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All progress on lamp, resin-printed elements and lamp holder candidate

This commit is contained in:
Matt McWilliams 2024-11-04 22:24:37 -05:00
parent 4bf7e1409e
commit d4515d25cc
1 changed files with 122 additions and 54 deletions
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scad/contact_printer.scad
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@ -103,7 +103,11 @@ LampWireX = 25;
LampWireY = 20; LampWireY = 20;
LampGateX = 11; LampGateX = 11;
LampGateZ = 1; LampGateZ = 0.5;
LampRailsSpacingX = 22.5;
LampRailsSpacingY = 13;
LampRailsOffsetZ = 1 / 2;
IdleRollerPrintX = 55; IdleRollerPrintX = 55;
IdleRollerPrintY = 0; IdleRollerPrintY = 0;
@ -322,9 +326,9 @@ module idle_roller_half (pos = [0, 0, 0], rot = [0, 0, 0], flip = false) {
} }
} }
module lamp_bolt_void (pos = [0, 0, 0], H = LampBoltH) { module lamp_bolt_void (pos = [0, 0, 0], H = LampBoltH, Pad = 0) {
translate(pos) { translate(pos) {
cylinder(r = R(4.25), h = H, center = true); cylinder(r = R(4.25 + Pad), h = H, center = true);
translate([0, 0, -H/2]) m4_nut(); translate([0, 0, -H/2]) m4_nut();
} }
} }
@ -336,15 +340,15 @@ module idle_roller_bolt_void (pos = [0, 0, 0], H = IdleRollerBoltH) {
} }
} }
module lamp_bolts_voids (pos = [0, 0, 0], H = 10) { module lamp_bolts_voids (pos = [0, 0, 0], H = 10, Pad = 0) {
X = LampBoltX/2; X = LampBoltX/2;
Y = LampBoltY/2; Y = LampBoltY/2;
$fn = 30; $fn = 30;
translate(pos) { translate(pos) {
lamp_bolt_void([X, Y, 0]); lamp_bolt_void([X, Y, 0], H, Pad);
lamp_bolt_void([-X, Y, 0]); lamp_bolt_void([-X, Y, 0], H, Pad);
lamp_bolt_void([X, -Y, 0]); lamp_bolt_void([X, -Y, 0], H, Pad);
lamp_bolt_void([-X, -Y, 0]); lamp_bolt_void([-X, -Y, 0], H, Pad);
} }
} }
@ -418,13 +422,13 @@ module gate_blank_void (pos = [0, 0, 0], rot = [0, 0, 0], bottom = [1, 1], top =
module gate_blank () { module gate_blank () {
X = 15; X = 15;
Z = 18; Z = 20;
SidesX = 2; SidesX = 2;
SidesY = 2; SidesY = 2.7;
RollerVoidY = -2; RollerVoidY = -2;
SprocketShelfZ = 1.75; SprocketShelfZ = 1.75;
SprocketShelfD = 44.75; SprocketShelfD = 44.75;
RollerShelfZ = 0.8; RollerShelfZ = 2.3;
RollerShelfD = 44.75; RollerShelfD = 44.75;
RoundedBevelD = 55; RoundedBevelD = 55;
@ -432,15 +436,15 @@ module gate_blank () {
difference () { difference () {
union () { union () {
intersection () { intersection () {
cube([X, 7.5, 18], center = true); translate([0, 1 / 2, 1 / 2]) cube([X, 7.5 + 1, 19], center = true);
translate([0, (RoundedBevelD / 2) + RoundedBevelY, 0]) cylinder(r = R(RoundedBevelD), h = Z + 1, center = true, $fn = 260); translate([0, (RoundedBevelD / 2) + RoundedBevelY, 0]) cylinder(r = R(RoundedBevelD), h = Z + 1, center = true, $fn = 260);
} }
} }
gate_blank_void([0, 2, LampGateZ - 1.1], [0, 90, -90], [16, 12], [16, 2], 5); gate_blank_void([0, 2.5, LampGateZ - 1.1], [0, 90, -90], [16, 12], [16, 2], 6);
translate([0, (-42.39 / 2) + RollerVoidY, 0]) cylinder(r = R(42.39), h = 18 + 1, center = true, $fn = 240); translate([0, (-42.39 / 2) + RollerVoidY, 0]) cylinder(r = R(42.39), h = 20 + 1, center = true, $fn = 240);
