diff --git a/100ft_v3/gnal_100ft.scad b/100ft_v3/gnal_100ft.scad index 9356d6e..2f573a1 100644 --- a/100ft_v3/gnal_100ft.scad +++ b/100ft_v3/gnal_100ft.scad @@ -1,4 +1,252 @@ +//V3 + include <../libraries/gnal_v3.scad>; -$fn = 200; -spiral(60, 45.55, 2.075, $fn); \ No newline at end of file +SPOKE_COUNT = 24; +PART=""; + +module gnal_100ft_spiral (spiral_count = 60, od = 298.75) { + outer_d = 299; + outer_d_inside = outer_d - 6; + outer_h = 7.5; + + spoke_len = 123; + spoke_w = 3; + spoke_h = 4.2 + 3; + + spoke_2_len = 85; + + spoke_cross_1_d = 63; + spoke_cross_1_w = 18; + + spoke_cross_2_d = 108; + spoke_cross_2_w = 15; + + spoke_3_len = 39; + spoke_3_w = 2; + + translate([0, 0, -3.6]) difference () { + cylinder(r = outer_d / 2, h = spoke_h, center = true, $fn = 500); + cylinder(r = outer_d_inside / 2, h = outer_h + 1, center = true, $fn = 500); + } + + difference () { + gnal_spiral_core(); + //rounded spoke voids + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([0, 26.75, 0]) { + cylinder(r = 2, h = 20, center = true, $fn = 40); + } + } + } + } + + //main spokes + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, i * (360 / SPOKE_COUNT)]) { + translate([(spoke_len / 2) + (48 / 2), 0, -3.6]) { + cube([spoke_len, spoke_w, spoke_h], center = true); + } + } + } + //secondary spokes + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([(outer_d / 2) - (spoke_2_len / 2) - 2, 0, -3.6]) { + cube([spoke_2_len, spoke_w, spoke_h], center = true); + } + } + } + //spoke cross bars + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([63, 0, -3.6]) { + rotate([0, 0, 20]) { + cube([ spoke_w, 18, spoke_h], center = true); + } + } + } + } + + //second spokes + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([(outer_d / 2) - (spoke_2_len / 2) - 2, 0, -3.6]) { + cube([spoke_2_len, spoke_w, spoke_h], center = true); + } + } + } + + //second spoke cross pieces + for (i = [0 : SPOKE_COUNT * 2]) { + rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 2))]) { + translate([spoke_cross_2_d, 0, -3.6]) { + rotate([0, 0, -20]) { + cube([ spoke_w, spoke_cross_2_w, spoke_h], center = true); + } + } + } + } + + //third spokes + for (i = [0 : SPOKE_COUNT * 2]) { + rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 2))]) { + translate([(outer_d / 2) - (spoke_3_len / 2) - 2, 0, -3.6]) { + cube([spoke_3_len, spoke_3_w, spoke_h], center = true); + } + } + } + + translate([0, 0, -.1]) { + rotate([0, 0, -90]) { + difference () { + film_guide(spiral_count); + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT) ]) { + translate([(83 / 4) + (48 / 2), 0, -3.6]) triangle_void(); + } + } + for (i = [0 : SPOKE_COUNT * 2]) { + rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 2)) ]) { + translate([(258 / 2) - (spoke_2_len / 2) + 1 , 0, -3.6]) triangle_void_2(); + } + } + for (i = [0 : SPOKE_COUNT * 4]) { + rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 4)) ]) { + if (i % 2 == 0) { + translate([(outer_d / 2) - (spoke_3_len / 2) + 1 , 0.3, -3.6]) triangle_void_3(); + } else { + translate([(outer_d / 2) - (spoke_3_len / 2) + 1, -0.3, -3.6]) triangle_void_3(); + } + } + } + } + } + } +} + +module gnal_100ft_top () { + H = 5; + center_d = 53; + spoke_w = 4.5; + spokes = 12; + outer_d = 299; + inner_d = 150; + inner_d_2 = 