate([0, (FrameY/2) + 10, FrameZ]) rotate([0, 90, 0]) 2020_tslot(FrameX + 20); translate([0, -(FrameY/2) - 10, FrameZ]) rotate([0, 90, 0]) 2020_tslot(FrameX + 20); //far sides translate([FrameX/2, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY); translate([-FrameX/2, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY); //inner rails translate([(PanelX/2) - 10, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY); translate([-(PanelX/2) + 10, 0, FrameZ]) rotate([90, 0, 0]) 2020_tslot(FrameY); if (Feet) { corner_foot([FrameX / 2, (FrameY / 2) + 10, -26], [0, 0, 180]); corner_foot([FrameX / 2, -(FrameY / 2) - 10, -26], [0, 0, 90]); corner_foot([-FrameX / 2, -(FrameY / 2) - 10, -26], [0, 0, 0]); corner_foot([-FrameX / 2, (FrameY / 2) + 10, -26], [0, 0, -90]); corner_foot([(PanelX / 2) - 10, (FrameY / 2) + 10, -26], [0, 0, 180]); corner_foot([-(PanelX / 2) + 10, (FrameY / 2) + 10, -26], [0, 0, -90]); corner_foot([(PanelX / 2) - 10, -(FrameY / 2) - 10, -26], [0, 0, 90]); corner_foot([-(PanelX / 2) + 10, -(FrameY / 2) - 10, -26], [0, 0, 0]); } //motor_controller_panel([0, -75, PanelOffsetZ]); //electronics //ESP32_board([0, -90, -25], [180, 0, 0]); L298N_module([-32, -85, -9], [180, 0, -90]); L298N_module([32, -85, -9], [180, 0, 90]); electronics_panel([0, -100, -3]); } module debug_lamp () { color("blue") translate([0, -8.5, 10.6]) rotate([0, 90, 90]) 16mm_film(40, true, true); color("red") lamp_bolts_voids([0, LampY + 5, (LampBoltH/2) - 1.5 - 2.5], H = 40); color("red") lamp_rails_voids([0, 20, 11 + LampRailsOffsetZ], [90, 0, 0], h = 50); panel([0, -10, -1.5]); // lamp_single([0, 10, 2]); translate([0, -30, 3.5]) rotate([0, 0, 10]) sprocketed_roller_invert_solid(); lamp_LEDs([0, 19, 11]); //filter_carrier([0, 9, 11]); //picture_gate([0, -6.2, 11], Type = "standard"); //standard gate_carrier([0, -2.5, 11]); } //BOM: 840, 2020 Aluminum extrusion mm,N/A,Top and bottom frame 2x 420mm //BOM: 1040, 2020 Aluminum extrusion mm,N/A,Sides and central frame 4x 260mm module contact_printer () { //debug module for BOM } PART = "gate_carrierx"; LIBRARY = true; if (PART == "panel") { rotate([180, 0, 0]) panel(); } else if (PART == "lamp_dual") { lamp_dual(); } else if (PART == "lamp_single") { lamp_single(); } else if (PART == "lamp_cover") { lamp_cover(); } else if (PART == "takeup_panel_picture"){ takeup_panel_picture(); } else if (PART == "takeup_panel_picture_motor_mount") { takeup_panel_picture_motor_mount(); } else if (PART == "takeup_panel_stock"){ takeup_panel_stock(); } else if (PART == "takeup_panel_stock_motor_mount") { takeup_panel_stock_motor_mount(); } else if (PART == "feed_panel_picture") { feed_panel_picture(); } else if (PART == "feed_panel_stock") { feed_panel_stock(); } else if (PART == "feed_panel_motor_mount") { feed_panel_motor_mount(); } else if (PART == "picture_gate") { rotate([-90, 0, 0]) picture_gate(Type = "standard"); } else if (PART == "full_gate") { rotate([-90, 0, 0]) picture_gate(Type = "full"); } else if (PART == "super_gate") { rotate([-90, 0, 0]) picture_gate(Type = "super16"); } else if (PART == "sound_gate") { rotate([-90, 0, 0]) picture_gate(Type = "sound"); } else if (PART == "sprocketed_roller") { rotate([180, 0, 0]) sprocketed_roller_upright(); } else if (PART == "sprocketed_roller_solid") { rotate([180, 0, 0]) sprocketed_roller_upright_solid(); } else if (PART == "sprocketed_roller_invert") { sprocketed_roller_invert(); } else if (PART == "sprocketed_roller_invert_solid") { sprocketed_roller_invert_solid(); } else if (PART == "sprocketed_wheel") { rotate([180, 0, 0]) sprocketed_roller_reinforced(sprockets = 18, bevel = true, model = "gearbox_motor", nuts = true); } else if (PART == "magnetic_coupling") { magnetic_coupling(); } else if (PART == "slip_coupling"){ slip_coupling(); } else if (PART == "corner_foot") { rotate([180, 0, 0]) corner_foot(); } else if (PART == "2020_tslot_insert") { 2020_tslot_insert(); } else if (PART == "bearing_post_nut"){ bearing_post_nut(); } else if (PART == "daylight_spool_insert_reinforced_nut") { daylight_spool_insert_reinforced_nut(); } else if (PART == "daylight_spool_insert_reinforced") { daylight_spool_insert_reinforced(); } else if (PART == "idle_roller_half_a") { idle_roller_half(); } else if (PART == "idle_roller_half_b") { idle_roller_half(flip = true); } else if (PART == "motor_controller_panel") { motor_controller_panel(); } else if (PART == "gate_holder") { gate_holder(); } else if (PART == "gate_carrier") { rotate([-90, 0, 0]) gate_carrier(); } else if (PART == "filter_carrier") { rotate([-90, 0, 0]) filter_carrier(); } else if (PART == "lamp_LEDs") { rotate([90, 0, 0]) lamp_LEDs(); } else if (PART == "electronics_panel") { electronics_panel(rot = [180, 0, 0]); } else if(PART=="blank") { // } else { //debug(); debug_lamp(); }