//sprocket shelf //sprocket shelf
translate([0, (-42.39 / 2) + RollerVoidY, (-Z / 2) + 2.9]) cylinder(r = R(SprocketShelfD), h = SprocketShelfZ, center = true, $fn = 240); translate([0, (-42.39 / 2) + RollerVoidY, (-Z / 2) + 2.4]) cylinder(r = R(SprocketShelfD), h = SprocketShelfZ, center = true, $fn = 240);
//roller shelf //roller shelf
translate([0, (-42.39 / 2) + RollerVoidY, (Z / 2) - (RollerShelfZ / 2) + 0.01]) cylinder(r = R(RollerShelfD), h = RollerShelfZ, center = true, $fn = 240); translate([0, (-42.39 / 2) + RollerVoidY, (Z / 2) - (RollerShelfZ / 2) + 0.01]) cylinder(r = R(RollerShelfD), h = RollerShelfZ, center = true, $fn = 240);
@ -453,40 +457,72 @@ module gate_blank () {
module gate_carrier (pos = [0, 0, 0], rot = [0, 0, 0]) { module gate_carrier (pos = [0, 0, 0], rot = [0, 0, 0]) {
X = 15.4; X = 15.4;
SidesX = 2; SidesX = 2;
SidesY = -0.7; SidesY = -1.2;
translate(pos) rotate(rot) { translate(pos) rotate(rot) {
difference () { difference () {
union () { union () {
rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40); rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40);
translate([-12.5, 0, 10]) rotate([0, 0, 180]) cylinder(r = R(5), h = 5, center = true, $fn = 3); translate([-12.5, 2.5, 10]) difference () {
rotate([0, 0, 180]) cylinder(r = R(5), h = 3, center = true, $fn = 3);
translate([0, 5 / 2, 0]) cube([5, 5, 5 + 1], center = true);
} }
lamp_rails_voids(rot = [90, 0, 0], h = 11); }
lamp_rails_voids([0, 0, LampRailsOffsetZ], [90, 0, 0], h = 11);
translate([0 ,0, 1]) difference () { translate([0 ,0, 1]) difference () {
cube([X, 10 + 1, 20], center = true); cube([X, 10 + 1, 20], center = true);
translate([(X / 2) + SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, 20 + 1], center = true); translate([(X / 2) + SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, 20 + 1], center = true);
translate([(-X / 2) - SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, 20 + 1], center = true); translate([(-X / 2) - SidesX, SidesY, 0]) rotate([0, 0, 45]) cube([5, 5, 20 + 1], center = true);
difference () { difference () {
translate([0, 6.7, 0]) cube([X + 1, 10 + 1, 20], center = true); translate([0, 6.7, 0]) cube([X + 1, 10 + 1, 20], center = true);
translate([0, 0, 0.5]) cube([X - 2, 10 + 1, 20], center = true); translate([0, 0, 0.5]) cube([X - 4, 10 + 1, 20], center = true);
} }
} }
translate([LampRailsSpacingX / 2, -2, LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(4.25), h = 20, center = true, $fn = 40);
rotate([0, 0, 30]) m4_nut(5);
}
translate([-LampRailsSpacingX / 2, -3, LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(5), h = 20, center = true, $fn = 40);
}
} }
} }
} }
module filter_carrier (pos = [0, 0, 0], rot = [0, 0, 0]) { module filter_carrier (pos = [0, 0, 0], rot = [0, 0, 0]) {
X = 7;
SidesX = 2;
SidesY = -0.7;
translate(pos) rotate(rot) { translate(pos) rotate(rot) {
difference () { difference () {
union () { union () {
rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40); rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40);
translate([-12.5, 0, 10]) rotate([0, 0, 180]) cylinder(r = R(5), h = 5, center = true, $fn = 3); translate([-12.5, 2.5, 10]) difference () {
rotate([0, 0, 180]) cylinder(r = R(5), h = 3, center = true, $fn = 3);
translate([0, 5 / 2, 0]) cube([5, 5, 5 + 1], center = true);
}
}
lamp_rails_voids([0, 0, LampRailsOffsetZ], [90, 0, 0], h = 11);
cube([12, 10, 17], center = true);
translate([0, -1.001, 0]) intersection() {
cube([17, 3, 20 + 1], center = true);
union () {
cube([12, 3, 20 + 1], center = true);
translate([(X / 2) + SidesX, 0, 0]) rotate([0, 0, 45]) cube([3, 3, 20 + 1], center = true);
translate([(-X / 2) - SidesX, 0, 0]) rotate([0, 0, 45]) cube([3, 3, 20 + 1], center = true);
}
}
translate([-LampRailsSpacingX / 2, -2, LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(4.25), h = 20, center = true, $fn = 40);
rotate([0, 0, 30]) m4_nut(5);
}
translate([LampRailsSpacingX / 2, -3, LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(5), h = 20, center = true, $fn = 40);
} }
lamp_rails_voids(rot = [90, 0, 0], h = 11);
} }
} }
} }
module picture_gate_text (pos = [0, 1.5, 7.8], label = "gate" ){ module picture_gate_text (pos = [0, 1.5, 9.3], label = "gate" ){
translate(pos) { translate(pos) {
linear_extrude(height = 5) { linear_extrude(height = 5) {
text(label, size = 2.5, font = "Liberation Sans", halign = "center", valign = "center", $fn = 16); text(label, size = 2.5, font = "Liberation Sans", halign = "center", valign = "center", $fn = 16);
@ -559,34 +595,49 @@ module lamp_dual (pos = [0, 0, 0]) {
} }
module lamp_single (pos = [0, 0, 0]) { module lamp_single (pos = [0, 0, 0]) {
Z = 10; Z = 12;
WallZ = Z; WallZ = Z;
GateZ = Z; GateZ = Z;
PostsZ = Z - 1; PostsZ = Z - 1;
translate(pos) { translate(pos) {
intersection () { intersection () {
difference () { difference () {
union () {
rounded_cube([70, 70, 2], d = 4, center = true); rounded_cube([70, 70, 2], d = 4, center = true);
translate([0, -45, 0]) cylinder(r = R(60), h = 4 + 1, center = true, $fn = 200); translate([0, -15, 20 / 2]) cube([70, 10, 22], center = true);
lamp_bolts_voids([0, 15, -2]); translate([0, 0, 20 / 2]) difference() {
rounded_cube([70, 70, 22], d = 4, center = true);
rounded_cube([70 - 5, 70 - 10, 22 + 1], d = 4, center = true);
}
lamp_posts([0, 15, PostsZ]);
translate([-18, 1, 20 / 2]) cube([4.75, 32, 21], d = 4, center = true);
}
translate([0, 1, 0]) cube([31, 32, 50], center = true);
translate([0, -4, 0]) cube([15.4, 32, 50], center = true);
translate([0, -48, 0]) cylinder(r = R(60), h = 4 + 1, center = true, $fn = 200);
lamp_bolts_voids([0, 15, -2], 50, 0.2);
translate([LampRailsSpacingX / 2, 34, 9 + LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(4.25), h = 20, center = true, $fn = 40);
rotate([0, 0, 30]) m4_nut(5);
}
translate([-LampRailsSpacingX / 2, 34, 9 + LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(4.25), h = 20, center = true, $fn = 40);
rotate([0, 0, 30]) m4_nut(5);