215; + void_d = 22.5; + hole_d = 3.5; + hole_spacing = 37; + core_d = 29.5; + core_bottom_d = 26.2; + + difference () { + union () { + cylinder(r = center_d / 2, h = H, center = true, $fn = 100); + for (i = [0 : spokes]) { + rotate([0, 0, i * (360 / spokes)]) translate([0, outer_d / 4, 0]) cube([spoke_w, (outer_d / 2) - 1, H], center = true); + } + //outer spokes + for (i = [0 : spokes * 2]) { + rotate([0, 0, i * (360 / (spokes * 2))]) translate([0, (outer_d / 2) - 25, 0]) cube([spoke_w, (outer_d / 2) - (inner_d_2 / 2) , H], center = true); + } + } + //void + cylinder(r = void_d / 2, h = H + 1, center = true, $fn = 100); + //speed holes + for (i = [0 : 3]) { + rotate([0, 0, (i * 90) + 45]) translate([0, hole_spacing / 2, 0]) cylinder(r = hole_d / 2, h = H + 1, center = true); + } + //rounding of center cylinder + for (i = [0 : spokes]) { + rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([-2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40); + rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40); + rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([0, 26.5, 0]) cube([5, 4, H + 1], center = true); + } + } + difference () { + cylinder(r = (center_d / 2) - 1.8, h = H, center = true, $fn = 200); + cylinder(r = (hole_spacing / 2) + 2, h = H + 1, center = true, $fn = 200); + } + //outer ring + difference () { + cylinder(r = outer_d / 2, h = H, center = true, $fn = 200); + cylinder(r = (outer_d / 2) - 5, h = H + 1, center = true, $fn = 200); + } + //inner ring + difference () { + cylinder(r = inner_d / 2, h = H, center = true, $fn = 200); + cylinder(r = (inner_d / 2) - 5, h = H + 1, center = true, $fn = 200); + } + //second inner ring + difference () { + cylinder(r = inner_d_2 / 2, h = H, center = true, $fn = 200); + cylinder(r = (inner_d_2 / 2) - 5, h = H + 1, center = true, $fn = 200); + } + + //rounded cross connectors + for (i = [0 : spokes]) { + rotate([0, 0, i * (360 / spokes)]) translate([0, (inner_d / 2) - (spoke_w / 2), 0]) difference() { + cylinder(r = 6.5, h = H, center = true); + translate([6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + } + } + difference () { + union () { + translate([0, 0, 3.75 + 1]) cylinder(r = core_d / 2, h = H, center = true, $fn = 60); + translate([0, 0, 3.75 + 1 + 3.2]) cylinder(r = core_bottom_d / 2, h = H, center = true, $fn = 60); + } + cylinder(r = void_d / 2, h = H * 5 , center = true, $fn = 100); + translate([0, 0, 4 + 1 + 2.25]) spacer_ridges(); + } + //rounded second ring connectors + for (i = [0 : spokes]) { + rotate([0, 0, i * (360 / spokes)]) translate([0, 205 / 2, 0]) difference () { + translate([0, 2, 0]) cube([13, 12, H], center = true); + translate([6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + } + } + //second ring connectors + for (i = [0 : spokes * 2]) { + rotate([0, 0, i * (360 / (spokes * 2))]) translate([0, 205 / 2, 0]) difference () { + translate([0, 4, 0]) cube([13, 8, H], center = true); + translate([6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.2, 8.75, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + } + } + + for (i = [0 : spokes * 2]) { + rotate([0, 0, i * (360 / (spokes * 2))]) translate([0, 289 / 2, 0]) difference () { + translate([0, 0, 0]) cube([13, 9, H], center = true); + translate([6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + } + } +} + + + +module film_guide (rotations = 60, id = 45.55, spacing = 2.075) { + $fn = 200; + spiral(rotations, id, spacing, $fn); +} + +if (PART == "spiral") { + gnal_100ft_spiral(); +} else if (PART == "top") { + gnal_100ft_top(); +} else if (PART == "spacer") { + gnal_spacer(); +} else if (PART == "insert_s8") { + gnal_spiral_bottom_insert_s8(); +} else if (PART == "insert_16") { + gnal_spiral_bottom_insert_16(); +} else if (PART == "spacer_16") { + gnal_spacer_16(); +} diff --git a/50ft_v3/gnal_50ft.scad b/50ft_v3/gnal_50ft.scad index d2332e5..0cda76c 100644 --- a/50ft_v3/gnal_50ft.scad +++ b/50ft_v3/gnal_50ft.scad @@ -1,4 +1,175 @@ +//V3 + include <../libraries/gnal_v3.scad>; -$fn = 200; -spiral(40, 45.55, 2.075, $fn); +SPOKE_COUNT = 24; +PART=""; + +module gnal_50ft_spiral (spiral_count = 40, od = 215.75) { + outer_d = 215; + outer_d_inside = 209; + outer_h = 7.5; + + spoke_len = 81; + spoke_w = 3; + spoke_h = 4.2 + 3; + + spoke_2_len = 43; + + translate([0, 0, -3.6]) difference () { + cylinder(r = outer_d / 2, h = spoke_h, center = true, $fn = 500); + cylinder(r = outer_d_inside / 2, h = outer_h + 1, center = true, $fn = 500); + } + + difference () { + gnal_spiral_core(); + //rounded spoke voids + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([0, 26.75, 0]) { + cylinder(r = 2, h = 20, center = true, $fn = 40); + } + } + } + } + //main spokes + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, i * (360 / SPOKE_COUNT)]) { + translate([(spoke_len / 2) + (48 / 2), 0, -3.6]) { + cube([spoke_len, spoke_w, spoke_h], center = true); + } + } + } + //secondary spokes + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([(outer_d / 2) - (spoke_2_len / 2) - 2, 0, -3.6]) { + cube([spoke_2_len, spoke_w, spoke_h], center = true); + } + } + } + //spoke cross bars + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT)]) { + translate([63, 0, -3.6]) { + rotate([0, 0, 20]) { + cube([ spoke_w, 18, spoke_h], center = true); + } + } + } + } + + translate([0, 0, -.1]) { + rotate([0, 0, -90]) { + difference () { + film_guide(spiral_count); + for (i = [0 : SPOKE_COUNT]) { + rotate([0, 0, (i + 0.5) * (360 / SPOKE_COUNT) ]) { + translate([(spoke_len / 4) + (48 / 2), 0, -3.6]) triangle_void(); + } + } + for (i = [0 : SPOKE_COUNT * 2]) { + rotate([0, 0, (i + 0.5) * (360 / (SPOKE_COUNT * 2)) ]) { + translate([(outer_d / 2) - (spoke_2_len / 2) + 1 , 0, -3.6]) triangle_void_2(); + } + } + } + } + } +} + +module gnal_50ft_top () { + H = 5; + center_d = 53; + spoke_w = 4.5; + spokes = 12; + outer_d = 215; + inner_d = 150; + void_d = 22.5; + hole_d = 3.5; + hole_spacing = 37; + core_d = 29.5; + core_bottom_d = 26.2; + + difference () { + union () { + cylinder(r = center_d / 2, h = H, center = true, $fn = 100); + for (i = [0 : spokes]) { + rotate([0, 0, i * (360 / spokes)]) translate([0, outer_d / 4, 0]) cube([spoke_w, (outer_d / 2) - 1, H], center = true); + } + } + //void + cylinder(r = void_d / 2, h = H + 1, center = true, $fn = 100); + //speed holes + for (i = [0 : 3]) { + rotate([0, 0, (i * 90) + 45]) translate([0, hole_spacing / 2, 0]) cylinder(r = hole_d / 2, h = H + 1, center = true); + } + //rounding of center cylinder + for (i = [0 : spokes]) { + rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([-2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40); + rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([2.75, 26.5, 0]) cylinder(r = 2, h = H+1, center = true, $fn = 40); + rotate([0, 0, (i + 0.5) * (360 / spokes)]) translate([0, 26.5, 0]) cube([5, 4, H + 1], center = true); + } + } + difference () { + cylinder(r = (center_d / 2) - 1.8, h = H, center = true, $fn = 200); + cylinder(r = (hole_spacing / 2) + 2, h = H + 1, center = true, $fn = 200); + } + //outer ring + difference () { + cylinder(r = outer_d / 2, h = H, center = true, $fn = 200); + cylinder(r = (outer_d / 2) - 5, h = H + 1, center = true, $fn = 200); + } + //inner ring + difference () { + cylinder(r = inner_d / 2, h = H, center = true, $fn = 200); + cylinder(r = (inner_d / 2) - 5, h = H + 1, center = true, $fn = 200); + } + //rounded cross connectors + for (i = [0 : spokes]) { + rotate([0, 0, i * (360 / spokes)]) translate([0, (inner_d / 2) - (spoke_w / 2), 0]) difference() { + cylinder(r = 6.5, h = H, center = true); + translate([6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.25, 6, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([6.1, -7, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + } + } + difference () { + union () { + translate([0, 0, 3.75 + 1]) cylinder(r = core_d / 2, h = H, center = true, $fn = 60); + translate([0, 0, 3.75 + 1 + 3.2]) cylinder(r = core_bottom_d / 2, h = H, center = true, $fn = 60); + } + cylinder(r = void_d / 2, h = H * 5 , center = true, $fn = 100); + translate([0, 0, 4 + 1 + 2.25]) spacer_ridges(); + } + //rounded outer ring connectors + for (i = [0 : spokes]) { + rotate([0, 0, i * (360 / spokes)]) translate([0, 205 / 2, 0]) difference () { + cube([13, 9, H], center = true); + translate([6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + translate([-6.2, -4.2, 0]) cylinder(r = 4, h = H + 1, center = true, $fn = 60); + } + } +} + + + +module film_guide (rotations = 40, id = 45.55, spacing = 2.075) { + $fn = 200; + spiral(rotations, id, spacing, $fn); +} + +if (PART == "") { //spiral + gnal_50ft_spiral(); +} else if (PART == "top") { + gnal_50ft_top(); +} else if (PART == "spacer") { + gnal_spacer(); +} else if (PART == "insert_s8") { + gnal_spiral_bottom_insert_s8(); +} else if (PART == "insert_16") { + gnal_spiral_bottom_insert_16(); +} else if (PART == "spacer_16") { + gnal_spacer_16(); +} diff --git a/libraries/gnal_v2.scad b/libraries/gnal_v2.scad index 859f9bb..67897f0 100644 --- a/libraries/gnal_v2.scad +++ b/libraries/gnal_v2.scad @@ -1,4 +1,4 @@ -//GNAL Shared Library +//GNAL v2 Shared Library include <./path_extrude.scad>; include <./threads.scad>; diff --git a/libraries/gnal_v3.scad b/libraries/gnal_v3.scad index bc76bea..411e255 100644 --- a/libraries/gnal_v3.scad +++ b/libraries/gnal_v3.scad @@ -1,4 +1,25 @@ +//GNAL v3 Shared Library + include <./path_extrude.scad>; +include <./threads.scad>; + +/** + * THREADS + * TOP (large screw) + * metric_thread (diameter=13.6, pitch=1.5 ,thread_size = 1.6, length = 21); + * TOP VOID + * metric_thread (diameter=13.6 + .5, pitch=1.5, thread_size = 1.6, length = 21); + * + clone translated along Z by 0.2mm + * BOTTOM (small screw) + * metric_thread (diameter=10, pitch=1.5, thread_size = 1.6, length=LEN); + */ + +OD = 10 + .5; +PITCH = 1.5; +THREAD = 1.6; +LEN = 21; + +INSERT_D = 26; function X (start_r, spacing, fn, r, i) = (start_r + (r * spacing) + (i * calcIncrement(spacing, fn))) * cos(i * calcAngle(fn)); function Y (start_r, spacing, fn, r, i) = (start_r + (r * spacing) + (i * calcIncrement(spacing, fn))) * sin(i * calcAngle(fn)); @@ -16,7 +37,8 @@ function calcIncrement(spacing, fn) = spacing / fn; /** * spiral_7 - Combination of spiral_3 and spiral_4 that doesn't sacrifice * performance. Hits an overflow when $fn is higher than 245 which creates - * 8418 vectors at 60 rotations. It's an edge casem + * 8418 vectors at 60 rotations. This is an edge case, only appearing in OpenSCAD + * 2019.05 (and maybe earlier), but should be explored. **/ module spiral (rotations = 40, start_d = 48, spacing = 2.075, fn) { @@ -50,4 +72,340 @@ module spiral (rotations = 40, start_d = 48, spacing = 2.075, fn) { 0] ]; path_extrude(exShape=facetProfile, exPath=spiralPath); +} + +/** + * Core (center of the reel) + **/ +module gnal_spiral_core () { + $fn = 360; + + core_center_h = 4.2 + 3;; + + core_bottom_outer_d = 53; + core_bottom_outer_void_d = 44; + core_bottom_outer_h = 4.2; + + core_d = 29.5; + core_h = 8.5; + + core_bottom_d = 26; + core_bottom_h = 4.2; + + top_z_offset = (core_h / 2) - (core_center_h / 2); + + core_void_outer_d = 20.5; + core_void_inner_d = 14.5; + core_void_h = 11.5; + + arms_outer_d = 48; + arms_inner_d = 48 - 7; + + void_d = 18; + + film_void = 0.6; + + difference () { + union() { + //center + translate([0, 0, -core_center_h / 2]) { + cylinder(r = (core_bottom_outer_d - 1) / 2, h = core_center_h, center = true); + } + //top + translate([0, 0, top_z_offset]) { + cylinder(r = core_d / 2, h = core_h + core_center_h, center = true); + } + } + cylinder(r = void_d / 2, h = 30, center = true); + translate([0, 0, -7.2]) spiral_bottom_insert_void(); + } + + //arms + difference () { + union () { + translate([0, 0, top_z_offset]) difference() { + //adjusted arm (shorter) + intersection () { + cylinder(r = arms_outer_d / 2, h = core_h + core_center_h, center = true); + translate([1, 0, 0]) cylinder(r = arms_outer_d / 2, h = core_h + core_center_h, center = true); + } + intersection () { + cylinder(r = arms_inner_d / 2, h = core_h + core_center_h + 1, center = true); + translate([1, 0, 0]) cylinder(r = arms_inner_d / 2, h = core_h + core_center_h + 1, center = true); + } + translate([0, arms_outer_d / 2, 0]) cube([arms_outer_d, arms_outer_d, arms_outer_d], center = true); + } + //rounded arm end + translate([(arms_outer_d + arms_inner_d) / 4, 0, top_z_offset]) cylinder(r = 3.5 / 2, h = core_h + core_center_h, center = true, $fn = 40); + //adjusted arm + translate([-((arms_outer_d + arms_inner_d) / 4) + 1, 0, top_z_offset]) cylinder(r = 3.5 / 2, h = core_h + core_center_h, center = true, $fn = 40); + difference () { + rotate([0, 0, -120]) translate([13.75, 0, top_z_offset]) cube([16, 20, core_h + core_center_h], center = true); + //remove piece from adjusted arm + translate([-19, -14, 0]) rotate([0, 0, 10]) cube([4, 4, 30], center = true); + //remove piece from non-adjusted arm + rotate([0, 0, 45]) translate([-19, -14, 0]) rotate([0, 0, -10]) cube([4, 4, 30], center = true); + rotate([0, 0, -120 - 37]) translate([18, 0, top_z_offset]) { + cylinder(r = 6.8 / 2, h = 30, center = true); + translate([-4, -2, 0]) cube([4, 4, 30], center = true); + } + rotate([0, 0, -120 + 37]) translate([18, 0, top_z_offset]) { + cylinder(r = 6.8 / 2, h = 30, center = true); + translate([-4, 2, 0]) cube([4, 4, 30], center = true); + } + } + } + //film void (notches) + rotate([0, 0, -120]) { + translate([20, -5, 0]) { + rotate([0, 0, 45]) { + cube([20, film_void, 30], center = true); + } + } + } + rotate([0, 0, -120]) { + translate([20, 5, 0]) { + rotate([0, 0, -45]) { + cube([20, film_void, 30], center = true); + } + } + } + + //flatten piece + rotate([0, 0, -120]) translate([25, 0, 0]) difference () { + cylinder(r = 8 / 2, h = 30, center = true); + translate([-6.9, 0, 0]) cube([8, 8, 30], center = true); + } + cylinder(r = core_void_outer_d / 2, h = core_void_h, center = true); + rotate([0, 0, -120]) translate([20, 0, -1.5]) rotate([0, 0, 45]) cube([20, 20, 3.01], center = true); + cylinder(r = void_d / 2, h = 30, center = true); + translate([0, 0, -7.2]) spiral_bottom_insert_void(); + } +} + +module spiral_bottom_insert_void () { + intersection () { + rotate([0, 45, 0]) cube([3, INSERT_D + 2, 3], center = true); + cylinder(r = (INSERT_D + 1) / 2, h = 6, center = true); + } + intersection () { + rotate([0, 45, 90]) cube([3, INSERT_D + 2, 3], center = true); + cylinder(r = (INSERT_D + 1) / 2, h = 6, center = true); + } +} + +module gnal_spiral_bottom_insert_s8 () { + $fn = 160; + void_d = 18 - .3; + H = 17; + D2 = INSERT_D; + + translate([0, 0, 0]) difference () { + union () { + cylinder(r = void_d / 2, h = H, center = true); + //skirt + translate([0, 0, -(H - 1) / 2]) cylinder(r = D2 / 2, h = 1.5, center = true); + //notches + translate([0, 0, -((H - 2.5) / 2) - .1]) { + intersection () { + cylinder(r = D2 / 2, h = 6, center = true); + difference () { + rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true); + translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true); + } + } + intersection () { + cylinder(r = D2 / 2, h = 6, center = true); + rotate([0, 0, 90]) difference () { + rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true); + translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true); + } + } + } + } + translate([0, 0, -LEN / 2]) metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN); + } +} + +module gnal_spiral_bottom_insert_16 () { + $fn = 160; + + void_d = 18 - .3; + H = 17 + 8; + D2 = INSERT_D; + + RIDGES = 8; + RIDGE_D = 3; + + translate([0, 0, 0]) difference () { + union () { + cylinder(r = void_d / 2, h = H, center = true); + //skirt + translate([0, 0, -(H - 1) / 2]) cylinder(r = D2 / 2, h = 1.5, center = true); + //notches + translate([0, 0, -((H - 2.5) / 2) - .1]) { + intersection () { + cylinder(r = D2 / 2, h = 6, center = true); + difference () { + rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true); + translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true); + } + } + intersection () { + cylinder(r = D2 / 2, h = 6, center = true); + rotate([0, 0, 90]) difference () { + rotate([0, 45, 0]) cube([3, D2 + 2, 3], center = true); + translate([0, 0, -1.5]) cube([6, D2 + 3, 3], center = true); + } + } + } + } + translate([0, 0, -(H / 2) - 2]) metric_thread (diameter=OD, pitch=PITCH, thread_size = THREAD, length=LEN + 8); + translate([0, 0, 8.5]) { + for (i = [0: RIDGES - 1]) { + rotate([0, 0, i * (360 / RIDGES)]) translate([void_d / 2, 0, 0]) cylinder(r = RIDGE_D / 2, h = 8.1, center = true); + } + } + } +} + +/** + * Spacers + **/ + +module spacer_ridges () { + ridges = 16; + for (i = [0 : ridges]) { + rotate([0, 0, i * (360 / ridges)]) translate([13.5, 0, 0]) cylinder(r = 1.25, h = 8, $fn = 60); + } +} + +module spacer_ridges_loose () { + ridges = 16; + intersection () { + union () { + for (i = [0 : ridges]) { + rotate([0, 0, i * (360 / ridges)]) translate([13.7, 0, 0]) cylinder(r = 1.25, h = 8, $fn = 60); + } + } + cylinder(r = 13.7, h = 12, center = true); + } +} +module spacer_outer_ridges () { + ridges = 24; + H = 6.5; + difference () { + union () { + for (i = [0 : ridges]) { + rotate([0, 0, i * (360 / ridges)]) translate([14.6, 0, -4.75]) cylinder(r = 1.25, h = 8, $fn = 30); + } + } + translate([0, 0, -4.1]) difference () { + cylinder(r = 33 / 2, h = 4, center = true, $fn = 100); + cylinder(r2 = 33 / 2, r1 = 27.75 / 2, h = 4.1, center = true, $fn = 100); + } + } +} +module gnal_spacer () { + add = 3.25; + core_d = 29.5; + core_bottom_d = 26.2 + .2; + void_d = 22.5; + h = 8 + add; + translate([0, 0, (add / 2) - 1]) difference () { + union () { + difference () { + cylinder(r = core_d / 2, h = h, center = true, $fn = 200); + translate([0, 0, 8]) cylinder(r = core_bottom_d / 2, h = h, center = true, $fn = 200); + cylinder(r = void_d / 2, h = h + 1, center = true, $fn = 200); + } + translate([0, 0, 0]) spacer_ridges_loose(); + spacer_outer_ridges(); + } + //trim top + translate([0, 0, h - 0.1]) cylinder(r = (core_d + 1) / 2, h = h, center = true, $fn = 200); + //trim bottom + translate([0, 0, -h + 0.9]) cylinder(r = (core_d + 1) / 2, h = h, center = true, $fn = 200); + //finger grips + //translate([0, 24, 0]) rotate([-6, 0, 0]) cylinder(r = 10, h = 6, center = true, $fn = 100); + //translate([0, -24, 0]) rotate([6, 0, 0]) cylinder(r = 10, h = 6, center = true, $fn = 100); + } +} + +module gnal_spacer_16 () { + core_d = 29.5; + core_bottom_d = 26.2 + .2; + void_d = 18; + h = 8; + + RIDGES = 8; + RIDGE_D = 3; + translate([0, 0, 0]) difference () { + union () { + difference () { + cylinder(r = core_d / 2, h = h, center = true, $fn = 200); + cylinder(r = void_d / 2, h = h + 1, center = true, $fn = 200); + } + translate([0, 0, -.75]) rotate([0, 180, 0]) spacer_outer_ridges(); + } + } + translate([0, 0, 0]) { + for (i = [0: RIDGES - 1]) { + rotate([0, 0, i * (360 / RIDGES)]) translate([void_d / 2, 0, 0]) cylinder(r = RIDGE_D / 2, h = 8, center = true); + } + } +} + +/** + * Spokes + **/ + +module triangle_void () { + length = (81 / 2) - 9; + width = 12; + height = 4.5 + 2.7; + ANGLE_A = 34.8; + ANGLE_B = 180 / SPOKE_COUNT; + difference () { + translate([-1, 0, 0]) cube([length, width, height], center = true); + translate([0, 10.3, 0]) rotate([0, 0, ANGLE_B]) cube([length * 2, width, height + 1], center = true); + translate([0, -10.3, 0]) rotate([0, 0, -ANGLE_B]) cube([length * 2, width, height + 1], center = true); + + translate([0, 10.3, -.7]) rotate([ANGLE_A, 0, 0]) cube([length *2, width, height * 10], center = true); + translate([0, -10.3, -.7]) rotate([-ANGLE_A, 0, 0]) cube([length *2, width, height * 10], center = true); + } +} + +module