}
translate([0, -11.5, 9 + LampRailsOffsetZ]) {
translate([LampRailsSpacingX / 2, 0, 0]) rotate([90, 0, 0]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
translate([-LampRailsSpacingX / 2, 0, 0]) rotate([90, 0, 0]) cylinder(r = R(5), h = 10, center = true, $fn = 40);
}
lamp_rails_voids([0, -11.5, 9 + LampRailsOffsetZ], [90, 0, 0], h = 11);
lamp_rails_voids([0, 20, 9 + LampRailsOffsetZ], [90, 0, 0], h = 40);
translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); translate([LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true);
translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true); translate([-LampWireX, LampWireY, 0]) cylinder(r = R(10), h = 10, center = true);
//guide for assembly //guide for assembly
} }
translate([0, 45, 0]) cylinder(r = R(130), h = 4 + 1, center = true, $fn = 200); translate([0, 66.5, 0]) cylinder(r = R(170), h = 100, center = true, $fn = 500);
} }
//walls
/*translate([0, 15, WallZ]) difference () {
rounded_cube([70, 40, 18], d = 4, center = true);
cube([70-6, 40-6, 18 + 1], center = true);
translate([0, -20, 0]) cube([10, 40-6, 18 + 1], center = true);
}*/
lamp_posts([0, 15, PostsZ]);
//
//picture_gate_bracket([0, -7, GateZ]);
} }
//translate([40, 12, 10]) gate_holder();
} }
module lamp_single_assembly (pos = [0, 0, 0]) { module lamp_single_assembly (pos = [0, 0, 0]) {
@ -1228,14 +1279,12 @@ module sprocketed_roller_invert_solid (pos = [0, 0, 0]) {
} }
module lamp_rails_voids (pos = [0, 0, 0], rot = [0, 0, 0], h = 10) { module lamp_rails_voids (pos = [0, 0, 0], rot = [0, 0, 0], h = 10) {
SpacingX = 24;
SpacingY = 14;
$fn = 40; $fn = 40;
translate(pos) rotate(rot) { translate(pos) rotate(rot) {
translate([SpacingX / 2, SpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true); translate([LampRailsSpacingX / 2, LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true);
translate([SpacingX / 2, -SpacingY / 2, 0])cylinder(r = R(4.25), h = h, center = true); translate([LampRailsSpacingX / 2, -LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true);
translate([-SpacingX / 2, SpacingY / 2, 0])cylinder(r = R(4.25), h = h, center = true); translate([-LampRailsSpacingX / 2, LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true);
translate([-SpacingX / 2, -SpacingY / 2, 0])cylinder(r = R(4.25), h = h, center = true); translate([-LampRailsSpacingX / 2, -LampRailsSpacingY / 2, 0]) cylinder(r = R(4.25), h = h, center = true);
} }
} }
@ -1262,16 +1311,26 @@ module lamp_LEDs (pos = [0, 0, 0], rot = [0, 0, 0]) {
difference () { difference () {
union () { union () {
rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40); rotate([90, 0, 0]) rounded_cube([30, 20, 5], d = 4, center = true, $fn = 40);
translate([-12.5, 0, 10]) rotate([0, 0, 180]) cylinder(r = R(5), h = 5, center = true, $fn = 3); translate([-12.5, -2.5, 10]) difference () {
rotate([0, 0, 180]) cylinder(r = R(5), h = 3, center = true, $fn = 3);
translate([0, -5 / 2, 0]) cube([5, 5, 5 + 1], center = true);
}
} }