triangle_void_2 () { + length = 43 - 8; + width = 12; + height = 4.5 + 2.7; + ANGLE_A = 34.8; + ANGLE_B = 90 / SPOKE_COUNT; + angle_w = 10.2; + difference () { + translate([-1, 0, 0]) cube([length, width, height], center = true); + translate([0, angle_w, 0]) rotate([0, 0, ANGLE_B]) cube([length *2, width, height * 10], center = true); + translate([0, -angle_w, 0]) rotate([0, 0, -ANGLE_B]) cube([length *2, width, height * 10], center = true); + + translate([0, angle_w, -.7]) rotate([ANGLE_A, 0, 0]) cube([length *2, width, height * 10], center = true); + translate([0, -angle_w, -.7]) rotate([-ANGLE_A, 0, 0]) cube([length *2, width, height * 10], center = true); + } +} + +module triangle_void_3 () { + length = 32; + width = 10; + height = 4.5 + 2.7; + ANGLE_A = 31; + ANGLE_B = 45 / SPOKE_COUNT; + angle_w = 7.8; + difference () { + translate([-1, 0, 0]) cube([length, width, height], center = true); + translate([0, angle_w, 0]) rotate([0, 0, ANGLE_B]) cube([length *2, width, height * 10], center = true); + translate([0, -angle_w, 0]) rotate([0, 0, -ANGLE_B]) cube([length *2, width, height * 10], center = true); + + translate([0, angle_w, -.7]) rotate([ANGLE_A, 0, 0]) cube([length *2, width, height * 10], center = true); + translate([0, -angle_w, -.7]) rotate([-ANGLE_A, 0, 0]) cube([length *2, width, height * 10], center = true); + } } \ No newline at end of file diff --git a/scripts/v3.sh b/scripts/v3.sh new file mode 100644 index 0000000..3d64905 --- /dev/null +++ b/scripts/v3.sh @@ -0,0 +1,60 @@ +#!/bin/bash +V="v3" + +echo "Rendering GNAL ${V}" + +VERSION=`bash ./scripts/version.sh` +CPU=`bash ./scripts/cpu.sh` +DIST=./stl +IMG=./img + +NOTES=./notes/${V}.csv +FILES=( "spacer" "top" "spiral" "insert_s8" "insert_16" "spacer_16" ) +SIZES=( "50ft" "100ft" ) + +mkdir -p $DIST + +echo "version,cpu,file,file_hash,file_size,source_hash,source_size,facets,volume,render_time" > $NOTES + +for SIZE in "${SIZES[@]}" +do + : + mkdir -p "${DIST}/${SIZE}_${V}" + scad="${SIZE}_${V}/gnal_${SIZE}.scad" + srchash=`sha256sum "${scad}" | awk '{ print $1 }'` + srcsize=`wc -c < "${scad}"` + srcsize=`echo $srcsize | xargs` + + for FILE in "${FILES[@]}" + do + : + stl="${DIST}/${SIZE}_${V}/gnal_${SIZE}_${FILE}.stl" + png="${IMG}/gnal_${SIZE}_${V}_${FILE}.png" + echo "${scad} - ${FILE}" + start=`date +%s` + openscad -o "$stl" -D "PART=\"${FILE}\"" "${scad}" + end=`date +%s` + runtime=$((end-start)) + hash=`sha256sum "$stl" | awk '{ print $1 }'` + fileSize=`wc -c < "$stl"` + fileSize=`echo $fileSize | xargs` + ao=`admesh -c "$stl"` + facets=`echo "$ao" | grep "Number of facets" | awk '{print $5}'` + volume=`echo "$ao" | grep "Number of parts" | awk '{print $8}'` + line="${VERSION},${CPU},$stl,$hash,$fileSize,$srchash,$srcsize,$facets,$volume,$runtime" + echo "$line" >> $NOTES + echo "$line" + + echo "Rendering image of ${stl}..." + + if [ "${FILE}" -eq "spiral"]; then + tmp=`mktemp` + fullPath=`realpath "${stl}"` + data="import(\"${fullPath}\");" + echo > "${tmp}.scad" + openscad -o "$png" --preview --imgsize=1920,1080 --colorscheme=DeepOcean -D "PART=\"${FILE}\"" "${tmp}.scad" + else + openscad -o "$png" --preview --imgsize=1920,1080 --colorscheme=DeepOcean -D "PART=\"${FILE}\"" "${scad}" + fi + done +done \ No newline at end of file