cube([12.9, 5 + 1, 18], center = true); cube([12.9, 5 + 1, 18], center = true);
lamp_rails_voids(rot = [90, 0, 0]); lamp_rails_voids([0, 0, LampRailsOffsetZ], [90, 0, 0]);
translate([LampRailsSpacingX / 2, -2, LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(5), h = 20, center = true, $fn = 40);
}
translate([-LampRailsSpacingX / 2, -3, LampRailsOffsetZ]) rotate([90, 0, 0]) {
cylinder(r = R(5), h = 20, center = true, $fn = 40);
}
} }
difference () { difference () {
union () { union () {
lamp_LED_side([3.1, LEDOffsetY, 0], [0, 0, -7.5]); lamp_LED_side([3.1, LEDOffsetY, 0], [0, 0, -7.5]);
lamp_LED_side([-3.1, LEDOffsetY, 0], [0, 0, 7.5]); lamp_LED_side([-3.1, LEDOffsetY, 0], [0, 0, 7.5]);
translate([0, 3.4 + LEDOffsetY, 0]) cube([0.8, 4, 18], center = true); translate([0, 3.4 + LEDOffsetY, 0]) cube([0.8, 4, 18], center = true);
} }
translate([0, -5, 0]) cube([30, 5, 20], center = true); translate([0, -5, 0]) cube([30, 5, 20], center = true);
} }
@ -1381,7 +1440,7 @@ module debug () {
// translate([45, LampY, 0 + 2]) cube([100, 100, 100], center = true); // translate([45, LampY, 0 + 2]) cube([100, 100, 100], center = true);
//} //}
//color("green") lamp_cover([0, LampY + 5, 21]); //color("green") lamp_cover([0, LampY + 5, 21]);
color("red") lamp_bolts_voids([0, LampY + 5, (LampBoltH/2) - 1.5 - 2.5]);
//gates //gates
//translate([-5.35, LampY -7.1, 11 + 1 + .1]) rotate([0, 0, 7]) color("blue") picture_gate(); //translate([-5.35, LampY -7.1, 11 + 1 + .1]) rotate([0, 0, 7]) color("blue") picture_gate();
@ -1494,14 +1553,19 @@ module debug () {
} }
module debug_lamp () { module debug_lamp () {
color("red") lamp_bolts_voids([0, LampY + 5, (LampBoltH/2) - 1.5 - 2.5]);
//color("red") lamp_rails_voids([0, 20, 11 + LampRailsOffsetZ], [90, 0, 0], h = 50);
panel([0, -10, -1.5]);
//
lamp_single([0, 10, 2]);
translate([0, -30, 4]) rotate([0, 0, 10]) sprocketed_roller_invert_solid(); translate([0, -30, 4]) rotate([0, 0, 10]) sprocketed_roller_invert_solid();
lamp_LEDs([0, 19, 10.5]); lamp_LEDs([0, 19, 11]);
filter_carrier([0, 5, 10.5]); filter_carrier([0, 9, 11]);
picture_gate([0, -6.2, 10.5], Type = "standard"); picture_gate([0, -6.2, 11], Type = "full"); //standard
gate_carrier([0, -3.5, 10.5]); gate_carrier([0, -2.5, 11]);
} }
PART = "lamp_LEDsx"; PART = "lamp_single";
LIBRARY = true; LIBRARY = true;
if (PART == "panel") { if (PART == "panel") {
@ -1566,8 +1630,12 @@ if (PART == "panel") {
motor_controller_panel(); motor_controller_panel();
} else if (PART == "gate_holder") { } else if (PART == "gate_holder") {
gate_holder(); gate_holder();
} else if (PART == "gate_carrier") {
rotate([-90, 0, 0]) gate_carrier();
} else if (PART == "filter_carrier") {
rotate([-90, 0, 0]) filter_carrier();
} else if (PART == "lamp_LEDs") { } else if (PART == "lamp_LEDs") {
lamp_LEDs(); rotate([90, 0, 0]) lamp_LEDs();
} else if (PART == "electronics_panel") { } else if (PART == "electronics_panel") {
electronics_panel(rot = [180, 0, 0]); electronics_panel(rot = [180, 0, 0]);
} else if(PART=="blank") { } else if(PART=="blank") {